Slag-water separation device and shield tunneling machine using same

Abstract

The utility model discloses a slag-water separating device and a shield tunneling machine using the same, which comprise a shield tunneling machine and a separating assembly, and are characterized in that the separating assembly is arranged in the shield tunneling machine and comprises support frames, a separating box, a first filter screen plate, a second filter screen plate, a driving motor and a cam, the separating box is fixedly arranged between the support frames, and the first filter screen plate and the second filter screen plate are arranged on the support frames. Extension plates are fixedly mounted at the two ends of the first filter screen plate and the two ends of the second filter screen plate correspondingly, two mounting grooves are formed in the two sides of the inner wall of the separation box correspondingly, the four extension plates are correspondingly arranged in the four mounting grooves correspondingly, and a plurality of springs are fixedly mounted on the two sides of each extension plate correspondingly. According to the utility model, through the arranged separation assembly, the muck can be subjected to multi-stage screening, and large rock debris, small rock debris and muddy water in the muck can be subjected to slag material separation, so that the problems that the existing shield tunneling machine cannot distinguish the large and small rock debris for targeted transportation, the rock debris fragments are easily accumulated in a pipeline to cause blockage, and the construction efficiency is high are effectively solved. And the construction is influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of slag-water separation of shield machines, in particular to a slag-water separation device and a shield machine using the device. Background Art

[0002] Shield machine construction is an important construction method in tunnel engineering. Shield machines construct (lay) the tunnel's "shield" (referring to supporting segments) while excavating. This differs from open-type construction methods. In current construction, after the shield machine removes rock debris, it needs to discharge the debris to make room for operations. Existing shield machines mostly use high-speed, high-pressure water circulation to discharge the debris.

[0003] However, this method places very high demands on the size and quality of the rock debris within the slag. It is unable to distinguish between large and small rock debris for targeted transportation, which results in the accumulation of rock debris in the pipeline, causing blockage and inconvenience in construction. Therefore, it is urgent to design a slag-water separation device and a shield machine using this device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a slag-water separation device and a shield machine using the device, so as to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] A slag-water separation device and a shield machine using the device include a shield machine and a separation assembly, characterized in that the separation assembly is arranged in the shield machine, the separation assembly includes a support frame, a separation box, a first filter plate, a second filter plate, a drive motor and a cam, the separation box is fixedly installed between the support frames, and extension plates are fixedly installed at both ends of the first filter plate and the second filter plate. Two mounting grooves are provided on both sides of the inner wall of the separation box, and four extension plates are respectively arranged in the four mounting grooves. Multiple springs are fixedly installed on both sides of the extension plates, and one end of the multiple springs is fixedly installed with a support plate, and the support plate is in contact with the inner wall of the mounting groove. The drive motor is fixedly installed on one side of the separation box, and the cam is rotatably installed on one side of the inner wall of the separation box. The cam is fixedly connected to the output end of the drive motor, and the cam is located between the first filter plate and the second filter plate. A sewage collection chamber is provided at the bottom of the inner wall of the separation box, and a box door is rotatably installed on one side of the separation box, and the box door corresponds to the first filter plate and the second filter plate.

[0007] The first filter plate is located above the second filter plate, the filter hole diameter of the first filter plate is larger than the filter hole diameter of the second filter plate, and the second filter plate is located above the sewage collection chamber.

[0008] A sliding groove is provided at the bottom of the inner wall of the installation groove, and a plug post is elastically installed in the sliding groove. A slot is provided on one side of the support plate adjacent to the sliding groove, and the plug post corresponds to the slot.

[0009] A first discharge port and a second discharge port are respectively provided on one side of the separation box, and the first discharge port and the second discharge port correspond to the first filter plate and the second filter plate respectively. A feed port is provided on the upper side of the separation box, and a mud water pump is provided on one side of the separation box. The output end of the mud water pump is fixedly connected to the sewage collection chamber, and a delivery pipe is fixedly installed on the output end of the mud water pump.

[0010] A first belt conveyor and a second belt conveyor are arranged between the support frames. The first belt conveyor and the second belt conveyor are respectively located at the lower sides of the first discharge port and the second discharge port. The length of the first belt conveyor is longer than that of the second belt conveyor.

