Ultrafiltration membrane broken filament detection equipment

By designing ultrafiltration membrane wire break detection equipment, and using air leakage detectors and markers to automatically detect the leaking position of ultrafiltration membrane, the problem of deterioration of effluent water quality caused by ultrafiltration membrane wire break is solved, and efficient automatic detection is achieved.

CN223263664UActive Publication Date: 2025-08-26WUHAN AISIPU TECH CO LTD
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Patent Information

Application Number
CN202422453734.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-26
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the prior art, the wire breaks during use of ultrafiltration membranes, resulting in deterioration of the effluent water quality, lack of automatic detection equipment, and manual detection is time-consuming and labor-intensive.

Method used

An ultrafiltration membrane wire break detection device is designed, including fixed components, detection components and rotating motors. The air leakage detector and marker are used to automatically detect the air leakage position of the ultrafiltration membrane, and the air leakage position is marked by helium detection and inkjet marking handles.

Benefits of technology

The ultrafiltration membrane wire break detection is automated, reducing the time and labor of manual detection and improving the detection efficiency.

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Abstract

An ultrafiltration membrane broken filament detection device comprises a device body, the device body comprises a fixing assembly and a detection assembly, the fixing assembly and the detection assembly are connected through a fixing frame, the fixing assembly comprises a fixing cover and an air inlet assembly, the air inlet assembly comprises an annular ring and an air pump, and a rotating motor is arranged at the joint of the fixing cover and the annular ring and the fixing frame; the detection assembly comprises an air leakage detector and a marker, and a sliding rail, a linear motor and a microcontroller are arranged on the side edge of the fixing frame. During use, the fixed cover is fixed to a water outlet of an ultrafiltration membrane, the annular ring is fixed to the water inlet end of the ultrafiltration membrane, the output end of the air pump is connected with the water inlet of the ultrafiltration membrane and blows air into the ultrafiltration membrane, the switch is turned on, the rotating motor drives the ultrafiltration membrane to rotate, and the air leakage detector performs air leakage detection on the surface of the ultrafiltration membrane in the rotation process of the ultrafiltration membrane. Meanwhile, the linear motor drives the marker to move up and down on the sliding rail, and if the air leakage detector detects the air leakage condition, the marker marks the air leakage position.
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Description

Technical Field

[0001] The utility model belongs to the field of ultrafiltration membrane broken wire detection, in particular to an ultrafiltration membrane broken wire detection device. Background Art

[0002] Ultrafiltration membrane is a polymer semipermeable membrane used in the ultrafiltration process to separate polymer colloids or suspended particles of a certain size from the solution. Its working principle is to use micropores and microscopic channels to separate suspended matter, organic matter, heavy metal ions and other impurities in water by physical interception, while retaining minerals and trace elements that are beneficial to the human body. Ultrafiltration membrane technology is widely used in the field of water treatment. It has the advantages of efficiently removing suspended matter and macromolecular substances, retaining beneficial minerals, and providing physical interception filtration. Therefore, ultrafiltration membranes are widely used in China. However, there are some difficult-to-solve problems in the use of ultrafiltration membranes: ultrafiltration membranes may break after a period of use, thereby deteriorating the water quality of the effluent and increasing the turbidity. Therefore, manual detection of ultrafiltration membrane breakage is usually performed. However, manual detection of ultrafiltration membrane breakage is time-consuming and labor-intensive, so there is a lack of equipment that automatically detects ultrafiltration membrane breakage. Utility Model Content

[0003] In view of the above, the present invention provides an ultrafiltration membrane broken wire detection device to solve the problems raised in the above background technology.

[0004] The technical solution adopted by the present invention to solve its technical problems is: an ultrafiltration membrane broken wire detection device, including a device body, the device body including a fixing component and a detection component, the fixing component and the detection component are connected by a fixing frame, the fixing frame is in a "C" shape as a whole, the fixing components are respectively located at both ends of the fixing frame, and include a fixing cover for fixing the ultrafiltration membrane outlet, an air intake component for blowing air to the ultrafiltration membrane inlet, the air intake component includes an annular ring fixed to the ultrafiltration membrane inlet end, an air inflating the ultrafiltration membrane inlet The pump, the fixed cover and the annular ring are connected to the fixed frame with a rotating motor that drives the ultrafiltration membrane to rotate; the detection component is located on the fixed frame, which includes a leakage detector that can detect leakage on the side of the ultrafiltration membrane, a marker for marking the leakage position, and the side of the fixed frame is provided with a slide rail for the marker to slide up and down, a linear motor that drives the marker to slide on the slide rail, and a microcontroller. The leakage detector is connected to the input end of the microcontroller, the signal control end of the linear motor is connected to the output end of the microcontroller, and the output end of the linear motor is connected to the input end of the marker.

