Seedling transplanting knitting machine
By designing a seedling transplanting and knitting machine and using stepper motor to control braiding ropes to weave seedlings interlaced, the problem of existing transplanting machinery being unable to operate for the whole period and equipment is solved, and the automatic transplanting and efficient survival of the seedlings are achieved.
Patent Information
- Application Number
- CN202422709154.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing transplanting machinery cannot operate throughout the whole period, and the high temperature in summer leads to scalding and burning seedlings, the survival rate is low, and the equipment is expensive or complicated to operate, so it cannot be popularized.
Design a seedling transplanting and knitting machine, including a weaving mechanism, feeding mechanism and cutting mechanism, and control the weaving rope to weave the seedlings interlaced through a stepper motor, and cooperate with other agricultural machinery to realize the automatic transplanting of seedlings.
The automated weaving and transplanting of seedlings has been realized, which reduces manpower strength, reduces equipment costs, adapts to various operating environments, and improves survival rate.
Smart Images

Figure CN223261925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transplanting machinery, in particular to a seedling transplanting weaving machine. Background Art
[0002] At present, there are three main types of transplanting machinery in China, including imported ones. The first is the conveyor belt type, which requires someone to sit on the equipment behind the tractor to place the seedlings one by one. The movement is very slow, and if it moves a little faster, the workers' hands cannot keep up; the second is the rice transplanting type, which is mainly imported from Japan. It requires people to follow the machine and place the seedlings while walking. The price is more than tens of thousands, and the efficiency is low, which cannot adapt to the actual production of the contract farmers; the third is the European and American imported and domestically imitated ones with a relatively high degree of automation. The seedlings need to be grown in nutrient pots in the seedling company and then placed in special plates. It is completed through complex machinery and control mechanisms. The price is extremely expensive, ranging from hundreds of thousands to millions, and it cannot be popularized among farmers.
[0003] In addition, the above machines have another problem, which is that they cannot operate all the time. For example, in the hot summer weather, the surface soil temperature is high, and transplanting operations can easily cause scalding and burning of seedlings, greatly reducing the survival rate.
[0004] In order to solve the above problems, the utility model designs a seedling transplanting weaving machine. Utility Model Content
[0005] The main purpose of the utility model is to provide a seedling transplanting weaving machine, which solves the problems mentioned in the above background technology.
[0006] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0007] A seedling transplanting weaving machine comprises a first mounting platform and a second mounting platform. Fixed rails are symmetrically mounted on both sides of the top of the first mounting platform for rotation. A weaving mechanism is provided on the outer side wall of the fixed rails. A feeding mechanism is provided on the top of the second mounting platform. A clamping mechanism is slidably mounted on the feeding mechanism. A feeding mechanism is provided directly above the clamping mechanism.
[0008] A transmission assembly is rotatably installed in the inner wall interlayer of the fixed track, one end of the transmission assembly is cooperated with the first stepper motor, and the other end of the transmission assembly is cooperated with the drive shaft. A support sleeve is provided on the outer periphery of the drive shaft, and the support sleeve is fixed to the outer wall of the fixed track by bolts through a fixing seat;
[0009] The braiding mechanism includes a turntable fixedly connected to one end of the outer side of the drive shaft, and three groups of fixed shaft seats are fixed through the turntable, one group of the fixed shaft seats is used to fix the drive shaft, and the other two groups of the fixed shaft seats are equipped with winding worms through bearings for limited rotation. The winding worms are also nested and fixed with planetary gears, and one side of the planetary gear is engaged with a central gear that is limited and rotatably installed with one end of the outer side of the support sleeve;
[0010] The feeding mechanism includes a track groove fixed on the second mounting platform, a screw rod is rotatably connected in the track groove, a slider is provided on the screw rod through a thread, and a second stepping motor fixed on the second mounting platform is cooperated and installed at one end of the outer end of the screw rod.
[0011] The clamping mechanism includes a shaft sleeve fixedly mounted on the top of the slider and a third stepper motor. A support rod is detachably mounted on the output end of the third stepper motor. The support rod is rotatably connected to the shaft sleeve, and a V-shaped clamp is fixedly nested at one end of the outer side of the support rod.
[0012] Furthermore, the unloading mechanism includes a conveyor belt, a fourth stepper motor is installed on one side of the outer side of the conveyor belt, and a discharge splint is fixed to the top of the conveyor belt by screws.
