Impregnation equipment of laminated polymer capacitor
By integrating equipment with impregnation, drying and monitoring functions, the automated production of capacitors is achieved, which solves the problem of dispersed existing equipment layout and improves production efficiency and the stability and reliability of capacitors.
Patent Information
- Application Number
- CN202421994492.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing impregnated equipment has a scattered layout, cumbersome operation, poor flexibility, and single functions, making it difficult to meet the performance requirements of high-standard capacitors.
The equipment that integrates impregnation, drying and monitoring functions adopts intelligent control, realizes the automatic assembly line production of capacitors through the moving unit, integrates the water-cooling system to adjust the temperature, and monitors the impregnation status in real time.
Improve production efficiency, reduce space occupation, ensure impregnation quality, and improve the stability and reliability of capacitors.
Smart Images

Figure CN223260473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor impregnation, in particular to an impregnation device for a laminated polymer capacitor. Background Art
[0002] Multilayer conductive polymer aluminum capacitors are a new type of solid-state capacitor. Compared to traditional wound solid-state capacitors, they utilize a multilayer stacked structure, enabling them to provide higher capacitance within a smaller volume. Multilayer conductive polymer aluminum capacitors offer low equivalent series resistance (ESR), excellent frequency characteristics, superior ripple current capability, and outstanding high-temperature performance.
[0003] Impregnation is a crucial step in the manufacturing of laminated conductive polymer aluminum capacitors. Impregnation involves infiltrating a specific medium (such as an electrolyte or other chemical liquid) into the pores of the aluminum foil, thereby extracting the capacitance and imparting electrical properties to the foil. This process has a direct impact on the performance of the capacitor, particularly playing a key role in improving its reliability, stability, and ultimately electrical performance.
[0004] During the aluminum foil impregnation process, the gaps inside the capacitor are filled with a filler material, which helps to reduce the intrusion of air and moisture, thereby reducing the risk of corrosion and oxidation inside the capacitor. This protective measure can significantly improve the reliability of the capacitor and ensure its stable performance during long-term operation.
[0005] Chinese patent application No. 202410865738.8 discloses a method for preparing a multilayer capacitor based on an n-type conductive polymer. The method comprises the following steps: obtaining a capacitor monolithic chip with an oxide dielectric layer on its surface, cleaning and drying the surface of the monolithic chip, impregnating the surface with a surface modifier solution, and then drying to obtain a surface-modified monolithic capacitor; sequentially impregnating the surface-modified monolithic capacitor monolithic chip with a polymerization monomer solution and an oxidant solution, drying after each impregnation step, and repeating the process 6 to 10 times until an n-type conductive polymer film is formed; then impregnating the monolithic capacitor with the n-type conductive polymer film with an outer film solution and heating and drying to achieve complete growth of the n-type conductive polymer on the oxide film; and finally impregnating the monolithic capacitor with a conductive carbon paste and a silver paste, followed by stacking and extruding to obtain a multilayer capacitor. This method reduces the equivalent series resistance of the multilayer polymer capacitor and effectively improves its operational stability in high-temperature and high-humidity environments.
[0006] China's patent application number CN202211596068.1 discloses a method for preparing a polymer laminate solid-state capacitor, and the method steps are as follows: S1: cutting and punching aluminum foil; S2: welding the punched aluminum foil to the Bar strip; S3: chemical formation, impregnation and carbonization; S4: stacking the single capacitor chip after carbonization in S3 into multiple layers, connecting the cathode part with conductive silver glue, and curing. After curing, cut off the effective area part to obtain a layer group, and then stack several layer groups on the lead frame, enter the oven for curing, and after curing, stack several layer groups on the other side of the lead frame, enter the oven for curing again, and then use a welding jig for welding; S5: edge sealing, plastic sealing, aging and molding to obtain a polymer laminate solid-state capacitor.