[0005] Furthermore, a locking device is provided on the fixed cover and the annular ring, and the locking device includes an axial locking mechanism and an annular locking mechanism. The ultrafiltration membrane is fixed to the fixed cover and the annular ring through the locking device to prevent the ultrafiltration membrane from falling off.

[0006] Furthermore, the gas leakage detector includes a helium detector, and the leaked gas is detected by a detector such as a helium detector.

[0007] Furthermore, the marker includes an inkjet marker, and marking is performed by an inkjet marker, etc.

[0008] Furthermore, a sealing ring is provided in the fixed cover to seal the water outlet of the ultrafiltration membrane, and the sealing is performed by the sealing ring to prevent air leakage during the detection process.

[0009] Furthermore, a switch is provided on the fixing frame, a microcontroller is placed inside the switch, an output end of the switch is connected to an input end of the microcontroller, and the microcontroller is also electrically connected to the rotating motor, and the fixing component and the detection component are operated by the switch.

[0010] Furthermore, the switch is provided with a power line connected to an external power source, the output end of the power line is connected to the input end of the microcontroller, and electric energy is provided to the device body through the power line.

[0011] The beneficial effects of the present invention are as follows: it is only necessary to install the ultrafiltration membrane on the device body, fix the fixed cover to the water outlet, fix the annular ring to the water inlet, then use the air pump to blow air into the water inlet, turn on the switch to rotate the ultrafiltration membrane, and when the leak detector finds a leak, the marker will mark it, thereby automatically detecting the breakage of the ultrafiltration membrane, which saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model.

[0013] Figure 2 It is a schematic diagram of the structure of the utility model when it is folded up.

[0014] exist Figure 1-Figure 2 1. Device body; 101. Fixing frame; 2. Fixing assembly; 201. Fixing cover; 202. Ring; 203. Air pump; 204. Rotating motor; 205. Locking device; 3. Detection assembly; 301. Leakage detector; 302. Marker; 303. Slide rail; 304. Linear motor; 305. Switch; 306. Microcontroller; 307. Power cord. DETAILED DESCRIPTION

[0015] The present invention will be further described below with reference to the accompanying drawings and some embodiments.

[0016] exist Figure 1-Figure 2In the invention, an ultrafiltration membrane broken wire detection device includes a device body 1, the device body 1 includes a fixing component 2, a detection component 3, the fixing component 2 and the detection component 3 are connected by a fixing frame 101, the fixing frame 101 is in a "C" shape as a whole, the fixing components 2 are respectively located at both ends of the fixing frame 101, and include a fixing cover 201 for fixing the water outlet of the ultrafiltration membrane, an air intake component for blowing air to the water inlet of the ultrafiltration membrane, the air intake component includes an annular ring 202 fixed to the water inlet end of the ultrafiltration membrane, and an air pump 203 for inflating the water inlet of the ultrafiltration membrane. The air pump 203 delivers harmless gas, such as helium, to the water inlet of the ultrafiltration membrane. The air pump 203 is a common micro air pump device, such as AC1008045A100 model, GMPF-1 / 2 / 3 model micro air pump device, etc. The fixed cover 201 is fixed to the water outlet of the ultrafiltration membrane, the annular ring 202 is fixed to the water inlet of the ultrafiltration membrane, the air pump 203 passes through the annular ring 202 and is connected and fixed to the water inlet of the ultrafiltration membrane, and air is blown into the ultrafiltration membrane through the air pump 203. The connection between the fixed cover 201 and the annular ring 202 and the fixed frame 101 is provided with The rotating motor 204 drives the ultrafiltration membrane to rotate, and the rotating motor 204 drives the ultrafiltration membrane to rotate, which makes it easier to detect the leakage position of the ultrafiltration membrane; the detection component 3 is located on the fixed frame 101, which includes a leakage detector 301 that can detect the leakage of the side of the ultrafiltration membrane, a marker 302 for marking the leakage position, the leakage detector 301 is fixed on the fixed frame 101, and the side of the fixed frame 101 is provided with a slide rail 303 for the marker 302 to slide up and down, a linear motor 304 that drives the marker 302 to slide on the slide rail 303, and a microcontroller 30 6. The air leakage detector 301 is arranged parallel to the slide rail 303. During the rotation of the ultrafiltration membrane, the air leakage detector 301 detects air leakage on the surface of the ultrafiltration membrane. At the same time, the linear motor 304 drives the marker 302 to move up and down on the slide rail 303. If the air leakage detector 301 detects an air leakage, the marker 302 marks the leakage position. The air leakage detector 301 is connected to the input end of the microcontroller 306, the signal control end of the linear motor 304 is connected to the output end of the microcontroller 306, and the output end of the linear motor 304 is connected to the input end of the marker 302.

