Steel performance detection device
Through the combination of hydraulic cylinder drive three-jaw clamp and tension sensor, the problem of stopping during large-diameter steel detection is solved, and continuous detection of steel tensile performance is achieved.
Patent Information
- Application Number
- CN202422199883.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Existing tensile performance testing devices for building steels are prone to stopping when detecting large diameter steels and cannot proceed smoothly.
The three-jaw clamp of hydraulic cylinder is used to fix and stretch the steel, and the tension sensor is used to detect the tension in real time to avoid the phenomenon of holding back.
It realizes smooth tensile performance inspection of large diameter steel, ensuring the continuity and accuracy of inspection work.
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Figure CN223259436U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel material testing, and for example, to a steel material performance testing device. Background Art
[0002] Related technology (Publication No. CN218470386U) discloses a tensile properties testing device for construction steel. The device includes a platform. A control mechanism is located on the upper side of the platform. The control mechanism comprises a chute located on the upper side of the platform. Slide plates are slidably connected to the inner sides of the left and right ends of the chute. A bidirectional screw is rotatably connected to the interior of the chute. The bidirectional screw is driven by a motor for rotational motion. A clamping mechanism is located above the control mechanism to clamp and secure the steel.
[0003] During the implementation of the embodiments of the present disclosure, it was found that at least the following problems exist in the related art:
[0004] This device for testing the tensile properties of construction steel uses a motor as its drive source, converting rotational motion into linear motion to complete the tensile testing of steel. However, due to the limitations of the motor's output torque, when the steel diameter is large, the tensile testing process often stalls, preventing the test from proceeding smoothly.
[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Utility Model Content
[0006] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical elements or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.
[0007] The embodiments of the present disclosure provide a steel material performance testing device to ensure smooth progress of the testing work.
[0008] In some embodiments, the steel material performance testing device includes: a first support plate; a second support plate, wherein a plane of the second support plate is parallel to a plane of the first support plate; a first optical axis installed between opposing surfaces of the first support plate and the second support plate, wherein the second support plate is located above the first support plate along the height direction of the optical axis; a third support plate, located between opposing surfaces of the first support plate and the second support plate and slidably mounted on the first optical axis, wherein a plane of the third support plate is parallel to a plane of the first support plate; a fourth support plate, located between opposing surfaces of the third support plate and the second support plate, wherein a plane of the fourth support plate is parallel to a plane of the first support plate; a tension sensor, installed between opposing surfaces of the fourth support plate and the first support plate along the height direction of the first optical axis; a three-jaw clamp, respectively installed on opposing surfaces of the fourth support plate and the third support plate, and respectively used to clamp two ends of the steel material; and a hydraulic cylinder, installed on the second support plate along the height direction of the first optical axis, wherein a movable end of the hydraulic cylinder is movably disposed through the second support plate and connected to the third support plate.
[0009] Optionally, it further includes: a first linear bearing, which is slidably mounted on the first optical axis and installed on the third support plate.
[0010] Optionally, it further includes: a second optical axis, which is slidably arranged on the fourth support plate along the height direction of the first optical axis, and one end of the second optical axis is connected to the first support plate.
[0011] Optionally, it further includes: a separate fixing ring installed at the other end of the second optical axis for limiting positioning.
[0012] Optionally, it further includes: a second linear bearing, which is slidably mounted on the second optical axis and installed on the fourth support plate.
[0013] Optionally, it also includes: a fixing ring with a handle, installed on the first optical axis and located between the opposite surfaces of the fourth support plate and the third support plate; a fifth support plate, installed on the D-shaped cutting surface of the fixing ring with a handle; and a camera, installed on the fifth support plate and facing the steel clamped by the three-jaw clamp.
[0014] Optionally, it further includes: a threaded barrel, mounted on the first support plate and threadedly connected to one end of the tension sensor, and the other end of the tension sensor is threadedly connected to the fourth support plate.
