Efficient moisture evaporation tank
Through the combination of the dual-tube heating system and the stirring paddle, the problems of low heating efficiency and uneven sugar liquid in the existing evaporation tank are solved, and an efficient evaporation tank with rapid sugar content measurement and water evaporation are achieved.
Patent Information
- Application Number
- CN202421439768.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing sugar natto food processing evaporation tank has low heating efficiency and a small liquid-gas boundary area, which leads to uneven evaporation of the sugar liquid water and lacks agitating equipment, resulting in long and uneven heating time.
The dual-tube heating system is adopted, combined with agitating paddles and condensing equipment, and the measurement of sugar content is achieved through dual control valves to achieve non-stop operation and improve evaporation efficiency.
It realizes rapid sugar measurement and moisture evaporation of materials without stopping, improving the heating uniformity and efficiency of the evaporation tank.
Smart Images

Figure CN223263418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a high-efficiency water evaporation tank. Background Art
[0002] In current evaporation tanks for evaporating water from sugar solution in natto food processing, high-temperature steam is passed through a heating drum inside the tank to heat the sugar solution to boiling. To improve the heat exchange efficiency of the heating drum, the evaporation tank is usually designed as a slender structure. This reduces the liquid-gas interface area inside the evaporation tank, which is not conducive to the evaporation of water from the sugar solution. In addition, the existing evaporation tanks use a set of heating devices to heat the sugar solution during operation, resulting in a long heating time. At the same time, most devices are not equipped with corresponding stirring devices, which easily causes uneven heating and stirring of the sugar solution during the heating process. To solve the above problems, the present application proposes a high-efficiency water evaporation tank. Utility Model Content
[0003] (1) Purpose of the utility model
[0004] In order to solve the technical problems existing in the background technology, the utility model proposes a high-efficiency water evaporation tank, which heats the tank body through a double-tube method. At the same time, the water vapor generated by the heating can be quickly condensed through a condensing device, and the condensate can be discharged in time. By using a double control valve, the sugar content of the material can be quickly measured without stopping the machine, which can improve the evaporation efficiency of the water in the material to solve the problems raised in the background technology.
[0005] (2) Technical solution
[0006] In order to solve the above technical problems, the utility model provides a high-efficiency water evaporation tank, comprising a tank body, a feed pipe, a drive motor, a stirring paddle and a discharge pipe, wherein the feed pipe is conductively connected to the top of the tank body side wall, the discharge pipe is conductively connected to the bottom surface of the tank body, the drive motor is installed on the top surface of the tank body, and the power output end of the drive motor is transmission-connected to the stirring paddle;
[0007] The bottom of the outer wall of the tank is provided with a heat insulation cover, the inner cavity of the heat insulation cover is provided with an external heating pipe, and the bottom of the inner cavity of the tank is provided with an internal heating coil;
[0008] A condensation tank is provided on one side of the tank body, and the top of the condensation tank is connected to the top of the tank body through a pipe;
[0009] The bottom of the tank body is connected to a sugar content measuring tube, a first control valve is provided on the top of the sugar content measuring tube, and a second control valve is provided on the bottom of the sugar content measuring tube.
[0010] Preferably, the side wall of the heat insulation cover is connected to an external heating air inlet pipe and an internal heating air inlet pipe, the external heating air inlet pipe is located above the internal heating air inlet pipe, and the liquid inlet ends of the external heating air inlet pipe and the internal heating air inlet pipe are connected to a three-way pipe.
[0011] Preferably, the water outlet end of the external heating air inlet pipe is connected to the external heating pipe, and the water outlet end of the internal heating air inlet pipe is connected to the internal heating coil.
[0012] Preferably, the bottom of the outer wall of the heat insulation cover is connected to an external heating exhaust pipe, the external heating exhaust pipe is connected to the external heating pipe, and the bottom surface of the tank body is connected to an internal heating exhaust pipe, the internal heating exhaust pipe is connected to the internal heating coil.
[0013] Preferably, a water storage cavity is opened in the inner wall of the condensation tank, and a water injection pipe and a water outlet pipe are provided on the outer wall of the condensation tank, and the water injection pipe and the water outlet pipe are conductively connected to the water storage cavity.
[0014] Preferably, the middle of the condensation tank is connected to a vacuum pump through a pipeline, the bottom of the condensation tank is connected to a condensate discharge pipe, and the bottom of the side wall of the condensation tank is connected to a pressure relief pipe.