[0007] Existing impregnation equipment often uses a decentralized layout. When impregnating multiple solutions, a combination of impregnation machines, dryers, and cleaning machines for different solutions is required. This requires frequent equipment changes during impregnation operations, making operations cumbersome and inflexible, reducing the efficiency of the impregnation process. Furthermore, existing impregnation machines are limited to impregnation and lack intelligence, making them incapable of meeting the current high performance standards for capacitors. Therefore, the present invention discloses an impregnation device for laminated polymer capacitors to address these issues. Utility Model Content
[0008] Based on this, it is necessary to provide an impregnation equipment for stacked polymer capacitors to address the above technical problems, integrating equipment with different functions into one, thereby improving the production flexibility and versatility of stacked polymer capacitors, improving the space utilization of the production line, greatly reducing space occupancy, optimizing the space occupied by equipment, and greatly improving production efficiency. Intelligent control of the real-time status of the process ensures that the saturation of the impregnation reaches the optimal state, which helps to improve the quality of the impregnation, effectively reduce the problem of insufficient electrical performance due to impregnation defects, and improve the stability and reliability of the product.
[0009] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0010] An impregnation device for a laminated polymer capacitor, comprising:
[0011] body;
[0012] A plurality of impregnation units are arranged side by side at the lower part of the machine body;
[0013] A monitoring element, which is provided on the impregnation unit and is used to monitor the temperature and liquid level of the impregnation solution in the impregnation unit;
[0014] a water cooling system connected to the impregnation unit and used to adjust the temperature of the impregnation solution in the impregnation unit;
[0015] A drying box is provided in the machine body and is used to dry the impregnated capacitors;
[0016] The motion unit is installed in the machine body, and a clamping mechanism is installed on the motion unit. The motion unit drives the clamping mechanism to pass through each impregnation unit and the drying box in sequence.
[0017] As a preferred embodiment of the impregnation equipment of the stacked polymer capacitor provided by the utility model, the impregnation unit includes a tank frame and a solution tank, the upper end of the tank frame is provided with a cooling tank, two partitions are provided in the cooling tank, the solution tank is placed between the two partitions of the cooling tank, and the cooling tank is connected to the water cooling system.
[0018] As a preferred embodiment of the impregnation equipment for the laminated polymer capacitor provided by the present invention, a lug plate is fixedly connected to the solution tank, an adjusting bolt is threadedly connected to the lug plate, and the adjusting bolt is connected to the bottom support of the cooling tank.
[0019] As a preferred embodiment of the impregnation equipment of the stacked polymer capacitor provided by the utility model, the water cooling system includes a water storage tank, a water chiller, a peristaltic pump, a water inlet pipe and a return pipe. The water outlet on the peristaltic pump is connected to the cooling groove between the two partitions of the water inlet pipe, one end of the return pipe is connected to the cooling water outside the two partitions, and the other end of the return pipe is connected to the water storage tank.
[0020] As a preferred embodiment of the impregnation equipment for the multilayer polymer capacitor provided by the present invention, notches are provided on the upper sides of both ends of the spacer.
[0021] As a preferred embodiment of the impregnation equipment for the laminated polymer capacitor provided by the present invention, the monitoring element is installed on the tank frame and is located on one side of the solution tank. The monitoring element includes a temperature sensor and a light sensor.
[0022] The heat dissipation mechanism is a series of lateral expansion and contraction in the air, and the expansion joints are connected with the expansion joints at the top and the expansion joints at the bottom, thereby cooling the air in the air and discharging ducts in the air.
[0023] As a preferred embodiment of the impregnation equipment of the stacked polymer capacitor provided by the present invention, the motion unit includes an X-axis module, a Y-axis module and a sliding frame, the X-axis module is arranged side by side along the impregnation unit and the X-axis module is fixedly connected to the body through a support column, an X-axis motor is installed at the bottom of the Y-axis module, the X-axis motor drives the Y-axis module to reciprocate along the X-axis module in the X-axis direction, the sliding frame is slidably connected to the Y-axis module and the clamping mechanism is installed on the sliding frame, the Y-axis module is installed with a Y-axis motor, and the Y-axis motor drives the sliding frame to reciprocate along the Y-axis module in the Y-axis direction.
