Special energy-saving power supply module convenient for wiring for oil pumping unit
Through the new structural design of the energy-saving power supply module for oil pumps, the cable tangling and shaking problems are solved, the orderly wiring of the power cord and the stable transmission of signals are achieved, and the maintenance convenience of the equipment and the stability of the power module are improved.
Patent Information
- Application Number
- CN202422186960.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing oil pump power module lacks the function of distinguishing and fixing the cables, which makes the cables easily entangled and interfere with each other, affecting the accuracy and stability of signal transmission, and is not convenient for wiring. At the same time, the power cable is easily shaken or fall off during the operation of the equipment.
The new structural design is adopted, including components such as driving gears, racks, clamping plates and movable plates. Through the coordination of the rotating rod and the guide rod, the orderly clamping and fixing of the power supply line is achieved, heat dissipation is carried out in combination with the heat sink, and the electromagnet and fixed magnets are used to ensure the stable installation of the module.
The orderly distribution of power lines is achieved, cross-interference and shaking is avoided, signal transmission stability and equipment maintenance convenience are improved, and the heat dissipation and installation of the power module are ensured.
Smart Images

Figure CN223261439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil pumping units, in particular to an energy-saving power supply module dedicated to oil pumping units with convenient wiring. Background Art
[0002] The energy-saving power supply module for oil pumping units integrates multiple energy-saving technologies and control strategies. It is primarily used to regulate and optimize the power supply of the oil pumping unit to improve energy efficiency and reduce energy costs. The module can dynamically adjust the motor's input voltage and current based on the oil pumping unit's load changes, ensuring that the motor's output power is precisely matched to the load demand, thereby achieving energy savings.
[0003] Existing power modules are connected to a large number of cables during use. However, due to the random placement of the cables, the entire power system looks messy, which is not conducive to daily maintenance and troubleshooting. The lack of the function of distinguishing and fixing the cables makes it easy for multiple cables to get entangled with each other and cause interference, affecting the accuracy and stability of signal transmission and making subsequent wiring inconvenient. At the same time, the power cord is prone to shaking or even falling off during equipment operation.
[0004] Therefore, we proposed a special energy-saving power supply module for oil pumping units with convenient wiring, which can well solve the above problems. Utility Model Content
[0005] The purpose of the present utility model is to provide an energy-saving power supply module dedicated to oil pumping units with convenient wiring, so as to solve the problem proposed in the above-mentioned background technology that there is a lack of function to distinguish and fix cables, which makes it easy for multiple cables to get entangled with each other and cause interference, thus affecting the accuracy and stability of signal transmission, making subsequent wiring inconvenient, and the power cord is prone to shaking or even falling off during the operation of the equipment.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a dedicated energy-saving power supply module for an oil pumping unit with convenient wiring, comprising a lower shell, a power supply module body being mounted on the bottom of the inner wall of the lower shell, and an upper shell being disposed above the lower shell;
[0007] The device further comprises: a heat sink is installed at equal intervals through the interior of the lower shell; a fixing plate is fixedly connected to the left side of the power module body, and through holes are opened at equal intervals inside the fixing plate; a rotating rod is connected through the top of the inner wall of the fixing plate, and a driving gear is fixedly sleeved on the outer side of the rotating rod at equal intervals;
[0008] Racks are symmetrically arranged inside the fixed plate about the center point of the driving gear, and the tops of the racks are fixedly connected to connecting blocks. The clamping plate is fixed to the end of the connecting block away from the clamping plate. The left side of the lower shell is rotatably connected to the transmission rod, and movable plates are evenly spaced on the outside of the transmission rod.
[0009] Preferably, the driving gear is meshed with the racks on the left and right sides, and the clamping plate is arranged inside the through hole.
[0010] Preferably, a limiting groove is provided on the top of the fixed plate at an angle equal to the center point of the rotating rod, a turntable is fixed on the top of the rotating rod, and a guide rod is slidably connected to the inside of the turntable, a return spring is installed between the outer side of the guide rod and the inner wall of the turntable, and the position of the guide rod corresponds to that of the limiting groove.