[0015] Preferably, the surface of the tank body is conductively connected to an inspection manhole, the surface of the inspection manhole is rotatably connected to a cover plate, the surface of the cover plate is embedded with a sight glass, one side of the inspection manhole is threadedly connected to a negative pressure gauge, and the surface of the tank body is provided with a thermometer.
[0016] The above technical solution of the utility model has the following beneficial technical effects:
[0017] 1. In the present invention, steam circulates in the external heating tube and the internal heating coil and is discharged through the external heating exhaust tube and the internal heating exhaust tube. The external heating tube and the internal heating coil are matched to heat the material on the outer wall and the bottom of the tank at the same time. When one set of heating tubes fails, the other set can continue to heat the material. The pipeline can be repaired without stopping the machine. The No. 2 control valve is closed and the No. 1 control valve is opened. The material will flow into the sugar content measuring tube under the action of gravity. The No. 1 control valve is closed and the No. 2 control valve is opened. The material in the sugar content measuring tube can be discharged, thereby realizing a rapid sugar content test of the material. The sugar content can be measured without stopping the machine, thereby improving the water evaporation efficiency of the material.
[0018] 2. In the utility model, when the material boils, water vapor is generated. The water vapor in the tank body can be pumped into the condensation tank through a vacuum pump. The coolant can be circulated in the water storage chamber by matching the water injection pipe and the water outlet pipe. The water vapor can be quickly condensed when it contacts the inner wall of the condensation tank. The condensate drips to the bottom of the inner cavity of the condensation tank. The coolant can be discharged through the condensate discharge pipe. The inner cavity of the condensation tank can be depressurized through the pressure relief pipe to avoid excessive pressure in the condensation tank, thereby improving the protection of the condensation tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency water evaporation tank of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of a high-efficiency water evaporation tank of the utility model;
[0021] Figure 3 This is a schematic structural diagram of a high-efficiency water evaporation tank from another perspective of the utility model;
[0022] Figure 4 This is a schematic diagram of the dynamic structure of the condenser of a high-efficiency water evaporation tank of the utility model;
[0023] Figure 5 This is a schematic diagram of the water storage chamber structure of a high-efficiency water evaporation tank of the utility model.
[0024] Reference numerals:
[0025] 1. Tank body; 2. Feed pipe; 3. Drive motor; 4. Agitator; 5. Discharge pipe; 6. Heat shield; 7. External heating pipe; 8. Internal heating coil; 9. External heating air inlet pipe; 10. Internal heating air inlet pipe; 11. Tee pipe; 12. External heating exhaust pipe; 13. Internal heating exhaust pipe; 14. Condensate tank; 15. Water storage chamber; 16. Water injection pipe; 17. Water outlet pipe; 18. Condensate discharge pipe; 19. Pressure relief pipe; 20. Vacuum pump; 21. Sugar content measuring tube; 22. Control valve No. 1; 23. Control valve No. 2; 24. Inspection manhole; 25. Cover plate; 26. Sight glass. DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.
[0027] like Figure 1-5As shown, the utility model proposes a high-efficiency water evaporation tank, comprising a tank body 1, a feed pipe 2, a drive motor 3, a stirring paddle 4 and a discharge pipe 5. The feed pipe 2 is conductively connected to the top of the side wall of the tank body 1, the discharge pipe 5 is conductively connected to the bottom surface of the tank body 1, the drive motor 3 is installed on the top surface of the tank body 1, and the power output end of the drive motor 3 is transmission-connected to the stirring paddle 4;
[0028] The outer bottom of the tank body 1 is provided with a heat insulation cover 6, the inner cavity of the heat insulation cover 6 is provided with an external heating pipe 7, and the inner bottom of the tank body 1 is provided with an internal heating coil 8;
[0029] The side wall of the heat insulation cover 6 is conductively connected to an external heating air inlet pipe 9 and an internal heating air inlet pipe 10. The external heating air inlet pipe 9 is located above the internal heating air inlet pipe 10. The liquid inlet ends of the external heating air inlet pipe 9 and the internal heating air inlet pipe 10 are connected to a three-way pipe 11. The water outlet end of the external heating air inlet pipe 9 is connected to the external heating pipe 7. The water outlet end of the internal heating air inlet pipe 10 is connected to the internal heating coil 8. The bottom of the outer wall of the heat insulation cover 6 is conductively connected to an external heating exhaust pipe 12, and the external heating exhaust pipe 12 is connected to the external heating pipe 7. The bottom surface of the tank body 1 is conductively connected to an internal heating exhaust pipe 13, and the internal heating exhaust pipe 13 is connected to the internal heating coil 8.