[0024] As a preferred embodiment of the impregnation equipment for the stacked polymer capacitor provided by the present invention, the X-axis module is provided with bar teeth, a driving gear is fixedly connected to the output shaft of the X-axis motor, the driving gear is engaged with the bar teeth, and a positioning slide member is fixedly connected to the back side of the Y-axis module, a positioning slide rail is fixedly connected to the body, and the positioning slide member is slidably connected to the positioning slide rail.
[0025] As a preferred embodiment of the impregnation equipment for the stacked polymer capacitor provided by the utility model, the clamping mechanism includes a flat plate, the bottom surface of the flat plate is fixedly connected to symmetrical end blocks, the end blocks are fixedly connected to light rods, the flat plate is located between the end blocks and two groups of cylinders are fixedly installed, the output end of the cylinder is fixedly connected to a slider, the slider is slidably connected to the light rod, and the slider is fixedly connected to a clamping block.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] The impregnation equipment for multilayer polymer capacitors provided by the utility model integrates equipment with different functions into one, thereby improving the production flexibility and versatility of multilayer polymer capacitors, improving the space utilization rate of the production line, greatly reducing space occupancy, optimizing the space occupied by equipment, and greatly improving production efficiency. The intelligent control of the real-time status of the process ensures that the saturation of the impregnation reaches the optimal state, which helps to improve the impregnation quality, effectively reduce the problem of insufficient electrical performance due to impregnation defects, and improve the stability and reliability of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the solutions in the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0030] Figure 2 This is a front view of the overall structure of the utility model;
[0031] Figure 3 This is a schematic diagram of the decomposition of the impregnation unit structure in the present invention;
[0032] Figure 4 for Figure 3 A three-dimensional schematic diagram from another perspective;
[0033] Figure 5 This is a three-dimensional schematic diagram of the drying box structure in the utility model;
[0034] Figure 6 This is a three-dimensional schematic diagram of the motion unit structure in the present utility model;
[0035] Figure 7 for Figure 6 A three-dimensional schematic diagram from another perspective;
[0036] Figure 8 It is a three-dimensional schematic diagram of the clamping mechanism in the utility model.
[0037] The markings in the figure are as follows:
[0038] 1. Machine body; 2. Immersion unit; 201. Tank frame; 202. Solution tank; 203. Cooling tank; 204. Spacer; 205. Ear plate; 206. Adjusting bolt; 207. Notch; 3. Monitoring element; 301. Temperature sensor; 302. Light sensor; 4. Water cooling system; 401. Water storage tank; 402. Chiller; 403. Peristaltic pump; 404. Water inlet pipe; 405. Water return pipe; 5. Drying box; 501. Box body; 502. Box door; 503. Air baffle; 504. Heat insulation board; 505. Sliding bracket; 506. Air inlet; 507. Fan; 508. Exhaust duct; 509, guide rail; 510, slide rail frame; 511, material support frame; 512, feed guard plate; 6, motion unit; 601, X-axis module; 602, Y-axis module; 603, slide frame; 604, support column; 605, X-axis motor; 606, Y-axis motor; 607, bar gear; 608, driving gear; 609, positioning slide member; 610, positioning slide rail; 611, screw rod; 7, clamping mechanism; 701, flat plate; 702, end block; 703, polished rod; 704, cylinder; 705, slider; 706, clamping block; 8, touch screen; 9, signal light. DETAILED DESCRIPTION
[0039] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0040] As described in the background, existing impregnation equipment often utilizes a decentralized layout. When impregnating multiple solutions, a combination of impregnation machines, dryers, and cleaning machines for different solutions is required. This requires frequent equipment changes during impregnation operations, making operations cumbersome and inflexible, reducing the efficiency of the impregnation process. Furthermore, existing impregnation machines are limited in functionality and can only perform impregnation, resulting in a low level of intelligence and difficulty meeting the current high performance standards for capacitors. Therefore, the present invention discloses an impregnation device for laminated polymer capacitors to address the above issues.
[0041] In order to solve this technical problem, the utility model provides an impregnation device for a laminated polymer capacitor, which is applied to the field of capacitor impregnation.
