Simulation test bench for automobile tail door

By designing the car tailgate simulation test bench, using the telescopic rod and counterweight block driven by the mobile testing mechanism and hydraulic cylinder, the existing tailgate test bench cannot simulate multiple design parameters, and the effective simulation and adjustment of multiple tailgate tests is realized, which improves the applicability of the test.

CN223259260UActive Publication Date: 2025-08-22HUNAN CHUANGHONGLIDE TECHNOLOGY GROUP CO LTD
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Patent Information

Application Number
CN202421791274.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-22
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing tailgate test bench cannot simulate tailgate testing with multiple different design parameters, resulting in the inability to meet the performance requirements of the automotive electric tailgate test.

Method used

A simulation test bench for the tailgate of the car is designed. Through the mobile test mechanism and hydraulic cylinder-driven telescopic rod and counterweight block, the simulation test of the tailgate is realized, including the adjustment of the load table and counterweight block, to meet the experimental needs of different tailgate.

Benefits of technology

It realizes effective simulation test of tailgate with different design parameters, can adjust weight and length, improves the practicality and applicability of the test, and meets the experimental needs of multiple tailgate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223259260U_ABST
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Abstract

The utility model belongs to the technical field of new energy automobiles, and particularly relates to an automobile tail door simulation test bench which comprises a base, a supporting mechanism is arranged above the base, and a mobile test mechanism is arranged above the supporting mechanism. Through the arranged mobile test mechanism, tail gate tests of various different design parameters are effectively simulated, a bearing table arranged on a tail gate mounting limiting seat is matched with a connecting assembly to mount a tail gate, and a first lifting hydraulic cylinder is started to push a telescopic rod mounted on the bearing table to perform telescopic movement; and meanwhile, a second lifting hydraulic cylinder is started to push a counterweight mounting plate, a limiting assembly and balancing weights to perform telescopic movement, so that the tail door test effect of simulating various different design parameters is ensured, different automobile tail door simulation experiments can be realized, and the number of the arranged balancing weights can be set according to actual requirements, so that the test work of different weights can be conveniently performed, and the test efficiency is improved. And adjustment of different lengths is facilitated, so that the practicability is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of new energy vehicles, and particularly relates to a vehicle tailgate simulation test bench. Background Art

[0002] With the rapid development of the automotive industry, new energy vehicles (NEVs) use unconventional fuels as their power source (or use conventional fuels with new onboard power units), integrating advanced technologies in vehicle power control and drive to create vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, and hydrogen engine vehicles.

[0003] In the existing related technologies, the tailgate test bench cannot simulate tailgate tests with multiple different design parameters due to the different performance requirements of automobile electric tailgate tests for different car models. Therefore, it is urgent to design a car tailgate simulation test bench to address these problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model discloses a car tailgate simulation test bench.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A car tailgate simulation test bench comprises a base, a supporting mechanism is arranged above the base, and a mobile testing mechanism is arranged above the supporting mechanism.

[0007] The mobile testing mechanism includes a tailgate mounting limit seat arranged on the supporting mechanism, a bearing platform is arranged on the tailgate mounting limit seat, a connecting component is arranged above the bearing platform, a first lifting hydraulic cylinder is installed on the front and rear sides of the bearing platform, a telescopic rod is installed on the bearing platform, a counterweight mounting plate is arranged on the telescopic rod, a second connecting shaft is arranged between the telescopic rod and the bearing platform, a second lifting hydraulic cylinder is arranged on both sides of the telescopic rod, a limiting component is installed on the counterweight mounting plate, a counterweight block is arranged on the outer surface of the limiting component, and a first connecting shaft is arranged between the tailgate mounting limit seat and the bearing platform.

[0008] Preferably, the support mechanism includes a stand arranged on one side above the base, a first portal frame is arranged above the stand, a second portal frame is arranged on one side of the first portal frame, a crossbeam is arranged between the first portal frame and the second portal frame, a vertical plate assembly is installed on the crossbeam, a longitudinal beam is longitudinally arranged on the vertical plate assembly, a positioning reinforcement assembly is arranged on one side of the longitudinal beam, a jack is arranged on the longitudinal beam, and a support plate is installed on the power end of the jack.

[0009] Preferably, the connecting assembly comprises a square block arranged above the supporting platform, and a connecting mounting plate is provided on the outer surface of the square block.

[0010] Preferably, the limiting assembly includes a limiting shaft arranged on the counterweight mounting plate, and a locking nut is installed on the limiting shaft.

[0011] Preferably, the vertical plate assembly includes a vertical plate arranged on the cross beam, reinforcing ribs are installed on the front and rear sides of the vertical plate, and threaded holes are arranged on the vertical plate.