[0011] The shield machine includes a shield body, a shield machine head, a soil bin and a screw conveyor. The shield machine head is arranged on one side of the shield body. The soil bin and the screw conveyor are both arranged in the shield body. The screw conveyor is connected to the soil bin.

[0012] The support frame is arranged in the shield body, and a conveyor discharge port is provided on one side of the screw conveyor, and the conveyor discharge port is fixedly connected to the feed port.

[0013] In the above technical solution, the slag-water separation device and the shield machine using the device provided by the utility model have the following beneficial effects:

[0014] (1) Through the separation components set up, the slag can be screened at multiple levels, and the larger rock chips, smaller rock chips and mud water in the slag can be separated into slag materials, thereby effectively solving the problem that the existing shield machine cannot distinguish between large and small rock chips for targeted transportation, which easily leads to the accumulation of rock chips in the pipeline, causing blockage and affecting construction.

[0015] (2) By setting up the first filter plate, the second filter plate and the sewage collection chamber, the slag can be screened in multiple stages, so that larger rock chips are screened by the first filter plate, smaller rock chips are screened by the second filter plate, and mud water enters the sewage collection chamber, thereby fully screening the slag.

[0016] (3) By setting a driving motor and a cam, the driving motor can drive the cam to rotate. When the cam rotates, it squeezes the first filter plate and the second filter plate, causing the first filter plate and the second filter plate to vibrate, thereby improving the screening efficiency of the slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 The present invention provides a schematic diagram of the shield body structure of the slag-water separation device and a shield machine embodiment using the device.

[0019] Figure 2 The present invention provides a schematic diagram of the shield cross-section structure of the slag-water separation device and the shield machine embodiment using the device.

[0020] Figure 3 The present invention is a schematic diagram of the cross-sectional structure of the separation assembly of the slag-water separation device and the shield machine embodiment using the device.

[0021] Figure 4 This is a schematic diagram of the installation structure of the first filter plate and the second filter plate provided in an embodiment of the slag-water separation device of the utility model and a shield machine using the device.

[0022] Figure 5 For this utility model Figure 4 Schematic diagram of the mechanism at point A in the middle.

[0023] 1. Shield body; 3. Shield machine head; 5. Soil bin; 6. Screw conveyor; 7. Separation assembly; 8. Conveyor discharge port; 9. Support frame; 10. Separation box; 11. Feed port; 12. Box door; 13. First belt conveyor; 14. Second belt conveyor; 15. First filter plate; 16. Second filter plate; 17. Sewage collection chamber; 18. Mud and water pump; 19. Conveying pipe; 20. Driving motor; 21. Cam; 22. First discharge port; 23. Second discharge port; 24. Mounting slot; 25. Extension plate; 26. Spring; 27. Support plate; 28. Slide; 29. ​​Column. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-5As shown, the slag-water separation device provided by the embodiment of the present invention and the shield machine using the device include a shield machine and a separation component 7, which is characterized in that the separation component 7 is arranged in the shield machine, the separation component 7 includes a support frame 9, a separation box 10, a first filter plate 15, a second filter plate 16, a drive motor 20 and a cam 21, the separation box 10 is fixedly installed between the support frames 9, and the first filter plate 15 and the second filter plate 16 are fixedly installed with extension plates 25 at both ends. Two mounting grooves 24 are provided on both sides of the inner wall of the separation box 10, and the four extension plates 25 are respectively arranged in the four mounting grooves 24. A plurality of springs 26 are fixedly installed on both sides of the extension plate 25, and a support plate 27 is fixedly installed at one end of the plurality of springs 26. The support plate 27 is fitted with the inner wall of the mounting groove 24, the drive motor 20 is fixedly installed on one side of the separation box 10, and the cam 21 is rotatably installed on one side of the inner wall of the separation box 10. The cam 21 is fixedly connected to the output end of the drive motor 20, and the cam 21 is located between the first filter plate 15 and the second filter plate 16. A sewage collecting chamber 17 is provided at the bottom of the wall, and a box door 12 is rotatably installed on one side of the separation box 10. The box door 12 corresponds to the first filter plate 15 and the second filter plate 16. The first filter plate 15 is located on the upper side of the second filter plate 16. The filter hole diameter of the first filter plate 15 is larger than the filter hole diameter of the second filter plate 16. The second filter plate 16 is located on the upper side of the sewage collecting chamber 17. A first discharge port 22 and a second discharge port 23 are respectively opened on one side of the separation box 10. The first discharge port 22 and the second discharge port 23 are respectively connected to the first filter plate 15 corresponds to the second filter plate 16, a feed port 11 is opened on the upper side of the separation box 10, a mud and water pump 18 is provided on one side of the separation box 10, the output end of the mud and water pump 18 is fixedly connected to the sewage collecting chamber 17, and a conveying pipe 19 is fixedly installed on the output end of the mud and water pump 18. A first belt conveyor 13 and a second belt conveyor 14 are provided between the support frames 9. The first belt conveyor 13 and the second belt conveyor 14 are respectively located at the lower sides of the first discharge port 22 and the second discharge port 23. The length of the first belt conveyor 13 is longer than the length of the second belt conveyor 14.