[0030] It should be noted that the material is injected into the inner cavity of the tank body 1 through the feed pipe 2, and the tee pipe 11 is connected to the steam supply pipe. The high-temperature steam can be injected into the external heating pipe 7 and the internal heating coil 8 through the external heating air inlet pipe 9 and the internal heating air inlet pipe 10 respectively through the tee pipe 11. After the steam circulates in the external heating pipe 7 and the internal heating coil 8, it is discharged through the external heating exhaust pipe 12 and the internal heating exhaust pipe 13. The external heating pipe 7 and the internal heating coil 8 are matched to heat the material at the outer wall and bottom of the tank body 1 at the same time, and during the heating process, the driving motor 3 drives the stirring paddle 4, and the material can be stirred by the stirring paddle 4, so that the material is heated more evenly, which can improve the heating effect of the material.
[0031] In this embodiment, if Figure 1 and Figure 3 As shown, the bottom of the tank body 1 is connected to a sugar content measuring tube 21, a first control valve 22 is provided on the top of the sugar content measuring tube 21, and a second control valve 23 is provided on the bottom of the sugar content measuring tube 21.
[0032] It should be noted that, during the evaporation of water, the No. 2 control valve 23 is closed and the No. 1 control valve 22 is opened. The material will flow into the sugar content measuring tube 21 under the action of gravity. Closing the No. 1 control valve 22 and opening the No. 2 control valve 23 can discharge the material in the sugar content measuring tube 21, thereby realizing a rapid sugar content test of the material. The sugar content can be measured without stopping the machine, thereby improving the water evaporation efficiency of the material.
[0033] In this embodiment, if Figure 1 and Figure 4 As shown, a condensation tank 14 is provided on one side of the tank body 1, and the top of the condensation tank 14 is conductively connected to the top of the tank body 1 through a pipe. A water storage chamber 15 is opened in the inner wall of the condensation tank 14, and a water injection pipe 16 and a water outlet pipe 17 are provided on the outer wall of the condensation tank 14. The water injection pipe 16 and the water outlet pipe 17 are conductively connected to the water storage chamber 15. A vacuum pump 20 is connected to the middle of the condensation tank 14 through a pipe, and a condensate discharge pipe 18 is conductively connected to the bottom of the condensation tank 14. A pressure relief pipe 19 is conductively connected to the bottom of the side wall of the condensation tank 14.
[0034] It should be noted that when the material boils, water vapor is generated. The water vapor in the tank body 1 can be drawn into the condensation tank 14 through the vacuum pump 20. The coolant can be circulated in the water storage chamber 15 by matching the water injection pipe 16 and the water outlet pipe 17. The water vapor can be quickly condensed when it contacts the inner wall of the condensation tank 14, and the condensate drips to the bottom of the inner cavity of the condensation tank 14. The coolant can be discharged through the condensate discharge pipe 18, and the inner cavity of the condensation tank 14 can be depressurized through the pressure relief pipe 19 to avoid excessive pressure in the condensation tank 14, thereby improving the protection of the condensation tank 14.
[0035] In this embodiment, if Figure 1 and Figure 3 As shown, the surface of the tank body 1 is conductively connected to an inspection manhole 24, the surface of the inspection manhole 24 is rotatably connected to a cover plate 25, the surface of the cover plate 25 is embedded with a sight glass 26, and one side of the inspection manhole 24 is threadedly connected to a negative pressure gauge.
[0036] It should be noted that the negative pressure gauge can monitor the negative pressure state in the tank body 1, and the heating condition of the material in the tank body 1 can be observed through the sight glass 26. After opening the cover 25, workers can enter the tank body 1 through the inspection manhole 24, which can facilitate cleaning or maintenance of the tank body 1.