[0012] Preferably, the positioning reinforcement assembly includes a reinforcement positioning rod provided on one side of the longitudinal beam, and a positioning pin is provided on the reinforcement positioning rod.

[0013] The beneficial effects are:

[0014] The utility model discloses a car tailgate simulation test bench, which can effectively simulate tailgate tests of various different design parameters through the provision of a mobile test mechanism, installs the tailgate by cooperating with a bearing platform and a connecting assembly arranged on a tailgate installation limit seat, and pushes a telescopic rod installed on the bearing platform to move telescopically by starting a first lifting hydraulic cylinder, and simultaneously pushes a counterweight installation plate, a limit assembly, and a counterweight block to move telescopically by starting a second lifting hydraulic cylinder, thereby ensuring the simulation of tailgate test effects of various different design parameters and realizing different car tailgate simulation experiments, and the provision of counterweight blocks can be adjusted in number according to actual needs, thereby facilitating testing of different weights and adjusting different lengths, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;

[0016] Figure 2 This is a front view structural diagram of the present utility model;

[0017] Figure 3 It is a first structural diagram of the utility model;

[0018] Figure 4 It is a second structural schematic diagram of the utility model;

[0019] Figure 5 This is a third structural diagram of the present utility model;

[0020] Figure 6 yes Figure 5 Schematic diagram of the structure at point A.

[0021] In the figure: 1. Base;

[0022] 2. Support mechanism; 201. Stand; 202. First portal frame; 203. Second portal frame; 204. Crossbeam; 205. Vertical plate; 2051. Reinforcement rib; 2052. Threaded hole; 206. Longitudinal beam; 207. Reinforced positioning rod; 2071. Positioning pin; 208. Jack; 2081. Support plate;

[0023] 3. Mobile testing mechanism; 301. Tailgate mounting limit seat; 302. Mounting shaft; 303. First connecting shaft; 304. Load-bearing platform; 305. First lifting hydraulic cylinder; 306. Square block; 307. Connecting mounting plate; 308. Telescopic rod; 309. Second connecting shaft; 310. Second lifting hydraulic cylinder; 311. Counterweight mounting plate; 312. Counterweight block; 313. Limiting shaft; 3131. Anti-loosening nut. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] Reference Figure 1-6 The utility model provides an embodiment: a car tailgate simulation test bench, comprising a base 1, a supporting mechanism 2 is arranged above the base 1, and a mobile testing mechanism 3 is arranged above the supporting mechanism 2.

[0028] In this embodiment, the support mechanism 2 includes a stand 201 positioned above one side of the base 1. A first portal frame 202 is positioned above the stand 201, and a second portal frame 203 is positioned to one side of the first portal frame 202. A crossbeam 204 is positioned between the first portal frame 202 and the second portal frame 203. A vertical plate assembly is mounted on the crossbeam 204. A longitudinal beam 206 is positioned longitudinally along the vertical plate assembly. A positioning reinforcement assembly is positioned on one side of the longitudinal beam 206. A jack 208 is mounted on the longitudinal beam 206, and a support plate 2081 is mounted on the power end of the jack 208. A universal joint is positioned between the jack 208 and the support plate 2081. The vertical plate assembly includes a vertical plate 205 mounted on the crossbeam 204. Reinforcement ribs 2051 are mounted on the front and rear sides of the vertical plate 205. The vertical plate 205 is provided with threaded holes 2052. Threaded rods are positioned within the threaded holes 2052 to connect the vertical plate 205 to the longitudinal beam. The positioning reinforcement assembly 206 includes a reinforcement positioning rod 207 provided on one side of the longitudinal beam 206 , and a positioning pin 2071 is provided on the reinforcement positioning rod 207 .

[0029] In this embodiment, the mobile testing mechanism 3 includes a tailgate mounting and limiting seat 301 mounted on the support mechanism 2. A supporting platform 304 is mounted on the tailgate mounting and limiting seat 301. A connecting assembly is mounted above the supporting platform 304. First lifting hydraulic cylinders 305 are mounted on the front and rear sides of the supporting platform 304. A telescopic rod 308 is mounted on the supporting platform 304. A counterweight mounting plate 311 is mounted on the telescopic rod 308. A second connecting shaft 309 is disposed between the telescopic rod 308 and the supporting platform 304. Second lifting hydraulic cylinders 310 are mounted on both sides of the telescopic rod 308. A limiting assembly is mounted on the counterweight mounting plate 311. A counterweight block 312 made of a soft rubber material is mounted on the outer surface of the limiting assembly. A first connecting shaft 303 is disposed between the tailgate mounting and limiting seat 301 and the supporting platform 304. The connecting assembly includes a square block 306 mounted above the supporting platform 304. A connecting mounting plate 307 is mounted on the outer surface of the square block 306. The limiting assembly includes a limiting shaft 313 disposed on the counterweight mounting plate 311, and a locking nut 3131 is mounted on the limiting shaft 313. The limiting shaft 313 and the locking nut 3131 are connected by threads. A mounting shaft 302 is disposed on the tailgate mounting limiting seat 301.