[0026] Specifically, in this embodiment, through the provided separation assembly 7, when the slag is sent into the separation box 10, it will first fall on the upper side of the first filter plate 15 for screening, and then the driving motor 20 is started to drive the cam 21 to rotate. When the cam 21 rotates, it will squeeze the first filter plate 15 and the second filter plate 16. The first filter plate 15 and the second filter plate 16 are moved by the squeezing force and will be squeezed toward the corresponding spring 26 through the extension plate 25, causing the spring 26 to deform. When the cam 21 stops squeezing the first filter plate 15 and the second filter plate 16, the spring 26 drives the first filter plate 15 and the second filter plate 16 to rebound through the extension plate 25 through its own elastic force, causing the first filter plate 15 and the second filter plate 16 to vibrate, and then the first filter plate 15 and the vibration accelerate the screening of the slag. The larger rock chips in the slag will remain on the first filter plate 15, while the smaller rock chips will remain on the second filter plate 16, and the muddy water will fall into the sewage collection chamber 17. Then, the larger rock chips and the smaller rock chips will slide toward the first discharge port 22 through the inclined setting and vibration of the first filter plate 15 and the second filter plate 16, and then slide onto the first belt conveyor 13 and the second belt conveyor 14 to be sent out of the shield machine. At the same time, by starting the muddy water pump 18, the sewage in the sewage collection chamber 17 can be discharged into the tunnel through the conveying pipe 19. At the same time, an air blowing stirring unit and / or a mechanical stirring unit can be set in the sewage collection chamber 17 to place the mud and sand in the muddy water to settle at the bottom of the sewage collection chamber 17, so that the slag can be fully screened, effectively avoiding the accumulation of rock chips and fragments in the pipeline to cause blockage, affecting construction.

[0027] A sliding groove 28 is provided at the bottom of the inner wall of the installation groove 24 , and a plug post 29 is elastically installed in the sliding groove 28 . A slot is provided on one side of the support plate 27 adjacent to the sliding groove 28 , and the plug post 29 corresponds to the slot.

[0028] In another embodiment provided by the present invention, by providing the plug-in post 29 and the slot, when the first filter plate 15 and the second filter plate 16 need to be replaced, the first filter plate 15 and the second filter plate 16 can be removed by pulling the plug-in post 29 to release the fixed limit of the slot, thereby making it easier for the staff to replace the first filter plate 15 and the second filter plate 16.

[0029] The shield machine includes a shield body 1, a shield machine head 3, a soil bin 5 and a screw conveyor 6. The shield machine head 3 is arranged on one side of the shield body 1. The soil bin 5 and the screw conveyor 6 are both arranged in the shield body 1. The screw conveyor 6 is connected to the soil bin 5. The support frame 9 is arranged in the shield body 1. A conveyor discharge port 8 is provided on one side of the screw conveyor 6, and the conveyor discharge port 8 is fixedly connected to the feed port 11.

[0030] In another embodiment provided by the present invention, a screw conveyor 6 is provided, which can be started to transport the debris in the soil bin 5 and transport the debris to the separation box 10 through the discharge port 8, thereby improving the practicality of the device when used.