[0011] Preferably, blocks are fixed at equal intervals on the bottom of the upper shell, and gear blocks are installed at equal intervals on the sides of the blocks. A slot is provided on the top of the lower shell at a position corresponding to the block. The left and right sides of the lower shell are connected to driven gears through shaft rotation, and a limit plate is provided on the shaft end of the driven gear. An electromagnet is embedded in the side of one end of the limit plate, and fixed magnets are embedded in the left and right sides of the top of the upper shell.
[0012] Preferably, the driven gear and the multiple tooth blocks on the clamping block are meshed and connected, and the limiting plate is arranged in an "L" shape.
[0013] Preferably, the electromagnet corresponds to the position of the fixed magnet, and the upper shell is connected to the top of the lower shell through a clamping block.
[0014] Preferably, the shaft end of the driven gear and the top end of the transmission rod are connected via a bevel gear set.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the energy-saving power supply module for oil pumping units with convenient wiring adopts a new structural design, the specific contents of which are as follows:
[0016] (1) The multiple power lines on the power module body pass through the through holes on the fixed plate and the lower shell in turn, and then the guide rod is pulled upward to release the limit on the rotating rod, and the rotating rod is rotated, so that the rotating rod drives the active gear to rotate and drives the two racks to move relative to each other. At the same time, the connecting block drives the clamping plate to move and clamps and fixes the power lines passing through the through holes, so that the multiple power lines are separated, avoiding cross interference between the power lines and other wiring harnesses, and at the same time preventing the power lines from shaking or falling off during the operation of the equipment, thereby achieving the purpose of convenient wiring;
[0017] Furthermore, the guide rod is loosened, so that it is reset under the elastic force of the reset spring and inserted into the corresponding limit groove, which can limit the rotation rod after rotation and prevent it from deflecting during use;
[0018] (2) When the upper shell is engaged with the lower shell, the driven gear uses the bevel gear set to drive the transmission rod to rotate, so that the movable plate rotates to the position below the power cord. At this time, the staff will sequentially insert multiple power cords into the grooves on the multiple movable plates to fix them, so that the power cords on the power module body are neatly distributed, which is conducive to daily maintenance and troubleshooting;
[0019] (3) The multiple heat sinks can absorb the heat generated by the power module body and dissipate the heat into the air, thereby dissipating the heat of the power module body and preventing the power module body from being affected by excessive temperature;
[0020] (4) When the power module body needs to be repaired, the electromagnet is first powered off so that it loses its magnetism and no longer attracts the fixed magnet. Then, the two limit plates are rotated outwards so that the driven gear rotates and drives the rack to move upward, thereby moving the upper shell upward and separating it from the lower shell. The power module body in the lower shell can then be taken out for repair work.
[0021] Furthermore, after the power module body is installed into the lower shell, the block of the upper shell is inserted into the slot of the lower shell, and multiple gear blocks are used to drive the driven gear to rotate. At this time, the two limit plates rotate inward and drive the electromagnet to move to the position of the fixed magnet. At this time, the electromagnet is energized and adsorbed and fixed to the fixed magnet, thereby improving the firmness of the installation of the upper shell and the lower shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the limiting plate and the movable plate of the utility model;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the driving gear, rack and clamping plate of the utility model;
[0025] Figure 4 This is a schematic diagram of the separation structure of the guide rod and the limiting groove of the utility model;
[0026] Figure 5 This is a schematic diagram of a partial side cross-section of the fixing plate of the utility model;
[0027] Figure 6 For this utility model Figure 5 A in the middle is an enlarged structural diagram;
[0028] Figure 7 For this utility model Figure 1 Enlarged structural diagram at point B in the middle.