[0037] The working principle and usage process of the present invention are as follows: the material is injected into the inner cavity of the tank body 1 through the feed pipe 2, and the tee pipe 11 is connected to the steam supply pipe. The high-temperature steam can be injected into the external heating pipe 7 and the internal heating coil 8 through the external heating air inlet pipe 9 and the internal heating air inlet pipe 10 respectively through the tee pipe 11. After the steam circulates in the external heating pipe 7 and the internal heating coil 8, it is discharged through the external heating exhaust pipe 12 and the internal heating exhaust pipe 13. The external heating pipe 7 and the internal heating coil 8 are matched to heat the material on the outer wall and the bottom of the tank body 1 at the same time, and during the heating process, the driving motor 3 drives the stirring paddle 4, which can stir the material through the stirring paddle 4, so that the material is heated more evenly, which can improve the heating effect of the material. Water vapor is generated when the material boils, and the water vapor in the tank body 1 can be drawn into the condensation tank through the vacuum pump 20. 14, the coolant can be circulated in the water storage chamber 15 by matching the water injection pipe 16 and the water outlet pipe 17, and the water vapor can be quickly condensed by contacting the inner wall of the condensation tank 14, and the condensate drips to the bottom of the inner cavity of the condensation tank 14, and the coolant can be discharged through the condensate discharge pipe 18. The inner cavity of the condensation tank 14 can be depressurized through the pressure relief pipe 19 to avoid excessive pressure in the condensation tank 14, which can improve the protection of the condensation tank 14. In the process of water evaporation, the No. 2 control valve 23 is closed and the No. 1 control valve 22 is opened. The material will flow into the sugar content measuring tube 21 under the action of gravity. The No. 1 control valve 22 is closed and the No. 2 control valve 23 is opened, and the material in the sugar content measuring tube 21 can be discharged, thereby realizing a rapid sugar content test of the material, and realizing sugar content measurement without stopping the machine, which can improve the water evaporation efficiency of the material.
[0038] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims or their equivalents.
Claims
1. A high-efficiency water evaporation tank, comprising a tank body (1), a feed pipe (2), a drive motor (3), a stirring paddle (4) and a discharge pipe (5), characterized in that: The feed pipe (2) is conductively connected to the top of the side wall of the tank body (1), the discharge pipe (5) is conductively connected to the bottom surface of the tank body (1), the drive motor (3) is installed on the top surface of the tank body (1), and the power output end of the drive motor (3) is transmission-connected to the stirring paddle (4); The bottom of the outer wall of the tank body (1) is provided with a heat insulation cover (6), the inner cavity of the heat insulation cover (6) is provided with an external heating pipe (7), and the bottom of the inner cavity of the tank body (1) is provided with an internal heating coil (8); A condensation tank (14) is provided on one side of the tank body (1), and the top of the condensation tank (14) is conductively connected to the top of the tank body (1) through a pipeline; The bottom of the tank body (1) is connected to a sugar content measuring tube (21), a first control valve (22) is provided at the top of the sugar content measuring tube (21), and a second control valve (23) is provided at the bottom of the sugar content measuring tube (21).
2. The high-efficiency water evaporation tank according to claim 1, characterized in that: The side wall of the heat insulation cover (6) is conductively connected to an external heating air intake pipe (9) and an internal heating air intake pipe (10), the external heating air intake pipe (9) is located above the internal heating air intake pipe (10), and the liquid inlet ends of the external heating air intake pipe (9) and the internal heating air intake pipe (10) are connected to a three-way pipe (11).
3. The high-efficiency water evaporation tank according to claim 2, characterized in that: The water outlet end of the external heating air inlet pipe (9) is connected to the external heating pipe (7), and the water outlet end of the internal heating air inlet pipe (10) is connected to the internal heating coil (8).
4. The high-efficiency water evaporation tank according to claim 3, characterized in that: The bottom of the outer wall of the heat insulation cover (6) is conductively connected to an external heating exhaust pipe (12), and the external heating exhaust pipe (12) is connected to the external heating pipe (7). The bottom surface of the tank body (1) is conductively connected to an internal heating exhaust pipe (13), and the internal heating exhaust pipe (13) is connected to the internal heating coil (8).
5. The high-efficiency water evaporation tank according to claim 1, characterized in that: A water storage chamber (15) is provided in the inner wall of the condensation tank (14), and a water injection pipe (16) and a water outlet pipe (17) are provided on the outer wall of the condensation tank (14). The water injection pipe (16) and the water outlet pipe (17) are conductively connected to the water storage chamber (15).
6. The high-efficiency water evaporation tank according to claim 5, characterized in that: The middle of the condensation tank (14) is connected to a vacuum pump (20) through a pipeline, the bottom of the condensation tank (14) is connected to a condensate discharge pipe (18), and the bottom of the side wall of the condensation tank (14) is connected to a pressure relief pipe (19).
7. The high-efficiency water evaporation tank according to claim 1, characterized in that: The surface of the tank body (1) is conductively connected to an inspection manhole (24), the surface of the inspection manhole (24) is rotatably connected to a cover plate (25), the surface of the cover plate (25) is embedded with a sight glass (26), and one side of the inspection manhole (24) is threadedly connected to a negative pressure gauge.