Water-turbine generator set carbon powder pollution prevention device capable of collecting carbon powder
By introducing structures such as collection cover, feed barrel and rotating rod into the anti-contamination device of the water turbine generator set, the problem of complexity of cleaning of existing devices is solved, and efficient collection and convenient cleaning of toner is achieved.
Patent Information
- Application Number
- CN202422678549.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing anti-tool pollution device of the existing water turbine generator set needs to be removed during the cleaning process, which increases the complexity of cleaning and requires tools to affect convenience.
A device including a collection cover, feeding barrel, loading barrel, rotating rod and cleaning rod is designed. The cleaning rod is driven to clean the toner through the rotating rod, and the vibration of the ball head is used to prevent accumulation. Combined with the design of the limit block and groove, it facilitates the rapid disassembly and assembly of the loading barrel and simplifies the cleaning process.
It realizes efficient collection and cleaning of toner, improves convenience, reduces the complexity of maintenance work, and reduces the dependence on tools.
Smart Images

Figure CN223261416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water turbine generator sets, in particular to a water turbine generator set carbon powder pollution prevention device capable of collecting carbon powder. Background Art
[0002] A hydro-turbine generator is a generator that can convert water potential energy into electrical energy. Carbon brushes are needed inside the generator. Carbon dust will appear during the use of the carbon brushes. In this case, a carbon dust pollution prevention device will be used to clean the carbon dust to reduce the impact of carbon dust on the hydro-turbine generator.
[0003] However, the existing anti-carbon dust pollution device for hydro-generator sets still has certain use defects during use. The existing anti-carbon dust pollution device requires additional dust collection equipment, the overall structure is complicated, and the dust collection device and collection device are expensive. In addition, supporting control lines and pipelines are required, which brings additional burdens to daily maintenance work.
[0004] Patent application announcement number CN219678279U discloses a device for preventing carbon powder pollution for a vertical hydro-turbine generator set. The carbon powder generated by the friction between the contact surface of the carbon brush and the collector ring falls on the upper surface of the multi-layer filter cotton after free fall. The multi-layer filter cotton itself will limit the movement range of the carbon powder and reduce the air pressure entering the collection chamber. A part of the carbon powder adheres to the filter cotton, and the other part of the carbon powder falls into the carbon powder collection box through the holes under the combined action of gravity and vibration and has the function of hindering upward movement. The small hole structure on the filter cotton can also eliminate some friction noise. After the installation of the utility model is completed, it can be put into use without the need for additional installation of supporting dust collection equipment and control circuits and pipelines. It is only necessary to clean the carbon powder collection box and the carbon powder stored in the filter cotton and check the looseness of the connection structure during the routine shutdown and maintenance of the unit to obtain a better anti-carbon powder pollution effect;
[0005] In the above-mentioned public patent, the anti-carbon powder pollution device in the patent solves the above-mentioned problems, but the anti-carbon powder pollution device in the patent still has the following problems. During the process of carbon powder cleaning by the device, the carbon powder collection box, filter cotton and collection chamber need to be removed from the inside of the collector ring cover, and the carbon powder collection box is installed inside the collector ring cover by bolts. In the process of disassembling and cleaning the carbon powder collection box and filter cotton, other tools are needed, and the filter cotton needs to be cleaned or replaced, which increases the complexity of carbon powder cleaning and affects the convenience of the device in cleaning carbon powder.
[0006] In response to the above problems, it is urgent to carry out innovative design based on the original pollution device structure. Utility Model Content
[0007] The purpose of the utility model is to provide a carbon powder pollution prevention device for a hydro-turbine generator set that can collect carbon powder, so as to solve the problem that during the carbon powder cleaning process of the device proposed in the above background technology, the carbon powder collection box, filter cotton and collection chamber need to be removed from the inside of the collector ring cover, and the carbon powder collection box is installed inside the collector ring cover by bolts. In the process of disassembling and cleaning the carbon powder collection box and filter cotton, other tools are needed, and the filter cotton needs to be cleaned or replaced, which increases the complexity of carbon powder cleaning and affects the convenience of cleaning carbon powder by the device.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for preventing carbon powder pollution of a hydro-generator set capable of collecting carbon powder, comprising a main shaft and a collector ring fixedly mounted on one end of the main shaft;
[0009] A carbon brush is fixedly mounted on one end of the main shaft away from the collector ring, a mounting frame is fixedly mounted on the outside of the main shaft, a feed cylinder is fixedly mounted inside the mounting frame, a collection cover is fixedly mounted on the upper end of the feed cylinder, and the collection cover is located at the lower end of the mounting frame, and a receiving cylinder is sleeved on the lower end of the feed cylinder;
[0010] A rotating rod is rotatably installed inside the feeding cylinder, and a cleaning rod is fixedly installed on the upper end of the rotating rod. The cleaning rod is tightly fitted with the inner surface of the collecting cover, and a limiting frame is fixedly installed on the outer side of the feeding cylinder.