[0031] Working principle: After the shield machine has peeled off the rock fragments and needs to discharge the debris, the debris is transported to the separation component 7 through the screw conveyor 6. The separation component 7 performs multi-stage screening on the debris, and separates the larger rock fragments, smaller rock fragments, and mud water in the debris. The debris is then discharged using different methods, effectively avoiding the accumulation of rock fragments in the pipeline to cause blockage and affect construction.

[0032] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A slag-water separation device and a shield machine using the device, comprising a shield machine and a separation component (7), characterized in that: The separation assembly (7) is arranged in the shield machine, and the separation assembly (7) includes a support frame (9), a separation box (10), a first filter plate (15), a second filter plate (16), a drive motor (20) and a cam (21). The separation box (10) is fixedly installed between the support frames (9), and extension plates (25) are fixedly installed at both ends of the first filter plate (15) and the second filter plate (16). Two mounting grooves (24) are provided on both sides of the inner wall of the separation box (10), and four extension plates (25) are respectively arranged in the four mounting grooves (24). A plurality of springs (26) are fixedly installed on both sides of the extension plate (25). The plurality of springs (26) are fixedly installed on both sides of the extension plate (25). A support plate (27) is fixedly installed at the end, and the support plate (27) is in contact with the inner wall of the installation groove (24). The drive motor (20) is fixedly installed on one side of the separation box (10). The cam (21) is rotatably installed on one side of the inner wall of the separation box (10). The cam (21) is fixedly connected to the output end of the drive motor (20). The cam (21) is located between the first filter plate (15) and the second filter plate (16). A sewage collection chamber (17) is provided at the bottom of the inner wall of the separation box (10). A box door (12) is rotatably installed on one side of the separation box (10), and the box door (12) corresponds to the first filter plate (15) and the second filter plate (16).

2. The slag-water separation device and the shield machine using the same according to claim 1 are characterized in that: The first filter plate (15) is located on the upper side of the second filter plate (16); the filter hole diameter of the first filter plate (15) is larger than the filter hole diameter of the second filter plate (16); and the second filter plate (16) is located on the upper side of the sewage collection chamber (17).

3. The slag-water separation device and the shield machine using the same according to claim 1 are characterized in that: A sliding groove (28) is provided at the bottom of the inner wall of the installation groove (24), and a plug post (29) is elastically installed in the sliding groove (28). A slot is provided on one side of the support plate (27) adjacent to the sliding groove (28), and the plug post (29) corresponds to the slot.

4. The slag-water separation device and the shield machine using the same according to claim 1 are characterized in that: A first discharge port (22) and a second discharge port (23) are respectively provided on one side of the separation box (10), and the first discharge port (22) and the second discharge port (23) correspond to the first filter plate (15) and the second filter plate (16), respectively. A feed port (11) is provided on the upper side of the separation box (10). A muddy water pump (18) is provided on one side of the separation box (10), and an output end of the muddy water pump (18) is fixedly connected to the sewage collection chamber (17). A delivery pipe (19) is fixedly installed on the output end of the muddy water pump (18).

5. The slag-water separation device and the shield machine using the same according to claim 4, characterized in that: A first belt conveyor (13) and a second belt conveyor (14) are arranged between the support frames (9); the first belt conveyor (13) and the second belt conveyor (14) are respectively located at the lower sides of the first discharge port (22) and the second discharge port (23); the length of the first belt conveyor (13) is longer than the length of the second belt conveyor (14).

6. The slag-water separation device and the shield machine using the same according to claim 5, characterized in that: The shield machine comprises a shield body (1), a shield machine head (3), a soil bin (5) and a screw conveyor (6); the shield machine head (3) is arranged on one side of the shield body (1); the soil bin (5) and the screw conveyor (6) are both arranged in the shield body (1); and the screw conveyor (6) is connected to the soil bin (5).

7. The slag-water separation device and the shield machine using the same according to claim 6, characterized in that: The support frame (9) is arranged in the shield body (1), and a conveyor discharge port (8) is provided on one side of the screw conveyor (6), and the conveyor discharge port (8) is fixedly connected to the feed port (11).

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