Corrosion-resistant capacitor with protection structure

Through the multi-layer protective structure and installation mechanism, the problem of corrosion-resistant capacitors being susceptible to corrosion and short circuit in high humidity and high temperature environments is solved, and the corrosion resistance, waterproofness and installation stability of the capacitors are improved, ensuring their stability and safety in complex environments.

CN223260466UActive Publication Date: 2025-08-22NANTONG TONGRONG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422700498.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-22
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing corrosion-resistant capacitors are susceptible to electrolyte corrosion and short-circuit damage caused by water in electrical equipment in high humidity and high temperature environments, which affect service life and safety performance.

Method used

A multi-layer protective structure is adopted, including aluminum oxide film, epoxy resin paint layer, silicone high-temperature resistant paint layer, sealant layer, waterproof layer, metal cylinder and shear-proof layer, combined with the tapered block and inclined plate in the installation mechanism, ensuring the corrosion resistance and sealing of the capacitor in complex environments, and improving installation stability through lead-free solder wire baffle and solder pen oil block.

Benefits of technology

Enhance the corrosion resistance and waterproofing of the capacitor, ensure stability and safety in high humidity and high temperature environments, simplify the installation process and improve the firmness and durability of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of capacitors, and discloses a corrosion-resistant capacitor with a protection structure, which comprises a cylinder, an aluminum oxide film is fixedly connected to the outer side of the cylinder, an epoxy resin paint layer is fixedly connected to the outer side of the aluminum oxide film, and an organic silicon high-temperature-resistant paint layer is fixedly connected to the outer side of the epoxy resin paint layer. The outer side of the organosilicon high-temperature-resistant paint layer is fixedly connected with a sealing glue layer, the outer side of the sealing glue layer is fixedly connected with a waterproof layer, the outer side of the waterproof layer is fixedly connected with a metal cylinder, and the outer side of the metal cylinder is fixedly connected with an anti-shearing layer. According to the utility model, the aluminum oxide film, the epoxy resin paint layer and the organosilicon high-temperature-resistant paint layer form the anti-corrosion layer to enhance the corrosion resistance, the sealant layer enhances the sealing performance, the waterproof layer improves the waterproof capability, the metal cylinder enhances the firmness and provides the shielding capability, and the outer anti-shearing layer prevents shearing, so that the corrosion resistance and the waterproof capability can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitors, and in particular to a corrosion-resistant capacitor with a protective structure. Background Art

[0002] Corrosion-resistant capacitors with protective structures are made of highly corrosion-resistant materials, such as special plastics or metal alloys, to prevent the capacitors from being corroded by chemicals or moisture in harsh environments. The surface of these capacitors is usually coated with a corrosion-resistant coating or uses special coating technology to enhance their corrosion resistance. In addition, the protective structure design also includes effective sealing measures, such as rubber sealing rings or silicone seals, to prevent moisture from entering the interior of the capacitor.

[0003] After searching, the Chinese patent announcement number is: CN217239287U, which discloses a corrosion-resistant electrolytic capacitor, including a shell and a capacitor component arranged in the shell, the cathode and anode of the capacitor component are connected to pins, the pins pass through the shell and extend to the outside of the shell, the shell includes an outer shell, an impact-resistant layer, a corrosion-resistant layer, a fire-resistant layer and an insulating layer from the outside to the inside, one side of the insulating layer is attached to the surface of the capacitor component, and a plurality of evenly distributed heat-conducting plates are pierced at the end of the shell away from the pins, one end of the heat-conducting plate extends to the surface of the capacitor component, and the other end is located on the surface of the shell, overcoming the shortcomings of the prior art, using the impact-resistant layer, the anti-corrosion layer and the fire-resistant layer to protect the capacitor component, greatly improving the service life and working efficiency of the aluminum electrolytic capacitor, and solving the problem of easy damage of the aluminum electrolytic capacitor.