[0042] Specifically, please refer to Figures 1-8 The impregnation equipment of the multilayer polymer capacitor specifically includes:
[0043] Body 1;
[0044] A plurality of impregnation units 2 are arranged side by side at the lower part of the machine body 1;
[0045] A monitoring element 3 is provided on the impregnation unit 2 and is used to monitor the temperature and liquid level of the impregnation solution in the impregnation unit 2;
[0046] A water cooling system 4 connected to the impregnation unit 2 for adjusting the temperature of the impregnation solution in the impregnation unit 2;
[0047] A drying box 5, which is provided in the machine body 1 and is used to dry the impregnated capacitors;
[0048] The moving unit 6 is installed in the machine body 1 , and a clamping mechanism 7 is installed on the moving unit 6 . The moving unit 6 drives the clamping mechanism 7 to pass through each impregnation unit 2 and the drying box 5 in sequence.
[0049] The impregnation equipment for multilayer polymer capacitors provided by the utility model integrates equipment with different functions into one, thereby improving the production flexibility and versatility of multilayer polymer capacitors, improving the space utilization rate of the production line, greatly reducing space occupancy, optimizing the space occupied by equipment, and greatly improving production efficiency. The intelligent control of the real-time status of the process ensures that the saturation of the impregnation reaches the optimal state, which helps to improve the impregnation quality, effectively reduce the problem of insufficient electrical performance due to impregnation defects, and improve the stability and reliability of the product.
[0050] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0051] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0052] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0053] Example 1
[0054] Please refer to Figure 1 、 2, provides an impregnation device for a stacked polymer capacitor, which includes a body 1. The body 1 is a shell structure surrounded by profiles. Three impregnation units 2 are arranged side by side at the bottom front end of the body 1. A drying box 5 is fixedly installed on the upper left side of the body 1. The drying box 5 is used to dry the impregnated capacitors. A moving unit 6 is installed on the rear side of the body 1. A clamping mechanism 7 is installed on the moving unit 6. The clamping mechanism 7 clamps the capacitor. The moving unit 6 drives the clamping mechanism 7 to pass through each impregnation unit 2 in turn to impregnate the capacitor with various solutions. Then the moving unit 6 drives the capacitor on the clamping structure to the drying box 5 for drying.
[0055] like Figure 1 、 3 As shown, the impregnation unit 2 is provided with a monitoring element 3, which includes an integrated temperature sensor 301 and a light sensor 302, and is used to monitor the temperature and liquid level of the impregnation solution in the impregnation unit 2 in real time, so as to facilitate timely addition of impregnation liquid, maintain the capacity of the impregnation liquid, and intelligently control the real-time status of the process to ensure that the saturation of the impregnation reaches the optimal state. The impregnation unit 2 is connected to the water cooling system 4, and the water cooling system 4 introduces circulating cold water into the impregnation unit 2 to adjust the temperature of the impregnation solution in the impregnation unit 2, thereby adjusting the ambient temperature during the impregnation of the capacitor, maintaining the performance and stability of the impregnation liquid, enabling it to better penetrate into the interior of the capacitor, and improving the impregnation quality and uniformity.
[0056] like Figure 1 As shown, a touch screen 8 is installed on one side of the body 1, and the touch screen 8 displays the status of the impregnation operation and the impregnation process, which is convenient for real-time control. A signal light 9 is provided on the top of the body 1 to promptly issue an alarm when the impregnation liquid is insufficient or the temperature of the detection solution is incorrect.