[0011] Preferably, a fixed shaft is fixedly installed on the outer side of the rotating rod, an elastic rod is fixedly installed on one end of the fixed shaft away from the rotating rod, and a striking ball head is fixedly installed on one end of the elastic rod close to the feeding cylinder.
[0012] Preferably, a fixing block is fixedly installed inside the feeding cylinder, and the fixing block is arranged corresponding to the striking ball head, and the center of the striking ball head is located at the central upper end of the fixing block.
[0013] Preferably, the lower end of the rotating rod is fixedly mounted with a second bevel gear, and the lower end of the rotating rod is rotatably mounted with a protective cover, and the protective cover is located on the outside of the second bevel gear.
[0014] Preferably, a rotating shaft is rotatably installed inside the feeding barrel, and a bevel gear 1 is fixedly installed on one end of the rotating shaft close to the protective cover, and the bevel gear 1 is located inside the protective cover, and the bevel gear 1 is meshed with the bevel gear 2.
[0015] Preferably, a slave gear is fixedly mounted on one end of the rotating shaft away from the protective cover, and the slave gear is located outside the feeding cylinder, and a gear rod is fixedly mounted on the upper end of the receiving cylinder, and the gear rod is meshed with the slave gear.
[0016] Preferably, a movement groove is opened inside the upper end of the receiving cylinder, and a limit block is slidably installed inside the movement groove, and a return spring is fixedly installed on one end of the limit block close to the movement groove. A limit groove is opened on the outer side of the lower end of the feeding cylinder, and the limit groove is engaged with the limit block.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. By providing a collection cover at the lower end of the carbon brush, the carbon powder generated by the carbon brush can be collected through the collection cover, and the carbon powder will enter the interior of the receiving tube through the feeding tube at the lower end of the collection cover, thereby completing the carbon powder collection process of the device;
[0019] 2. The downward movement of the loading cylinder can cause the rotating rod to rotate, and the rotating rod will clean the carbon powder adhering to the inner surface of the collection cover through the cleaning rod, and the striking ball head will strike the fixed block, causing the conveying cylinder and the collection cover to vibrate, causing the carbon powder adhering to the inside of the conveying cylinder and the collection cover to fall, ensuring the neatness of the carbon powder cleaning;
[0020] 3. Furthermore, by controlling the positional relationship between the limit block and the limit groove, the receiving tube and the feeding tube can be quickly separated, which facilitates the cleaning of the carbon powder inside the receiving tube and the installation of the receiving tube, effectively improving the convenience of cleaning the carbon powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the sectional three-dimensional structure of the installation frame of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the feeding tube of the utility model;
[0024] Figure 4 This is a schematic diagram of the cross-sectional three-dimensional structure of the feed tube of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the rotating shaft of the utility model;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the sectional view of the receiving tube of the present invention.
[0027] In the figure: 1. Main shaft; 2. Collector ring; 3. Carbon brush; 4. Mounting frame; 5. Feed barrel; 6. Collecting cover; 7. Receiving barrel; 8. Limiting frame; 9. Rotating rod; 10. Cleaning rod; 11. Fixed shaft; 12. Elastic rod; 13. Striking ball head; 14. Fixed block; 15. Protective cover; 16. Bevel gear 2; 17. Rotating shaft; 18. Bevel gear 1; 19. Slave gear; 20. Gear rod; 21. Motion groove; 22. Limiting block; 23. Return spring; 24. Limiting groove. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] In a specific embodiment, Figure 1-Figure 2 As shown, the basic working process of the device is disclosed;
[0030] The main shaft 1 and one end of the main shaft 1 are fixedly mounted with a collector ring 2;
[0031] A carbon brush 3 is fixedly mounted on one end of the main shaft 1 away from the collector ring 2. A mounting frame 4 is fixedly mounted on the outside of the main shaft 1, and a feed cylinder 5 is fixedly mounted inside the mounting frame 4. A collection cover 6 is fixedly mounted on the upper end of the feed cylinder 5, and the collection cover 6 is located at the lower end of the mounting frame 4. A receiving cylinder 7 is sleeved on the lower end of the feed cylinder 5.