[0004] However, in actual use, in complex environments with high humidity and high temperature, it is easy to be damaged by electrolyte corrosion and short circuit caused by water ingress into electrical equipment, thus affecting its service life and safety performance. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a corrosion-resistant capacitor with a protective structure, which aims to improve the problem in the existing technology that it is easily corroded by electrolyte and damaged by short circuit caused by water ingress into electrical equipment in complex environments with high humidity and high temperature, thereby affecting its service life and safety performance.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a corrosion-resistant capacitor with a protective structure, comprising a cylinder, an aluminum oxide film is fixedly connected to the outside of the cylinder, an epoxy resin paint layer is fixedly connected to the outside of the aluminum oxide film, a silicone high-temperature resistant paint layer is fixedly connected to the outside of the silicone high-temperature resistant paint layer, a sealant layer is fixedly connected to the outside of the sealant layer, a waterproof layer is fixedly connected to the outside of the waterproof layer, a metal cylinder is fixedly connected to the outside of the metal cylinder, an anti-shear layer is fixedly connected to the outside of the bottom of the cylinder, end columns are fixedly connected to the left and right sides of the bottom, and a mounting mechanism is provided at the bottom of the outer wall of the end column.

[0007] As a further description of the above technical solution:

[0008] The mounting mechanism includes a conical block, which is slidably connected to the outside of the end column, a welding pen oil block is provided in the middle of the inner wall of the conical block, a lead-free solder wire baffle is fixedly connected to the bottom of the inner wall of the conical block, a circular ring is fixedly connected to the bottom of the outer side of the end column, and an inclined plate is fixedly connected to the outer side of the circular ring.

[0009] As a further description of the above technical solution:

[0010] An anti-rust layer is fixedly connected to the outer side of the end column, and buffer silica gel is fixedly connected to the bottom of the outer walls of the two anti-rust layers.

[0011] As a further description of the above technical solution:

[0012] The top end of the left end post is fixedly connected to a positive electrode block, and the top end of the right end post is fixedly connected to a negative electrode block.

[0013] As a further description of the above technical solution:

[0014] An L-shaped wire is fixedly connected to the adjacent sides of the two end posts, and a discharge lamp is fixedly connected to the front end of the L-shaped wire.

[0015] As a further description of the above technical solution:

[0016] The top of the waterproof layer is fixedly connected with a heat insulation board, and the top of the heat insulation board is provided with a plurality of heat dissipation holes.

[0017] As a further description of the above technical solution:

[0018] A clamping block is fixedly connected to the middle of the top of the heat insulation board, a U-shaped plate is provided on the top of the clamping block, and fluorescent strips are fixedly connected to the left and right sides of the heat insulation board.

[0019] As a further description of the above technical solution:

[0020] The bottom of the waterproof layer is fixedly connected with a cylinder, and a plurality of dehumidification holes are opened on the outer side of the cylinder.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the anti-corrosion layer is composed of an aluminum oxide film, an epoxy resin paint layer, and a silicone high-temperature resistant paint layer to enhance corrosion resistance, the sealant layer strengthens the sealing performance, the waterproof layer improves the waterproof ability, the metal cylinder enhances the firmness and provides shielding ability, and the outer anti-shear layer prevents shearing, which can improve its corrosion resistance and waterproof ability.

[0023] 2. In the present invention, the inclined plate facilitates the insertion of the end column into the hole of the circuit board, and the tapered block limits the insertion position. During electric welding, the temperature is transferred through the tapered block to dissolve the lead-free solder wire baffle, and the end column is welded to the circuit board. The welding pen oil block enhances the welding firmness and durability, which can facilitate accurate installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front view of a corrosion-resistant capacitor with a protective structure proposed by the present invention;

[0025] Figure 2 This is a three-dimensional diagram of a corrosion-resistant capacitor with a protective structure proposed by the present invention;

[0026] Figure 3 This is a schematic diagram of the heat shield structure of a corrosion-resistant capacitor with a protective structure proposed by the present invention;

[0027] Figure 4 This is a cylindrical cross-sectional view of a corrosion-resistant capacitor with a protective structure proposed by the present invention;

[0028] Figure 5 This is a schematic diagram of the installation mechanism of a corrosion-resistant capacitor with a protective structure proposed by the present invention.