[0015] Optionally, it further includes: a floating joint installed at the connection between the moving end of the hydraulic cylinder and the third support plate.
[0016] Optionally, it further includes: optical axis supports, which are respectively mounted on both ends of the first optical axis, and the optical axis supports at both ends are respectively connected to the first support plate and the second support plate.
[0017] The steel performance detection device provided in the embodiments of the present disclosure can achieve the following technical effects:
[0018] The present disclosure provides a steel material property testing device comprising a first support plate, a second support plate, a first optical axis, a third support plate, a fourth support plate, a tension sensor, a three-jaw clamp, and a hydraulic cylinder. The first optical axis is mounted between the opposing surfaces of the first and second support plates and is used to determine the relative positions of the first and second support plates and to provide a guide and support function. The third support plate is located between the opposing surfaces of the first and second support plates and is slidably mounted on the first optical axis to support and mount one of the two three-jaw clamps. The fourth support plate is located between the opposing surfaces of the third and second support plates and is used to support and mount the other of the two three-jaw clamps. The tension sensor is mounted between the opposing surfaces of the fourth and first support plates along the height direction of the first optical axis for performing tension testing. The three-jaw clamps are mounted on the opposing surfaces of the fourth and third support plates, respectively, to clamp the ends of the steel material to secure it. The hydraulic cylinder is mounted on the second support plate along the height direction of the first optical axis to provide a driving force. The movable end of the hydraulic cylinder is movably arranged on the second support plate and is connected to the third support plate, so as to drive the third support plate to perform linear motion.
[0019] During use, the hydraulic cylinder is controlled to move, which can drive the third support plate to move along the axial direction of the first optical axis. This in turn changes the distance between the two three-jaw clamps, so that the steel can be placed between the two three-jaw clamps and then clamped and fixed by the two three-jaw clamps. Then, the hydraulic cylinder is controlled again to move the two three-jaw clamps away from each other, and the clamped steel can be stretched. At this time, the tension sensor can detect the tension on the steel in real time, and then judge the tensile properties of the steel. In addition, since the hydraulic cylinder can provide a large output force, it can avoid the phenomenon of steel being stuck when stretched, thereby ensuring the smooth progress of the detection work.
[0020] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] One or more embodiments are exemplarily described by corresponding drawings. These exemplary descriptions and drawings do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings do not constitute a scale limitation. In addition,
[0022] Figure 1This is a schematic cross-sectional view of a steel performance testing device provided by an embodiment of the present disclosure;
[0023] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0024] Figure 3 This is a schematic diagram of the main structure of a steel performance detection device provided by an embodiment of the present disclosure;
[0025] Figure 4 It is a side structural schematic diagram of a steel performance detection device provided in an embodiment of the present disclosure.
[0026] Reference numerals:
[0027] 1: First support plate; 2: Second support plate; 3: First optical axis; 4: Third support plate; 5: Fourth support plate; 6: Tension sensor; 7: Three-jaw clamp; 8: Hydraulic cylinder; 9: First linear bearing; 10: Second optical axis; 11: Separate fixing ring; 12: Second linear bearing; 13: Fixing ring with handle; 14: Fifth support plate; 15: Camera; 16: Threaded barrel; 17: Floating joint; 18: Optical axis support. DETAILED DESCRIPTION
[0028] In order to be able to understand the features and technical content of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The accompanying drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the sake of convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.
[0029] In the description and claims of the embodiments of the present disclosure, as well as in the accompanying drawings, the terms "first," "second," and the like are used to distinguish similar items and are not necessarily used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate to describe the embodiments of the present disclosure herein. In addition, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.
[0030] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to having a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure can be understood according to specific circumstances.
[0031] Furthermore, the terms "disposed," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this disclosure based on the specific circumstances.
[0032] Unless otherwise stated, the term "plurality" means two or more.
[0033] In the embodiment of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B means: A or B.