[0032] A rotating rod 9 is rotatably installed inside the feeding cylinder 5, and a cleaning rod 10 is fixedly installed on the upper end of the rotating rod 9, and the cleaning rod 10 is tightly fitted with the inner surface of the collecting cover 6. At the same time, a limiting frame 8 is fixedly installed on the outer side of the feeding cylinder 5.
[0033] When using the carbon powder collecting device for preventing carbon powder pollution of the hydro-turbine generator set, the carbon blocks inside the carbon brush 3 will fall into powder, and the carbon powder needs to be processed. In this process, the carbon powder dropped by the carbon brush 3 needs to be collected by the feeding tube 5, and after the feeding tube 5 collects the carbon powder, the carbon powder will be transported to the inside of the receiving tube 7 through the feeding tube 5. At this point, the carbon powder collection process of the device is completed, which can effectively reduce the impact of carbon powder.
[0034] In one specific embodiment, Figure 1-Figure 5 As shown, the process of collecting and cleaning the carbon dust is disclosed;
[0035] A fixed shaft 11 is fixedly mounted on the outer side of the rotating rod 9, and an elastic rod 12 is fixedly mounted on the end of the fixed shaft 11 away from the rotating rod 9, and a striking ball head 13 is fixedly mounted on the end of the elastic rod 12 close to the feeding cylinder 5;
[0036] A fixing block 14 is fixedly installed inside the feeding cylinder 5, and the fixing block 14 is arranged corresponding to the striking ball head 13, and the center of the striking ball head 13 is located at the center upper end of the fixing block 14;
[0037] The lower end of the rotating rod 9 is fixedly mounted with a bevel gear 2 16, and the lower end of the rotating rod 9 is rotatably mounted with a protective cover 15, and the protective cover 15 is located outside the bevel gear 2 16;
[0038] A rotating shaft 17 is rotatably mounted inside the feed barrel 5, and a bevel gear 18 is fixedly mounted on one end of the rotating shaft 17 close to the protective cover 15. The bevel gear 18 is located inside the protective cover 15 and is meshed with the bevel gear 2 16.
[0039] A slave gear 19 is fixedly mounted on one end of the rotating shaft 17 away from the protective cover 15 , and the slave gear 19 is located outside the feeding cylinder 5 . A gear rod 20 is fixedly mounted on the upper end of the receiving cylinder 7 , and the gear rod 20 is meshed with the slave gear 19 .
[0040] When the device for preventing carbon dust pollution of the hydro-turbine generator set that can collect carbon dust is used, it is necessary to remove the receiving cylinder 7 from the outer side of the feeding cylinder 5 and clean the carbon dust inside the receiving cylinder 7. During the downward movement of the receiving cylinder 7, the receiving cylinder 7 drives the gear rod 20 to move downward synchronously, and the gear rod 20 drives the slave gear 19 to rotate during the downward movement, and the slave gear 19 drives the rotating shaft 17 to rotate synchronously, and the rotating shaft 17 drives the bevel gear 1 18 to rotate inside the protective cover 15, and the rotation of the bevel gear 1 18 drives the bevel gear 2 16 meshed with it to rotate, and the rotation of the bevel gear 2 16 drives the rotating rod 9 to rotate. At this time, the rotation of the rotating rod 9 drives the cleaning rod 10 to rotate inside the collecting cover 6, and the rotation of the cleaning rod 10 can clean the carbon dust adhered to the inside of the collecting cover 6, thereby ensuring the convenience of cleaning the carbon dust inside the collecting cover 6;
[0041] During the rotation of the rotating rod 9, the rotating rod 9 will synchronously drive the fixed shaft 11 and the elastic rod 12 to rotate, and the elastic rod 12 will drive the striking ball head 13 to rotate, and during the rotation of the striking ball head 13, it will contact the fixed block 14 and hit the fixed block 14, which will cause the feed barrel 5 and the collecting cover 6 to vibrate, avoiding the accumulation of carbon powder on the inner surfaces of the feed barrel 5 and the collecting cover 6, thereby ensuring the thoroughness of the carbon powder cleaning.