[0030] Working principle: When in use, first, according to the design parameters of the tailgate, start the jack 208 to push the support plate 2081 to adjust the bearing platform 304 to the required angle, and by adjusting the position of the longitudinal beam 206 on the vertical plate 205, the position of the jack 208 and the support plate 2081 can be adjusted, and the tailgate is placed on the bearing platform 304 through the square block 306 and the connecting mounting plate 307. Start the first lifting hydraulic cylinder 305 to push the bearing platform 304 and the telescopic rod 308 to extend and retract to a certain length, and then stop after extending to a certain length. Start the second lifting hydraulic cylinder 310 to drive the counterweight mounting plate 311 and the counterweight block 312 to extend and retract for a second time, and then lift the tailgate to the maximum height. The high limit position means that the tailgate is not compressed at this time. According to the center of gravity position and mass of the tailgate design, the telescopic length of the second lifting hydraulic cylinder 310 and the number and mass of the counterweight blocks 312 on the counterweight mounting plate 311 are adjusted to change the experimental weight. After adjustment, the counterweight mounting plate 311 and the counterweight blocks 312 can be extended and retracted through the operation of the second lifting hydraulic cylinder 310, and the jack 208 cooperates with the support plate 2081 to complete the action of the tailgate rising to open or falling to close, thereby completing the parameters of the entire tailgate. All can be achieved stepless speed regulation on the adjustable tailgate test bench of this device, so it can be applied to tailgates with different design parameters to simulate the opening and closing effects of the tailgate, and the control effect of the controller.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A car tailgate simulation test bench, characterized by: It comprises a base (1), a support mechanism (2) is provided above the base (1), and a mobile testing mechanism (3) is provided above the support mechanism (2); The mobile testing mechanism (3) comprises a tailgate installation limit seat (301) arranged on the supporting mechanism (2), a bearing platform (304) being arranged on the tailgate installation limit seat (301), a connecting assembly being arranged above the bearing platform (304), a first lifting hydraulic cylinder (305) being arranged on the front and rear sides of the bearing platform (304), a telescopic rod (308) being arranged on the bearing platform (304), a counterweight installation plate (311) being arranged on the telescopic rod (308), a second connecting shaft (309) being arranged between the telescopic rod (308) and the bearing platform (304), second lifting hydraulic cylinders (310) being arranged on both sides of the telescopic rod (308), a limiting assembly being arranged on the counterweight installation plate (311), a counterweight block (312) being arranged on the outer surface of the limiting assembly, and a first connecting shaft (303) being arranged between the tailgate installation limit seat (301) and the bearing platform (304).

2. The automobile tailgate simulation test bench according to claim 1, characterized in that: The support mechanism (2) comprises a stand (201) arranged on one side above the base (1); a first portal frame (202) is arranged above the stand (201); a second portal frame (203) is arranged on one side of the first portal frame (202); a crossbeam (204) is arranged between the first portal frame (202) and the second portal frame (203); a vertical plate assembly is mounted on the crossbeam (204); a longitudinal beam (206) is longitudinally mounted on the vertical plate assembly; a positioning reinforcement assembly is arranged on one side of the longitudinal beam (206); a jack (208) is arranged on the longitudinal beam (206); and a support plate (2081) is mounted on the power end of the jack (208).

3. The automobile tailgate simulation test bench according to claim 1, characterized in that: The connecting assembly comprises a square block (306) arranged above the supporting platform (304), and a connecting mounting plate (307) is provided on the outer surface of the square block (306).

4. The automobile tailgate simulation test bench according to claim 1, characterized in that: The limiting assembly comprises a limiting shaft (313) arranged on the counterweight mounting plate (311), and a locking nut (3131) is mounted on the limiting shaft (313).

5. The automobile tailgate simulation test bench according to claim 2, characterized in that: The vertical plate assembly comprises a vertical plate (205) arranged on the crossbeam (204), the front and rear sides of the vertical plate (205) are provided with reinforcing ribs (2051), and the vertical plate (205) is provided with a threaded hole (2052).

6. The automobile tailgate simulation test bench according to claim 2, characterized in that: The positioning reinforcement assembly comprises a reinforcement positioning rod (207) arranged on one side of the longitudinal beam (206), and a positioning pin (2071) is provided on the reinforcement positioning rod (207).