[0034] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0035] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0036] Combine Figures 1 to 4As shown, an embodiment of the present disclosure provides a steel material performance testing device, comprising a first support plate 1, a second support plate 2, a first optical axis 3, a third support plate 4, a fourth support plate 5, a tension sensor 6, a three-jaw clamp 7, and a hydraulic cylinder 8. The plane of the second support plate 2 is parallel to the plane of the first support plate 1. The first optical axis 3 is mounted between the opposing surfaces of the first support plate 1 and the second support plate 2. Along the height direction of the optical axis, the second support plate 2 is located above the first support plate 1. The third support plate 4 is located between the opposing surfaces of the first support plate 1 and the second support plate 2 and is slidably mounted on the first optical axis 3. The plane of the third support plate 4 is parallel to the plane of the first support plate 1. The fourth support plate 5 is located between the opposing surfaces of the third support plate 4 and the second support plate 2. The plane of the fourth support plate 5 is parallel to the plane of the first support plate 1. The tension sensor 6 is mounted between the opposing surfaces of the fourth support plate 5 and the first support plate 1 along the height direction of the first optical axis 3. The three-jaw clamp 7 is mounted on the opposing surfaces of the fourth support plate 5 and the third support plate 4, respectively, for clamping the ends of the steel material. The hydraulic cylinder 8 is installed on the second support plate 2 along the height direction of the first optical axis 3 . The movable end of the hydraulic cylinder 8 is movably disposed through the second support plate 2 and connected to the third support plate 4 .
[0037] The present invention provides a steel material performance testing device, comprising a first support plate 1, a second support plate 2, a first optical axis 3, a third support plate 4, a fourth support plate 5, a tension sensor 6, a three-jaw clamp 7, and a hydraulic cylinder 8. The first optical axis 3 is mounted between the opposing surfaces of the first support plate 1 and the second support plate 2, and is used to determine the relative position of the first support plate 1 and the second support plate 2 and to provide a guiding support. The third support plate 4 is located between the opposing surfaces of the first support plate 1 and the second support plate 2 and is slidably mounted on the first optical axis 3, supporting and mounting one of the two three-jaw clamps 7. The fourth support plate 5 is located between the opposing surfaces of the third support plate 4 and the second support plate 2, supporting and mounting the other of the two three-jaw clamps 7. The tension sensor 6 is mounted between the opposing surfaces of the fourth support plate 5 and the first support plate 1 along the height direction of the first optical axis 3, for performing tension testing. The three-jaw clamp 7 is mounted on the opposing surfaces of the fourth support plate 5 and the third support plate 4, respectively, and is used to clamp the ends of the steel material to secure it. The hydraulic cylinder 8 is mounted on the second support plate 2 along the height direction of the first optical axis 3 to provide driving force. The movable end of the hydraulic cylinder 8 is movably disposed through the second support plate 2 and connected to the third support plate 4 to drive the third support plate 4 to perform linear motion.
[0038] During use, the hydraulic cylinder 8 is controlled to work, which can drive the third support plate 4 to move along the axial direction of the first optical axis 3. The distance between the two three-jaw clamps 7 is then changed, so that the steel can be placed between the two three-jaw clamps 7 and then clamped and fixed by the two three-jaw clamps 7. Then, the hydraulic cylinder 8 is controlled to work again, so that the two three-jaw clamps 7 are moved away from each other, and the clamped steel can be stretched. At this time, the tension sensor 6 can detect the tension on the steel in real time, and then judge the tensile properties of the steel. In addition, since the hydraulic cylinder 8 can provide a large output force, it can avoid the phenomenon of stopping when the steel is stretched, thereby ensuring the smooth progress of the detection work.
[0039] Optionally, combined Figure 1 、 Figure 3 and Figure 4 As shown, the optical axis 3 further includes a first linear bearing 9 . The first linear bearing 9 is slidably mounted on the first optical axis 3 and is installed on the third support plate 4 .