[0057] like Figure 5As shown, the drying box 5 includes a box body 501, one side of the box body 501 is open and a box door 502 is provided at the opening, a wind blocker 503 with ventilation holes is provided in the box body 501, a ventilation cavity is formed between the wind blocker 503 and the inner wall of the box body 501, a heat insulation board 504 is provided at one end of the ventilation cavity close to the opening, the lower end of the box door 502 is hinged to the lower end of the box body 501 and the box door 502 and the heat insulation board 504 are connected by a sliding bracket 505, a heating device is provided in the ventilation cavity, and one side of the box body 501 is provided with a heat dissipation device connected to the ventilation cavity. The air inlet 506 is connected, and a fan 507 is installed in the air inlet 506. The other side of the box body 501 is provided with an exhaust pipe connected to the ventilation cavity. The exhaust pipe 508 extends to the outside through the body 1. Symmetrical guide rails 509 are fixed to the inner wall of the wind blocking plate 503. Slide rail frames 510 are slidably connected to the guide rails 509. Material support frames 511 are fixedly connected between the slide rail frames 510. The rear end of the material support frame 511 is fixedly connected to the feed guard plate 512. The feed guard plate 512 is connected to the box body 501 through an actuator. The actuator pushes the feed guard plate 512, thereby driving the material support frame 511 to slide along the guide rail 509, and uses the slide rail frame 510 to act on the box door 502, thereby pushing the box door 502 open, and then the material support frame 511 is pushed out of the box body 501, and the motion unit 6 drives the clamping mechanism 7 to be located above the material support frame 511, and places the capacitor on the material support frame 511. Finally, the material support frame 511 is pulled back into the box body 501, and the box door 502 closes the closed opening. The fan 507 ventilates the ventilation cavity, and after being heated by the heating device, the hot air is discharged from the ventilation holes on the wind blocking plate 503 to dry the aluminum foil, and the hot air is discharged from the exhaust pipe 508.
[0058] Example 2
[0059] The impregnation equipment of the multilayer polymer capacitor provided in Example 1 is further optimized. Specifically, Figure 1 、 3As shown in Figure 4, the impregnation unit 2 includes a tank frame 201 and a solution tank 202. The monitoring element is installed on one side of the tank frame 201 and is located above the solution tank 202. A cooling tank 203 is provided at the upper end of the tank frame 201. Two partition bars 204 are provided in the cooling tank 203. The solution tank 202 is placed between the two partition bars 204 of the cooling tank 203. The cooling tank 203 is connected to the water cooling system 4. Cold water is injected into the cooling tank 203 to cool the impregnation liquid in the solution tank 202 through heat exchange. An ear plate 205 is fixedly connected to the solution tank 202. An adjusting bolt 206 is threadedly connected to the ear plate 205. The adjusting bolt 206 is connected to the bottom support of the cooling tank 203 and can freely adjust the height of the solution tank 202. The water cooling system 4 includes a water storage tank 401, a chiller 402, a peristaltic pump 403, a water inlet pipe 404 and a return pipe 405. The water outlet on the peristaltic pump 403 is connected to the cooling tank 203 between the two partitions 204 of the water inlet pipe 404. One end of the return pipe 405 is connected to the cooling water outside the two partitions 204, and the other end of the return pipe 405 is connected to the water storage tank 401. The peristaltic pump 403 is arranged below the tank rack 201. Each peristaltic pump 403 corresponds to an immersion unit 2. The peristaltic pump 403 introduces cold water into the cooling tank 203 and separates the cold water through the partition 204. A notch 207 is provided on the upper side of both ends of the partition 204. The cold water between the two partitions 204 flows to the outside of the partition 204 through the notch 207 and flows back to the water storage tank 401 through the return pipe 405, thereby realizing the recycling of cold water.
[0060] Example 3
[0061] The impregnation equipment of the multilayer polymer capacitor provided in Example 2 is further optimized. Specifically, Figure 6 、 7 As shown, the motion unit 6 includes an X-axis module 601, a Y-axis module 602 and a sliding frame 603. The X-axis module 601 is arranged side by side along the impregnation unit 2 and is fixedly connected to the body 1 through a support column 604. An X-axis motor 605 is installed at the bottom of the Y-axis module 602. The X-axis motor 605 drives the Y-axis module 602 to reciprocate along the X-axis direction of the X-axis module 601. The sliding frame 603 is slidably connected to the Y-axis module 602 and the clamping mechanism 7 is installed on the sliding frame 603. A Y-axis motor 606 is installed on the Y-axis module 602. The Y-axis motor 606 drives the sliding frame 603 to reciprocate along the Y-axis direction of the Y-axis module 602. The X-axis module 601 and the Y-axis module 602 are arranged vertically, so that the sliding frame 603 can be driven to move on the vertical plane to reach any position.