[0013] Furthermore, a controller is provided on the back wall of the first installation platform, and the controller is used to control the start and stop of the first stepper motor, the second stepper motor, the third stepper motor and the fourth stepper motor.
[0014] Furthermore, a rotating shaft is symmetrically installed inside the first mounting platform, a rotating seat is welded on the top of the rotating shaft, the rotating seat and the fixed track are detachably installed, a worm gear is nested and fixed at the bottom of the rotating shaft, a forward and reverse worm gear is engaged with one side of the worm gear, the forward and reverse worm gears are connected to rotate synchronously through a connecting disk, and an adjustment handwheel is installed at one end of the forward and reverse worm gears extending to the outside of the first mounting platform.
[0015] Furthermore, a U-shaped wire rack is symmetrically fixed to one side of the outer wall of the turntable by bolts, and a wire drum is movably installed on the U-shaped wire rack. A braided rope is wound around the wire drum, and the braided rope is slidably connected to the inner wall of the wire threading tube that passes through the turntable. Four groups of wire threading tubes are provided.
[0016] Furthermore, a material receiving frame is provided at the front bottom of the weaving mechanism.
[0017] Beneficial technical effects of the utility model:
[0018] The utility model designs a seedling weaving device composed of two groups of identical weaving mechanisms, which cooperates with the automatic feeding of the unloading mechanism and the feeding mechanism to realize the function of uniformly weaving and stringing the seedlings. The strung seedlings can be easily transplanted into the soil in conjunction with other agricultural machinery (such as a furrowing and ridging machine), and the accuracy and depth can be controlled, which greatly reduces the workload of manual seedling planting. At the same time, the weaving machine has low cost and is convenient for connecting with most existing machinery (such as a ridging machine can be transformed into an efficient sweet potato planting and transplanting machine with a slight modification), which greatly reduces the planting cost of farmers and is conducive to promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the structure of a preferred embodiment of a seedling transplanting braiding machine according to the present invention;
[0020] Figure 2 It is a structural diagram of a feeding mechanism and a clamping mechanism in a preferred embodiment of a seedling transplanting braiding machine according to the present invention;
[0021] Figure 3 It is a structural schematic diagram of a feeding mechanism in a preferred embodiment of a seedling transplanting braiding machine according to the present invention;
[0022] Figure 4 This is a schematic diagram of the connection relationship between the weaving mechanism and the internal structure of the fixed track in a preferred embodiment of a seedling transplanting weaving machine according to the present invention;
[0023] Figure 5 2. It is a schematic diagram of the back structure of a weaving mechanism in a preferred embodiment of a seedling transplanting weaving machine according to the present invention;
[0024] Figure 6 It is a rear sectional view of the connection relationship between the first mounting platform and the fixed track in a preferred embodiment of a seedling transplanting braiding machine according to the present invention.
[0025] The following are the descriptions of the reference numerals:
[0026] 1. First mounting platform; 2. Fixed track; 201. First stepper motor; 202. Drive shaft; 203. Transmission assembly; 204. Fixed seat; 205. Support sleeve; 3. Controller; 4. Second mounting platform; 5. Feeding mechanism; 501. Second stepper motor; 502. Track groove; 503. Screw; 6. Clamping mechanism; 601. Third stepper motor; 602. Bushing; 603. Support rod; 604. V-clamp; 605. Slider; 7. Unloading mechanism; 701. Fourth stepper motor; 702. Conveyor belt; 703. Unloading splint; 8. Material receiving frame; 9. Weaving mechanism; 901. Turntable; 902. U-shaped wire rack; 903. Bobbin; 904. Fixed shaft seat; 905. Threading tube; 906. Planetary gear; 907. Winding worm; 908. Center gear; 10. Adjusting handwheel; 11. Forward and reverse worm; 12. Connecting disk; 13. Worm gear; 14. Rotating shaft; 15. Rotating seat. DETAILED DESCRIPTION
[0027] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is described in further detail below with reference to embodiments and drawings, but the implementation manner of the present invention is not limited thereto.