[0040] In the disclosed embodiment, a first linear bearing 9 is further included that is slidably mounted on the first optical axis 3 and mounted on the third support plate 4. The first linear bearing 9 is used to reduce the friction between the first optical axis 3 and the third support plate 4 and to improve the accuracy of the third support plate 4 when sliding relative to the first optical axis 3.
[0041] Optionally, combined Figure 1 and Figure 3 As shown, the second optical axis 10 is also included. The second optical axis 10 is slidably arranged on the fourth support plate 5 along the height direction of the first optical axis 3, and one end of the second optical axis 10 is connected to the first support plate 1.
[0042] In the disclosed embodiment, a second optical axis 10 is also included, slidably extending through the fourth support plate 5 along the height direction of the first optical axis 3. One end of the second optical axis 10 is connected to the first support plate 1, serving as a guide and support. This allows the fourth support plate 5 to move only along the axial direction of the second optical axis 10, thereby limiting the tension sensor 6 to tension, thereby increasing its service life.
[0043] Optionally, combined Figure 1 and Figure 3 As shown, the second optical axis 10 further includes a separate fixing ring 11. The separate fixing ring 11 is installed at the other end of the second optical axis 10 for limiting position.
[0044] In the embodiment of the present disclosure, a detachable fixing ring 11 is further included which is mounted on the other end of the second optical axis 10. The detachable fixing ring 11 is used to limit the position of the fourth support plate 5 so as to prevent the fourth support plate 5 from falling off the second optical axis 10.
[0045] Optionally, combined Figure 1 、 Figure 3and Figure 4 As shown, the optical axis 10 further includes a second linear bearing 12 . The second linear bearing 12 is slidably mounted on the second optical axis 10 and is installed on the fourth support plate 5 .
[0046] In the disclosed embodiment, a second linear bearing 12 is further included that is slidably mounted on the second optical axis 10 and mounted on the fourth support plate 5. The second linear bearing 12 is used to reduce friction between the fourth support plate 5 and the second optical axis 10 and improve the accuracy of the movement of the fourth support plate 5 relative to the second optical axis 10.
[0047] Optionally, combined Figures 1 to 4 As shown, the system further includes a handle fixing ring 13, a fifth support plate 14, and a camera 15. The handle fixing ring 13 is mounted on the first optical axis 3 and located between the opposing surfaces of the fourth support plate 5 and the third support plate 4. The fifth support plate 14 is mounted on the D-shaped cut surface of the handle fixing ring 13. The camera 15 is mounted on the fifth support plate 14 and faces the steel material clamped by the three-jaw clamp 7.
[0048] In the disclosed embodiment, the apparatus further includes a handle fixing ring 13, a fifth support plate 14, and a camera 15. The handle fixing ring 13 is mounted on the first optical axis 3 and supports the fifth support plate 14. The fifth support plate 14 is mounted on the D-shaped cut surface of the handle fixing ring 13 and supports the camera 15. The camera 15 is mounted on the fifth support plate 14 and faces the steel material clamped by the three-jaw clamp 7 to monitor the deformation of the steel material. This prevents close observation and possible damage to the human body if the steel material breaks.
[0049] Optionally, combined Figure 1 and Figure 3 As shown, the fourth support plate 5 further includes a threaded barrel 16 . The threaded barrel 16 is mounted on the first support plate 1 and is threadedly connected to one end of the tension sensor 6 . The other end of the tension sensor 6 is threadedly connected to the fourth support plate 5 .
[0050] In this disclosed embodiment, a threaded barrel 16 is also included, mounted on the first support plate 1. One end of the tension sensor 6 is threadedly connected to the barrel 16, and the other end is threadedly connected to the fourth support plate 5, for tension detection. The barrel 16 is used to adjust the distance between the tension sensor 6 and the first support plate 1, facilitating the installation of other components of the device.
[0051] Optionally, combined Figure 1 、 Figure 3 and Figure 4 As shown, a floating joint 17 is also included. The floating joint 17 is installed at the connection between the moving end of the hydraulic cylinder 8 and the third support plate 4.