[0062] The X-axis module 601 is provided with a bar tooth 607, and a driving gear 608 is fixedly connected to the output shaft of the X-axis motor 605, and the driving gear 608 is engaged with the bar tooth 607, and a positioning slide 609 is fixedly connected to the back side of the Y-axis module 602, and a positioning slide rail 610 is fixedly connected inside the body 1, and the positioning slide 609 is slidably connected to the positioning slide rail 610. The X-axis motor 605 drives the driving gear 608 to rotate, and the driving gear 608 moves along the bar tooth 607, thereby driving the Y-axis module 602 to move, and the positioning slide 609 slides along the positioning slide rail 610 to improve the stability of the Y-axis module 602 during movement. A lead screw 611 is mounted on the Y-axis module 602. A Y-axis motor 606 drives the lead screw 611 to rotate, causing the slide 603 to slide along the Y-axis module. The slide 603 is threadedly connected to the lead screw 611, allowing the Y-axis motor 606 to move the slide 603 up and down along the Y-axis. Both the X-axis motor 605 and the Y-axis motor 606 are forward and reverse servo motors.
[0063] like Figure 8 As shown, the clamping mechanism 7 includes a flat plate 701, the upper surface of the flat plate 701 is fixedly connected to the sliding frame 603, and the bottom surface of the flat plate 701 is fixedly connected to symmetrical end blocks 702. Two groups of end blocks 702 are provided, and a polished rod 703 is fixedly connected between the end blocks 702. The flat plate 701 is located between the end blocks 702 and two groups of cylinders 704 are fixedly installed. The output end of the cylinder 704 is fixedly connected to a slider 705, and the slider 705 is slidably connected to the polished rod 703. A clamping block 706 is fixedly connected to the slider 705. The cylinder 704 drives the slider 705 to move along the polished rod 703, and the capacitor is clamped and fixed by the clamping block 706 on the slider 705.
[0064] The working principle of the impregnation equipment for the stacked polymer capacitor provided by the present invention is as follows: the capacitor is clamped by the clamping mechanism 7, and the motion unit 6 drives the clamping mechanism 7 to pass through the parallel impregnation units 2 in sequence to perform the impregnation operation on the capacitor, and the motion unit 6 drives the clamping mechanism 7 to move to the drying box 5 to dry the capacitor, integrating equipment with different functions into one, thereby improving the production flexibility and versatility of the stacked polymer capacitor, improving the space utilization rate of the production line, greatly reducing the space occupation, realizing the optimization of the equipment occupation space, and greatly improving the production efficiency. The monitoring element 3 is used to monitor the temperature and liquid level of the impregnation solution during impregnation, and the water cooling system 4 is used to cool the impregnation solution and adjust the temperature of the impregnation solution. The real-time status of the intelligent control process ensures that the saturation of the impregnation reaches the optimal state, which helps to improve the impregnation quality, effectively reduce the problem of insufficient electrical performance due to impregnation defects, and improve the stability and reliability of the product.
[0065] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0066] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.
Claims
1. An impregnation device for a multilayer polymer capacitor, comprising a body, characterized in that: Also includes: A plurality of impregnation units are arranged side by side at the lower part of the machine body; A monitoring element, which is provided on the impregnation unit and is used to monitor the temperature and liquid level of the impregnation solution in the impregnation unit; a water cooling system connected to the impregnation unit and used to adjust the temperature of the impregnation solution in the impregnation unit; A drying box is provided in the machine body and is used to dry the impregnated capacitors; The motion unit is installed in the machine body, and a clamping mechanism is installed on the motion unit. The motion unit drives the clamping mechanism to pass through each impregnation unit and the drying box in sequence.