[0028] like Figures 1-6 As shown, a seedling transplanting weaving machine provided by this embodiment includes a first mounting platform 1 and a second mounting platform 4, fixed rails 2 are symmetrically mounted on both sides of the top of the first mounting platform 1, a weaving mechanism 9 is arranged on the outer wall of the fixed rail 2, a feeding mechanism 5 is arranged on the top of the second mounting platform 4, a clamping mechanism 6 is slidably arranged on the feeding mechanism 5, and a unloading mechanism 7 is arranged just above the clamping mechanism 6; a transmission assembly 203 is rotatably mounted in the inner wall interlayer of the fixed rail 2, a first stepper motor 201 is mounted on one end of the transmission assembly 203, a driving shaft 202 is mounted on the other end of the transmission assembly 203, a supporting sleeve 205 is sleeved on the outer periphery of the driving shaft 202, and the supporting sleeve 205 is fixed to the outer wall of the fixed rail 2 by bolts through a fixing seat 204; the weaving mechanism 9 includes The outer end of the driving shaft 202 is fixedly connected to a turntable 901, and three groups of fixed shaft seats 904 are fixed through the turntable 901, one group of fixed shaft seats 904 is used to fix the driving shaft 202, and the other two groups of fixed shaft seats 904 are equipped with a winding worm 907 through bearing limit rotation. A planetary gear 906 is also nested and fixed on the winding worm 907, and one side of the planetary gear 906 is engaged with a central gear 908 that is fixed and rotated with the outer end of the support sleeve 205; the feeding mechanism 5 includes a track groove 502 fixed on the second mounting platform 4, and a screw rod 503 is rotatably connected in the track groove 502, and a slider 605 is provided on the screw rod 503 through a thread, and the outer end of the screw rod 503 is cooperated with the second stepping motor 501 fixed on the second mounting platform 4.
[0029] In the above embodiment, the fixed rail 2 and the weaving mechanism 9 can be flexibly disassembled and installed, and the weaving mechanism 9 can be flexibly disassembled and installed in combination, which is convenient for carrying. Before use, according to the weaving method of the seedlings (single-wire weaving or double-wire weaving), one or two sets of weaving mechanisms 9 are selected for installation and use. At the same time, the second mounting platform 4 and the unloading mechanism 7 are also adjusted in position according to the installation method of the weaving mechanism 9, so that the feeding mechanism 5, the clamping mechanism 6 and the unloading clamping plate 703 can be conveniently fed to the seedlings.
[0030] The first stepper motor 201 drives the turntable 901 to rotate 5 circles and then stops. At this time, the winding worm 907 also pulls out the braided rope on the bobbin 903 to a fixed length, and implements staggered braiding in front of the turntable 901. During the shutdown interval of the first stepper motor 201, the second stepper motor 501, the third stepper motor 601 and the fourth stepper motor 701 work in sequence.
[0031] The first function of the support sleeve 205 is to support the drive shaft 202 so that it can stably support the transmission assembly 203 to drive the turntable 901 to rotate smoothly. The second function is to support the center gear 908 installed on the external end. There is a gap between the center gear 908 and the turntable 901, and there is also a gap between the planetary gear 906 and the turntable 901. When the planetary gear 906 rotates, the central winding worm 907 serves as the support shaft and rotates synchronously.
[0032] The clamping mechanism 6 includes a sleeve 602 fixedly mounted on the top of the slider 605 and a third stepper motor 601. A support rod 603 is detachably mounted on the output end of the third stepper motor 601. The support rod 603 is rotatably connected to the sleeve 602. A V-shaped clamp 604 is fixedly nested at one end of the outer side of the support rod 603.
[0033] In the above embodiment, the V-shaped clamp 604 is pushed into the weaving mechanism 9 by the support rod 603. After being flipped over, the flexibly placed seedlings inside are put into the weaving rope group of the weaving mechanism 9. The weaving rope group is composed of 4 ropes, and the seedlings are placed across 2 groups of ropes, and then are staggered and woven and clamped.
[0034] The unloading mechanism 7 includes a conveyor belt 702, on the outer side of which a fourth stepper motor 701 is mounted. A discharge splint 703 is fixed to the top of the conveyor belt 702 by screws. The discharge splint 703 is used to limit the seedlings.
[0035] A controller 3 is provided on the back wall of the first mounting platform 1. The controller 3 is used to control the start and stop of the first stepper motor 201, the second stepper motor 501, the third stepper motor 601 and the fourth stepper motor 701. The controller 3 has a built-in PLC control program, which can control the five groups of stepper motors to work according to the set timing. Among them, the first stepper motor 201 is two groups of identical stepper motors, which automatically run the program after starting. The second stepper motor 501 drives the lead screw 503 to rotate to achieve linear reciprocating motion. The third stepper motor 601 drives the support rod 603 to achieve 180-degree flipping motion in both directions.