[0052] In the disclosed embodiment, a floating joint 17 is further included at the connection between the movable end of the hydraulic cylinder 8 and the third support plate 4. The floating joint 17 is used to reduce installation errors and enable the hydraulic cylinder 8 to operate smoothly even if the coaxiality is reduced, thereby increasing the service life of the hydraulic cylinder 8.
[0053] Optionally, combined Figure 1 、 Figure 3 and Figure 4 As shown, it also includes an optical axis support 18. The optical axis support 18 is respectively mounted on both ends of the first optical axis 3, and the optical axis supports 18 at both ends are respectively connected to the first support plate 1 and the second support plate 2.
[0054] In the disclosed embodiment, optical axis supports 18 are also included, mounted on both ends of the first optical axis 3. These supports 18 are connected to the first support plate 1 and the second support plate 2, respectively, to secure the first optical axis 3 between opposing surfaces of the first and second support plates 1 and 2. The design of the optical axis supports 18 also facilitates installation and removal.
[0055] The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless expressly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A steel performance testing device, characterized in that: include: a first support plate; a second support plate, wherein a plane on which the second support plate is located is parallel to a plane on which the first support plate is located; a first optical axis installed between opposite surfaces of the first support plate and the second support plate, wherein the second support plate is located above the first support plate along the height direction of the optical axis; a third support plate, located between opposite surfaces of the first support plate and the second support plate, and slidably mounted on the first optical axis, wherein a plane on which the third support plate is located is parallel to a plane on which the first support plate is located; a fourth support plate, located between opposite surfaces of the third support plate and the second support plate, wherein a plane on which the fourth support plate is located is parallel to a plane on which the first support plate is located; a tension sensor, installed between the fourth support plate and the opposite surface of the first support plate along the height direction of the first optical axis; Three-jaw clamps, respectively installed on opposite surfaces of the fourth support plate and the third support plate, for clamping both ends of the steel material; A hydraulic cylinder is installed on the second support plate along the height direction of the first optical axis, and a movable end of the hydraulic cylinder is movably arranged through the second support plate and connected to the third support plate.
2. A steel performance detection device according to claim 1, characterized in that: Also includes: The first linear bearing is slidably mounted on the first optical axis and is installed on the third support plate.
3. A steel performance detection device according to claim 1, characterized in that: Also includes: The second optical axis is slidably disposed on the fourth support plate along a height direction of the first optical axis, and one end of the second optical axis is connected to the first support plate.
4. A steel material performance detection device according to claim 3, characterized in that: Also includes: A separate fixing ring is installed at the other end of the second optical axis and is used for limiting position.
5. The steel performance detection device according to claim 3, characterized in that: Also includes: The second linear bearing is slidably mounted on the second optical axis and is installed on the fourth support plate.
6. A steel material performance detection device according to any one of claims 1 to 5, characterized in that: Also includes: a fixing ring with a handle, mounted on the first optical axis and located between the opposing surfaces of the fourth support plate and the third support plate; a fifth support plate, mounted on the D-shaped cutting surface of the handle fixing ring; A camera is mounted on the fifth support plate and faces the steel material clamped by the three-jaw clamp.
7. A steel material performance detection device according to any one of claims 1 to 5, characterized in that: Also includes: A threaded barrel is installed on the first support plate and is threadedly connected to one end of the tension sensor. The other end of the tension sensor is threadedly connected to the fourth support plate.
8. A steel material performance detection device according to any one of claims 1 to 5, characterized in that: Also includes: A floating joint is installed at the connection between the moving end of the hydraulic cylinder and the third support plate.
9. A steel material performance detection device according to any one of claims 1 to 5, characterized in that: Also includes: The optical axis supports are respectively mounted on both ends of the first optical axis, and the optical axis supports at both ends are respectively connected to the first support plate and the second support plate.
Citation Information
Patent Citations
Building steel tensile property detection device
CN218470386U