[0029] Legend:

[0030] 1. Cylinder; 2. Mounting mechanism; 201. Conical block; 202. Welding pen oil block; 203. Lead-free solder wire baffle; 204. Ring; 205. Inclined plate; 3. Aluminum oxide film; 4. Epoxy resin paint layer; 5. Silicone high-temperature resistant paint layer; 6. Sealant layer; 7. Waterproof layer; 8. Metal cylinder; 9. Anti-shear layer; 10. End column; 11. Anti-rust layer; 12. Buffering silicone; 13. Negative electrode block; 14. Positive electrode block; 15. L-shaped wire; 16. Discharge lamp; 17. Heat insulation board; 18. Heat dissipation hole; 19. Block; 20. U-shaped plate; 21. Fluorescent strip; 22. Cylinder; 23. Dehumidification hole. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 4 and Figure 5 The utility model provides an embodiment of a corrosion-resistant capacitor with a protective structure, comprising a cylinder 1, an aluminum oxide film 3 fixedly connected to the outside of the cylinder 1, an epoxy resin paint layer 4 fixedly connected to the outside of the aluminum oxide film 3, an organic silicon high-temperature resistant paint layer 5 fixedly connected to the outside of the epoxy resin paint layer 4, a sealant layer 6 fixedly connected to the outside of the organic silicon high-temperature resistant paint layer 5, a waterproof layer 7 fixedly connected to the outside of the sealant layer 6, a metal cylinder 8 fixedly connected to the outside of the waterproof layer 7, an anti-shear layer 9 fixedly connected to the outside of the metal cylinder 8, end columns 10 fixedly connected to the left and right sides of the bottom of the cylinder 1, and a mounting mechanism 2 provided at the bottom of the outer wall of the end column 10;

[0033] Specifically, multiple anti-corrosion layers are formed by aluminum oxide film 3, epoxy resin paint layer 4 and silicone high-temperature resistant paint layer 5 to enhance the corrosion resistance to electrolyte. The sealing performance of the structure can be enhanced by the sealant layer 6, and its waterproof ability can be improved by the waterproof layer 7. The metal cylinder 8 can not only improve its strength but also provide partial shielding ability. The outer anti-shear layer 9 can play a certain role in preventing shearing.

[0034] Reference Figure 1 、 Figure 2 and Figure 5 The mounting mechanism 2 includes a conical block 201, which is slidably connected to the outer side of the end column 10. A soldering pen oil block 202 is provided in the middle of the inner wall of the conical block 201. A lead-free solder wire baffle 203 is fixedly connected to the bottom of the inner wall of the conical block 201. A circular ring 204 is fixedly connected to the outer bottom of the end column 10. An inclined plate 205 is fixedly connected to the outer side of the circular ring 204.

[0035] Specifically, when installed on a circuit board, the tilting plate 205 can facilitate the insertion of the end column 10 along the hole above the circuit board, and the conical block 201 can limit the position of the end column 10 inserted into the circuit board. When electric welding is used, its temperature is transferred to the inside through the conical block 201, so that the lead-free solder wire baffle 203 is dissolved, thereby welding the end column 10 to the circuit board, and the welding pen oil block 202 can make the welding more firm and durable.

[0036] Reference Figure 2 、 Figure 3 and Figure 5 , the outer side of the end column 10 is fixedly connected with an anti-rust layer 11, and the outer bottom of the two anti-rust layers 11 is fixedly connected with a buffer silica gel 12; the top of the left end column 10 is fixedly connected with a positive electrode block 14, and the top of the right end column 10 is fixedly connected with a negative electrode block 13; the adjacent sides of the two end columns 10 are fixedly connected with an L-shaped wire 15, and the front end of the L-shaped wire 15 is fixedly connected with a discharge lamp 16; the top of the waterproof layer 7 is fixedly connected with a heat insulation board 17, and the top of the heat insulation board 17 is provided with a plurality of heat dissipation holes 18; the middle part of the top of the heat insulation board 17 is fixedly connected with a card block 19, and the top of the card block 19 is provided with a U-shaped plate 20, and the left and right sides of the heat insulation board 17 are fixedly connected with fluorescent strips 21; the bottom of the waterproof layer 7 is fixedly connected with a cylinder 22, and the outer side of the cylinder 22 is provided with a plurality of dehumidification holes 23;

[0037] Specifically, the anti-rust layer 11 can prevent the end column 10 from rusting, the buffer silica gel 12 can reduce the transmission of vibration, the positive block 14 and the negative block 13 can facilitate people to distinguish and install, the discharge lamp 16 can release the electrical energy stored in the capacitor after power failure, the heat insulation board 17 can isolate the heat and discharge it through the heat dissipation holes 18 on the outside, the U-shaped plate 20 can mark the basic information of the capacitor, the fluorescent strip 21 can be used to remind people of the location of the capacitor, some dehumidification objects can be placed through the cylinder 22, and dehumidification can be better performed through the dehumidification hole 23.