[0029] In the figure: 1. Lower shell; 2. Upper shell; 3. Power module body; 4. Heat sink; 5. Fixed plate; 6. Movable plate; 7. Rotating rod; 8. Driving gear; 9. Rack; 10. Connecting block; 11. Clamping plate; 12. Through hole; 13. Electromagnet; 14. Fixed magnet; 15. Guide rod; 16. Return spring; 17. Limiting groove; 18. Block; 19. Driven gear; 20. Transmission rod; 21. Limiting plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 7 The utility model provides the following technical solutions: a special energy-saving power supply module for oil pumping units with convenient wiring,
[0032] Example 1: In order to solve the problem that the existing technology lacks the function of distinguishing and fixing cables, which makes it easy for multiple cables to get tangled together and cause interference, thus affecting the accuracy and stability of signal transmission and making subsequent wiring inconvenient, and the power cord is prone to shaking or even falling off during the operation of the device, the following solution is disclosed. Figure 1 and Figure 3-Figure 6 As shown, it includes a lower shell 1, a power module body 3 is installed at the bottom of the inner wall of the lower shell 1, and an upper shell 2 is arranged above the lower shell 1;
[0033] The cam 12 is provided with a plurality of through holes 14 at the top and a plurality of through holes 15 at the bottom, and the plurality of through holes 16 are provided with a plurality of through holes 17 at the top and a plurality of through holes 18 at the bottom.
[0034] The multiple power lines on the power module body 3 pass through the fixed plate 5 and the through hole 12 on the lower shell 1 in turn, and then the staff pulls the guide rod 15 upward to separate the guide rod 15 from the limiting groove 17 in the initial position, releasing the limit on the rotating rod 7. Then the staff rotates the rotating rod 7 in the forward direction, so that the rotating rod 7 drives the active gear 8 to rotate, and drives the two racks 9 to move relative to each other. At the same time, the connecting block 10 drives the clamping plate 11 to move and clamps and fixes the power line passing through the through hole 12, thereby distinguishing the multiple power lines, avoiding cross interference between the power lines and other wiring harnesses, and also avoiding electrical The power line shakes or falls off during the operation of the equipment, and the purpose of facilitating wiring is achieved. Then the staff loosens the guide rod 15, so that the guide rod 15 is reset under the elastic force of the reset spring 16 and inserted into the corresponding limit groove 17, which can limit the rotated rotating rod 7 to prevent it from deflecting during use. Then the power module body 3 will generate heat during operation. At this time, the multiple heat sinks 4 set up can absorb the heat generated by the power module body 3 and dissipate the heat into the air, thereby dissipating the heat of the power module body 3 and avoiding the power module body 3 being affected by excessive temperature.
[0035] Embodiment 2: Different from embodiment 1, this embodiment utilizes the movable plate 6 to rotate to the position below the power cord, and the power cord can be inserted into the groove on the movable plate 6 for locking and fixing, thereby making the power cord on the power module body 3 neat and tidy, which is conducive to daily maintenance and troubleshooting. For details, refer to Figure 1 、 Figure 2 and Figure 7 As shown, the shaft end of the driven gear 19 and the top end of the transmission rod 20 are connected by a bevel gear set. The left side of the lower shell 1 is rotatably connected to the transmission rod 20, and the outer side of the transmission rod 20 is sleeved with movable plates 6 at equal intervals.
[0036] When the upper shell 2 is engaged with the lower shell 1, the driven gear 19 uses the bevel gear set to drive the transmission rod 20 to rotate, so that the movable plate 6 rotates to the position below the power cord. At this time, the staff will sequentially insert multiple power cords into the grooves on the multiple movable plates 6 to engage and fix them, so that the power cords on the power module body 3 are distributed cleanly and neatly, which is conducive to daily maintenance and troubleshooting.
[0037] Example 3: Different from Example 2, this embodiment uses two limit plates 21 to rotate outward, which can facilitate the separation of the upper shell 2 and the lower shell 1, and then facilitate the removal of the power module body 3 in the lower shell 1 for maintenance. Figure 1 、 Figure 2 and Figure 7 As shown, blocks 18 are fixed at equal intervals on the bottom of the upper shell 2, and gear blocks are installed at equal intervals on the sides of the blocks 18. A slot is provided on the top of the lower shell 1 at a position corresponding to the blocks 18. The left and right sides of the lower shell 1 are rotatably connected to driven gears 19 through shafts, and the shaft end of the driven gear 19 is sleeved with a limit plate 21. The driven gear 19 and the multiple gear blocks on the block 18 are meshed and connected. The limit plate 21 is set in an "L" shape. The side of one end of the limit plate 21 is embedded with an electromagnet 13. Fixed magnets 14 are embedded on the left and right sides of the top of the upper shell 2. The positions of the electromagnets 13 and the fixed magnets 14 correspond to each other. The upper shell 2 is connected to the top of the lower shell 1 through the block 18.