[0036] A rotating shaft 14 is symmetrically installed inside the first mounting platform 1, and a rotating seat 15 is welded on the top of the rotating shaft 14. The rotating seat 15 and the fixed track 2 are detachable and mounted. A worm gear 13 is nested and fixed at the bottom of the rotating shaft 14. A forward and reverse worm 11 is engaged on one side of the worm gear 13. The forward and reverse worm 11 are connected for synchronous rotation through a connecting disk 12. The forward and reverse worm 11 extends to one end outside the first mounting platform 1 and is equipped with an adjusting handwheel 10. The two worms of the forward and reverse worm 11 are set to have opposite teeth. When the two rotate in the same direction, they can engage and drive the worm gear 13 to rotate in the opposite direction, thereby driving the top mechanism to rotate synchronously in the opposite or reverse direction, thereby achieving the purpose of synchronously adjusting the angle.
[0037] A U-shaped wire rack 902 is symmetrically fixed to one side of the outer wall of the turntable 901 by bolts, and a wire drum 903 is movably installed on the U-shaped wire rack 902. A braided rope is wound around the wire drum 903, and the braided rope is slidably connected to the inner wall of the threading tube 905 that passes through the turntable 901. There are four groups of threading tubes 905. The thread head of the wire drum 903 is exerted with external force by the rotating winding worm 907, and the wire drum rotates to produce the wire by itself.
[0038] A material receiving frame 8 is provided at the front bottom of the weaving mechanism 9, and the material receiving frame 8 is used for receiving and placing the woven seedlings.
[0039] Working principle of this device: When the device is in use, it is connected to an external power supply, and the controller 3 is used to control the operation of the stepper motor on the device. By embedding the PLC control program, the orderly start and stop of the stepper motor can be achieved.
[0040] According to the width of the seedlings to be woven, the angle between the two sets of fixed rails 2 is adjusted so that the width of the wires output by the two sets of weaving mechanisms 9 can be woven at the appropriate position on the outer wall of the seedlings. The specific operation is: rotating the adjustment handwheel 10 drives the forward and reverse worm gears 11 to rotate synchronously, and the forward and reverse worm gears 11 drive the worm gear 13 engaged on one side, and the worm gear 13 drives the rotating shaft 14 and the rotating seat 15 connected at the top to rotate, thereby achieving the purpose of synchronously adjusting the angle between the two sets of fixed rails 2 and keeping them stable.
[0041] The controller 3 starts the first stepper motor 201, the second stepper motor 501, the third stepper motor 601, and the fourth stepper motor 701 to start working at the same time. The first stepper motor 201 drives the drive shaft 202 to rotate 5 circles through the transmission component 203 and then stops. The turntable 901 connected to the drive shaft 202 also rotates 5 circles. The turntable 901 drives the planetary gear 906 to rotate around the central gear 908, and at the same time engages and drives the planetary gear 906 to rotate. The winding in the planetary gear 906 The worm gear 907 rotates synchronously with the planetary gear 906. When one group of bobbins 903 rotates following the turntable 901, the end of the braided rope passes through the threading tube 905 and is wrapped around the tooth gap of the winding worm gear 907. As the winding worm gear 907 rotates, a pulling force is applied to the braided rope, causing it to be continuously discharged from the bobbin 903 and led out by another group of wire tubes. Similarly, the braided ropes of another group of bobbins 903 are led out from the threading tube 905 in parallel with the braided ropes of the above-mentioned bobbins 903 and intertwined together.
[0042] When the turntable 901 stops, the interwoven thread groups are in a vertical state, and the two thread groups form a rope buckle window near one end of the turntable 901. The second stepper motor 501 in the feeding mechanism 5 drives the screw rod 503 to rotate, and moves the slider 605 parallel to the track groove 502. The V-shaped clamp 604 in the clamping mechanism 6 carries the internal seedlings through the rope buckle window, and the seedlings span the center of the rope buckle windows of the two groups of weaving mechanisms 9. The third stepper motor 601 rotates the support rod 603, and the V-shaped clamp 604 puts down the seedlings. The front and tail ends of the seedlings are placed across the rope at the bottom of the rope buckle window. The feeding mechanism 5 resets the clamping mechanism 6, and the turntable 901 restarts to rotate. As the four braided ropes are intertwined and woven, the seedlings are woven and fixed. As new seedlings are continuously woven in the subsequent sequence, the seedlings are collected and stored in the receiving frame 8 at the bottom.