[0038] Working Principle: Before use, the device is first constructed with a multi-layered anti-corrosion system consisting of an aluminum oxide film 3, an epoxy resin paint layer 4, and a silicone high-temperature resistant paint layer 5 to enhance its resistance to electrolyte corrosion. Simultaneously, a sealant layer 6 enhances the overall structural sealing. A waterproof layer 7 further improves the product's waterproofing capabilities. Furthermore, a metal cylinder 8 not only reinforces the structure but also provides shielding capabilities. The outer anti-shear layer 9 provides a protective shearing function to ensure the overall safety of the capacitor. During installation on the circuit board, the mounting mechanism 2 utilizes the tilting plate 205 to conveniently guide the terminal 10 into the correct alignment and insertion into the hole on the circuit board. Furthermore, the tapered block 201 limits the insertion position of the terminal 10 on the circuit board, ensuring precise installation. During welding, heat is efficiently transferred internally through the tapered block 201, causing the lead-free solder wire baffle 203 to melt, thereby achieving a secure bond between the terminal 10 and the circuit board. In addition, the welding pen oil block 202 enhances the firmness and durability of the welding, ensuring that the connection quality meets high standards.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A corrosion-resistant capacitor with a protective structure, comprising a cylinder (1), characterized in that: The outer side of the cylinder (1) is fixedly connected to an aluminum oxide film (3), the outer side of the aluminum oxide film (3) is fixedly connected to an epoxy resin paint layer (4), the outer side of the epoxy resin paint layer (4) is fixedly connected to an organic silicon high temperature resistant paint layer (5), the outer side of the organic silicon high temperature resistant paint layer (5) is fixedly connected to a sealant layer (6), the outer side of the sealant layer (6) is fixedly connected to a waterproof layer (7), the outer side of the waterproof layer (7) is fixedly connected to a metal cylinder (8), the outer side of the metal cylinder (8) is fixedly connected to an anti-shear layer (9), the left and right sides of the bottom of the cylinder (1) are fixedly connected to end columns (10), and the bottom of the outer wall of the end column (10) is provided with a mounting mechanism (2).

2. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: The mounting mechanism (2) comprises a conical block (201), the conical block (201) being slidably connected to the outside of the end column (10), a welding pen oil block (202) being provided at the middle of the inner wall of the conical block (201), a lead-free solder wire baffle (203) being fixedly connected to the bottom of the inner wall of the conical block (201), a circular ring (204) being fixedly connected to the bottom of the outer side of the end column (10), and an inclined plate (205) being fixedly connected to the outer side of the circular ring (204).

3. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: An anti-rust layer (11) is fixedly connected to the outer side of the end column (10), and buffer silica gel (12) is fixedly connected to the bottom of the outer walls of the two anti-rust layers (11).

4. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: The top end of the left end column (10) is fixedly connected to a positive electrode block (14), and the top end of the right end column (10) is fixedly connected to a negative electrode block (13).

5. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: An L-shaped wire (15) is fixedly connected to adjacent sides of the two end posts (10), and a discharge lamp (16) is fixedly connected to the front end of the L-shaped wire (15).

6. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: A heat insulation board (17) is fixedly connected to the top of the waterproof layer (7), and a plurality of heat dissipation holes (18) are provided on the top of the heat insulation board (17).

7. The corrosion-resistant capacitor with a protective structure according to claim 6, characterized in that: A clamping block (19) is fixedly connected to the middle of the top of the heat insulation board (17), a U-shaped plate (20) is provided at the top of the clamping block (19), and fluorescent strips (21) are fixedly connected to the left and right sides of the heat insulation board (17).

8. The corrosion-resistant capacitor with a protective structure according to claim 1, characterized in that: A cylinder (22) is fixedly connected to the bottom of the waterproof layer (7), and a plurality of dehumidification holes (23) are provided on the outer side of the cylinder (22).

Citation Information

Patent Citations

  • Corrosion-resistant electrolytic capacitor

    CN217239287U