[0038] When the power module body 3 needs to be repaired, the staff first cuts off the power to the power module body 3 so that the power module body 3 no longer provides power to the electromagnet 13. At this time, the electromagnet 13 loses its magnetism and is no longer fixed to the fixed magnet 14. Then the staff rotates the two limit plates 21 outward to make the driven gear 19 rotate and drive the block 18 to move upward, and move the upper shell 2 upward to separate it from the lower shell 1, and then take out the power module body 3 in the lower shell 1 and perform maintenance work. When the maintenance is completed, the staff installs the power module body 3 again. Inside the lower shell 1, the block 18 on the upper shell 2 is inserted into the slot of the lower shell 1 for locking and fixing. At the same time, the block 18 uses multiple teeth on the side to drive the driven gear 19 to rotate, thereby causing the two limit plates 21 to rotate inward and drive the electromagnet 13 to move above the fixed magnet 14. After that, the power module body 3 is energized so that the power module body 3 provides electrical energy to the electromagnet 13. At this time, the magnetic poles on the electromagnet 13 are opposite to the magnets on the fixed magnet 14, so that they are adsorbed and fixed, thereby improving the firmness of the installation of the upper shell 2 and the lower shell 1.
[0039] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A special energy-saving power supply module for an oil pumping unit with convenient wiring, comprising a lower shell (1), a power supply module body (3) being mounted on the bottom of the inner wall of the lower shell (1), and an upper shell (2) being arranged above the lower shell (1); It is characterized in that Also includes: The interior of the lower shell (1) is penetrated by heat sinks (4) at equal intervals, the left side of the power module body (3) is fixedly connected to a fixing plate (5), and the interior of the fixing plate (5) is provided with through holes (12) at equal intervals, the top of the inner wall of the fixing plate (5) is penetrated by a rotating rod (7), and the outer side of the rotating rod (7) is sleeved and fixed with a driving gear (8) at equal intervals; A rack (9) is symmetrically arranged inside the fixed plate (5) about the center point of the driving gear (8), and the top of the rack (9) is fixedly connected to a connecting block (10), and the clamping plate (11) is fixed to the end of the connecting block (10) away from the clamping plate (11). The left side of the lower shell (1) is rotatably connected to the transmission rod (20), and the outer side of the transmission rod (20) is sleeved with a movable plate (6) at equal intervals.
2. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 1, characterized in that: The driving gear (8) is meshedly connected with the racks (9) on the left and right sides, and the clamping plate (11) is arranged inside the through hole (12).
3. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 1 is characterized in that: A limiting groove (17) is provided on the top of the fixing plate (5) at an equal angle to the center point of the rotating rod (7); a turntable is fixed on the top of the rotating rod (7); and a guide rod (15) is slidably connected to the inside of the turntable; a return spring (16) is installed between the outer side of the guide rod (15) and the inner wall of the turntable; and the positions of the guide rod (15) and the limiting groove (17) correspond to each other.
4. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 1 is characterized in that: The bottom of the upper shell (2) is fixed with blocks (18) at equal intervals, and the sides of the blocks (18) are installed with gear blocks at equal intervals. The top of the lower shell (1) is provided with a slot corresponding to the block (18). The left and right sides of the lower shell (1) are connected to the driven gear (19) through an axis rotation, and the shaft end of the driven gear (19) is sleeved with a limit plate (21). An electromagnet (13) is embedded in the side of one end of the limit plate (21). Fixed magnets (14) are embedded in the left and right sides of the top of the upper shell (2).
5. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 4 is characterized in that: The driven gear (19) and the plurality of tooth blocks on the clamping block (18) are in meshing connection, and the limiting plate (21) is arranged in an "L" shape.
6. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 4, characterized in that: The electromagnet (13) corresponds to the position of the fixed magnet (14), and the upper shell (2) is connected to the top of the lower shell (1) through a clamping block (18).
7. The energy-saving power supply module for oil pumping units with convenient wiring according to claim 4, characterized in that: The shaft end of the driven gear (19) and the top end of the transmission rod (20) are connected via a bevel gear set.