[0043] Among them, after the V-shaped clamp 604 is reset to the initial position, the seedlings are continuously fed into the unloading mechanism 7 manually, and the seedlings are flexibly placed in the unloading clamp 703. They are transported by the conveyor belt 702 and the fourth stepper motor 701 and fall into the V-shaped clamp 604 at the output end, realizing automatic loading and unloading.
[0044] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention based on the technical solution and concept of the present invention, which fall within the protection scope of the present invention.
Claims
1. A seedling transplanting weaving machine, comprising a first mounting platform (1) and a second mounting platform (4), characterized in that: Fixed rails (2) are symmetrically mounted on both sides of the top of the first mounting platform (1), a weaving mechanism (9) is provided on the outer side wall of the fixed rail (2), a feeding mechanism (5) is provided on the top of the second mounting platform (4), a clamping mechanism (6) is slidably provided on the feeding mechanism (5), and a feeding mechanism (7) is provided directly above the clamping mechanism (6); A transmission assembly (203) is rotatably mounted in the inner wall interlayer of the fixed track (2), a first stepper motor (201) is cooperatively mounted on one end of the transmission assembly (203), a drive shaft (202) is cooperatively mounted on the other end of the transmission assembly (203), a support sleeve (205) is sleeved around the outer periphery of the drive shaft (202), and the support sleeve (205) is fixed to the outer wall of the fixed track (2) by bolts via a fixing seat (204); The braiding mechanism (9) comprises a turntable (901) fixedly connected to one end of the outside of the drive shaft (202); three groups of fixed shaft seats (904) are fixed through the turntable (901); one group of the fixed shaft seats (904) is used to be fixedly connected to the drive shaft (202); the other two groups of the fixed shaft seats (904) are provided with winding worms (907) which are rotationally limited by bearings; the winding worms (907) are further nested and fixed with planetary gears (906); one side of the planetary gears (906) is engaged with a central gear (908) which is rotationally limited and fixed to one end of the outside of the support sleeve (205); The feeding mechanism (5) comprises a track groove (502) fixed on the second mounting platform (4), a screw rod (503) is rotatably connected in the track groove (502), a slider (605) is provided on the screw rod (503) through a thread, and a second stepping motor (501) fixed on the second mounting platform (4) is mounted on an outer end of the screw rod (503); The clamping mechanism (6) includes a shaft sleeve (602) fixedly mounted on the top of the slider (605) and a third stepper motor (601); a support rod (603) is detachably mounted on the output end of the third stepper motor (601); the support rod (603) is rotatably connected to the shaft sleeve (602); and a V-shaped clamp (604) is fixedly embedded at one end of the outer side of the support rod (603).
2. The seedling transplanting braiding machine according to claim 1, characterized in that: The unloading mechanism (7) comprises a conveyor belt (702), a fourth stepping motor (701) is mounted on one side of the outer portion of the conveyor belt (702), and a material unloading clamp (703) is fixed to the top of the conveyor belt (702) by screws.
3. The seedling transplanting braiding machine according to claim 2, characterized in that: A controller (3) is provided on the back wall of the first installation platform (1), and the controller (3) is used to control the start and stop of the first stepper motor (201), the second stepper motor (501), the third stepper motor (601) and the fourth stepper motor (701).
4. The seedling transplanting braiding machine according to claim 3, characterized in that: A rotating shaft (14) is symmetrically mounted inside the first mounting platform (1), a rotating seat (15) is welded to the top of the rotating shaft (14), and the rotating seat (15) and the fixed track (2) are detachably mounted. A worm wheel (13) is nested and fixed at the bottom of the rotating shaft (14), and a forward and reverse worm gear (11) is engaged on one side of the worm wheel (13). The forward and reverse worm gears (11) are connected to each other in synchronous rotation via a connecting disk (12), and an adjusting hand wheel (10) is mounted on one end of the forward and reverse worm gear (11) extending to the outside of the first mounting platform (1).
5. The seedling transplanting braiding machine according to claim 4, characterized in that: A U-shaped wire rack (902) is symmetrically fixed to one side of the outer wall of the turntable (901) by bolts, and a wire drum (903) is movably mounted on the U-shaped wire rack (902). A braided rope is wound around the wire drum (903), and the braided rope is slidably connected to the inner wall of a threading tube (905) that passes through the turntable (901). Four groups of threading tubes (905) are provided.
6. The seedling transplanting braiding machine according to claim 5, characterized in that: A material receiving frame (8) is provided at the front bottom of the weaving mechanism (9).