2. The impregnation equipment for a multilayer polymer capacitor according to claim 1, characterized in that: The impregnation unit includes a tank frame and a solution tank. The upper end of the tank frame is provided with a cooling tank. Two partition bars are provided in the cooling tank. The solution tank is placed between the two partition bars of the cooling tank. The cooling tank is connected to a water cooling system.
3. The impregnation equipment for a multilayer polymer capacitor according to claim 2, characterized in that: An ear plate is fixedly connected to the solution tank, an adjusting bolt is threadedly connected to the ear plate, and the adjusting bolt is connected to the bottom support of the cooling tank.
4. The impregnation equipment for a multilayer polymer capacitor according to claim 2, characterized in that: The water cooling system includes a water storage tank, a water chiller, a peristaltic pump, a water inlet pipe and a return pipe. The water outlet on the peristaltic pump is connected to the cooling groove between the two partitions of the water inlet pipe. One end of the return pipe is connected to the cooling water outside the two partitions, and the other end of the return pipe is connected to the water storage tank.
5. The impregnation equipment for a multilayer polymer capacitor according to claim 4, characterized in that: Notches are provided on the upper sides of both ends of the partition bar.
6. The impregnation equipment for a multilayer polymer capacitor according to claim 2, characterized in that: The monitoring element is installed on the tank frame and is located at one side of the solution tank. The monitoring element includes a temperature sensor and a light sensor.
7. The impregnation equipment for a multilayer polymer capacitor according to claim 1, characterized in that: The drying box includes a box body, one side of the box body is open and a box door is provided at the opening, an air baffle with ventilation holes is provided in the box body, a ventilation cavity is formed between the air baffle plate and the inner wall of the box body, a heat insulation plate is provided at one end of the ventilation cavity close to the opening, the lower end of the box door is hinged to the lower end of the box body and the box door and the heat insulation plate are connected by a sliding bracket, a heating device is provided in the ventilation cavity, an air inlet connected to the ventilation cavity is provided on one side of the box body, a fan is installed in the air inlet, an exhaust pipe connected to the ventilation cavity is provided on the other side of the box body, a symmetrical guide rail is fixed to the inner wall of the air baffle, a slide rail frame is slidably connected to the guide rail, a material support frame is fixedly connected between the slide rail frames, the rear end of the material support frame is fixedly connected to a feed guard plate, and the feed guard plate is connected to the box body by an actuator.
8. The impregnation equipment for a multilayer polymer capacitor according to claim 1, characterized in that: The motion unit includes an X-axis module, a Y-axis module and a sliding frame. The X-axis module is arranged side by side along the impregnation unit and is fixedly connected to the body through a support column. An X-axis motor is installed at the bottom of the Y-axis module. The X-axis motor drives the Y-axis module to reciprocate along the X-axis direction. The sliding frame is slidably connected to the Y-axis module and the clamping mechanism is installed on the sliding frame. The Y-axis module is equipped with a Y-axis motor. The Y-axis motor drives the sliding frame to reciprocate along the Y-axis direction.
9. The impregnation equipment for a multilayer polymer capacitor according to claim 8, characterized in that: The X-axis module is provided with bar teeth, the output shaft of the X-axis motor is fixedly connected to a driving gear, the driving gear is engaged with the bar teeth, and the back side of the Y-axis module is fixedly connected to a positioning slide member, and a positioning slide rail is fixedly connected to the body, and the positioning slide member is slidably connected to the positioning slide rail.
10. The impregnation equipment for a multilayer polymer capacitor according to claim 1 or 8, characterized in that: The clamping mechanism includes a flat plate, the bottom surface of which is fixedly connected to symmetrical end blocks, a polished rod is fixedly connected between the end blocks, two groups of cylinders are fixedly installed on the flat plate between the end blocks, the output end of the cylinder is fixedly connected to a slider, the slider is slidably connected to the polished rod, and a clamping block is fixedly connected to the slider.
Citation Information
Patent Citations
Preparation method of polymer laminated solid-state capacitor
CN116130244A
Chip-type laminated capacitor based on n-type conductive polymer and preparation method of chip-type laminated capacitor
CN118430977A
Cited By
Power capacitor high-altitude sealing test device and method
CN120947918A