[0042] Based on the above embodiments, Figure 1 and Figure 6 As shown, the convenience of cleaning carbon powder of the device is disclosed;
[0043] A movement groove 21 is provided inside the upper end of the receiving cylinder 7, and a limit block 22 is slidably installed inside the movement groove 21, and a return spring 23 is fixedly installed on one end of the limit block 22 close to the movement groove 21. A limit groove 24 is provided on the outer side of the lower end of the feeding cylinder 5, and the limit groove 24 is engaged with the limit block 22.
[0044] When using the carbon powder pollution prevention device for the hydro-generator set capable of collecting carbon powder, the receiving tube 7 needs to be removed from the outside of the feeding tube 5. During this process, the receiving tube 7 needs to slide on the outside of the feeding tube 5. The movement of the receiving tube 7 will drive the limit block 22 to move synchronously.
[0045] During the movement of the limit block 22, it will be squeezed by the limit groove 24. After being squeezed, the limit block 22 will move toward the inside of the limit groove 24. During the movement of the limit block 22, the return spring 23 will be squeezed and the return spring 23 will contract. After the limit block 22 is separated from the limit groove 24, the feeding cylinder 5 can be separated from the receiving cylinder 7. At this time, the receiving cylinder 7 can be removed and the carbon powder inside the receiving cylinder 7 can be cleaned, which effectively improves the convenience of cleaning the carbon powder of the device and increases the overall practicality.
[0046] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0047] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder, comprising a main shaft (1) and a collector ring (2) fixedly mounted on one end of the main shaft (1); Its characteristics are: It also includes: a carbon brush (3) is fixedly mounted on one end of the main shaft (1) away from the collector ring (2); a mounting frame (4) is fixedly mounted on the outside of the main shaft (1); a feed barrel (5) is fixedly mounted inside the mounting frame (4); a collection cover (6) is fixedly mounted on the upper end of the feed barrel (5); the collection cover (6) is located at the lower end of the inner part of the mounting frame (4); and a receiving barrel (7) is sleeved on the lower end of the feed barrel (5); A rotating rod (9) is rotatably mounted inside the feeding barrel (5), and a cleaning rod (10) is fixedly mounted on the upper end of the rotating rod (9), and the cleaning rod (10) is tightly fitted to the inner surface of the collecting cover (6). At the same time, a limiting frame (8) is fixedly mounted on the outer side of the feeding barrel (5).
2. The carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder according to claim 1, characterized in that: A fixed shaft (11) is fixedly mounted on the outer side of the rotating rod (9), an elastic rod (12) is fixedly mounted on the end of the fixed shaft (11) away from the rotating rod (9), and a striking ball head (13) is fixedly mounted on the end of the elastic rod (12) close to the feeding cylinder (5).
3. The carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder according to claim 1, characterized in that: A fixed block (14) is fixedly installed inside the feeding cylinder (5), and the fixed block (14) is arranged corresponding to the striking ball head (13), and the center of the striking ball head (13) is located at the center upper end of the fixed block (14).
4. The carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder according to claim 1, characterized in that: The lower end of the rotating rod (9) is fixedly mounted with a second bevel gear (16), and the lower end of the rotating rod (9) is rotatably mounted with a protective cover (15), and the protective cover (15) is located outside the second bevel gear (16).
5. The carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder according to claim 1, characterized in that: A rotating shaft (17) is rotatably mounted inside the feeding barrel (5), and a bevel gear 1 (18) is fixedly mounted on one end of the rotating shaft (17) close to the protective cover (15), and the bevel gear 1 (18) is located inside the protective cover (15), and the bevel gear 1 (18) is meshed with the bevel gear 2 (16).
6. The device for preventing carbon powder pollution of a hydro-generator set capable of collecting carbon powder according to claim 5, characterized in that: A slave gear (19) is fixedly mounted on one end of the rotating shaft (17) away from the protective cover (15), and the slave gear (19) is located outside the feeding cylinder (5). A gear rod (20) is fixedly mounted on the upper end of the receiving cylinder (7), and the gear rod (20) is meshedly connected with the slave gear (19).
7. The carbon powder pollution prevention device for a hydro-generator set capable of collecting carbon powder according to claim 1, characterized in that: A motion groove (21) is provided inside the upper end of the receiving cylinder (7), and a limit block (22) is slidably installed inside the motion groove (21), and a return spring (23) is fixedly installed at one end of the limit block (22) close to the motion groove (21). A limit groove (24) is provided on the outer side of the lower end of the feeding cylinder (5), and the limit groove (24) is engaged with the limit block (22).
Citation Information
Patent Citations
Carbon powder pollution prevention device of vertical water-turbine generator set
CN219678279U