[0017] In this embodiment, a locking device 205 is provided on the fixed cover 201 and the annular ring 202. The locking device 205 includes an axial locking mechanism and an annular locking mechanism. The ultrafiltration membrane is fixed to the fixed cover 201 and the annular ring 202 by the axial locking mechanism, the annular locking mechanism and other locking devices 205 to prevent the ultrafiltration membrane from falling off.

[0018] In this embodiment, the gas leakage detector 301 includes a helium detector, and the leaked gas is detected by a detector such as a helium detector. The gas type detected by the gas leakage detector must be consistent with the gas blown into the air pump. The gas leakage detector 301 is a common gas leakage detection device, such as the LUYOR-9100 leak detector, LD450 leak detector, etc.

[0019] In this embodiment, the marker 302 includes an inkjet marker. The type of marker 302 is not limited, as long as it can mark the ultrafiltration membrane in a non-contact manner without damaging the ultrafiltration membrane. For example, it can be marked by an inkjet marker, etc. The inkjet marker performs non-contact inkjet on the ultrafiltration membrane to achieve the marking effect without damaging the ultrafiltration membrane. The marker 302 is a common marking module, such as the DM1 series inkjet marker.

[0020] In this embodiment, a sealing ring is provided in the fixed cover 201 to seal the water outlet of the ultrafiltration membrane. When the fixed cover 201 is locked by the locking device 205, the sealing ring is further sealed to prevent the air pump 203 from leaking from the ultrafiltration membrane output port during the blowing process.

[0021] In this embodiment, a switch 305 is provided on the fixing frame 101, and the microcontroller 306 is placed inside the switch 305. The output end of the switch 305 is connected to the input end of the microcontroller 306. The microcontroller 306 is also electrically connected to the rotating motor 204. The microcontroller 306 is used to operate the fixing component 2 and the detection component 3 through the switch 305. The switch 305 can be a control panel of models such as ZZ-2020 and iTC602TAT-2. The parameters such as the speed of the rotating motor 204 and the movement speed of the linear motor 304 are adjusted through the control panel.

[0022] In this embodiment, the switch 305 is provided with a power cord 307 connected to an external power source, the output end of the power cord 307 is connected to the input end of the microcontroller 306, and the microcontroller 306 is connected to the rotating motor 204, the leakage detector 301, the marker 302, and the linear motor 304. Therefore, the external power source is connected through the power cord 307 to provide power to the device body 1.

[0023] In this embodiment, the rotating motor 204 is a common rotating motor device, such as a GB / T4831-2016 model, a Y160M-4 model rotating motor, etc.

[0024] In this embodiment, the linear motor 304 is a common motor device, such as a 25BYZ series linear motor.

[0025] In this embodiment, the control circuit of the present invention is a common circuit in the circuit field. The device of the present invention can be connected to an external power supply or a built-in battery through a power cord to provide power to the device. Technicians in the relevant technical field can implement it and will not be elaborated here.

[0026] During the specific implementation of the present invention: during use, an external power supply is connected through the power cord 307, the ultrafiltration membrane to be detected is fixed on the device body 1, the fixing cover 201 is fixed to the water outlet of the ultrafiltration membrane, the annular ring 202 is fixed to the water inlet of the ultrafiltration membrane, and the fixing cover 201 and the annular ring 202 are locked by the locking device 205 to prevent the ultrafiltration membrane from falling off, and then the output end of the air pump 203 is connected to the water inlet of the ultrafiltration membrane through the annular ring 202, and air is blown into the ultrafiltration membrane, the switch 305 is turned on to enable the microcontroller 306 to receive and transmit signals, so that the rotating motor 204 drives the ultrafiltration membrane to rotate, and during the rotation of the ultrafiltration membrane, the air leakage detector 301 performs air leakage detection on the surface of the ultrafiltration membrane, and at the same time, the linear motor 304 drives the marker 302 to move up and down on the slide rail 303, if the air leakage detector 301 detects an air leakage, the marker 302 marks the leak position, thereby completing the entire detection process of the broken wire of the ultrafiltration membrane.

[0027] It is worth noting that, in the description of this utility model, "plurality" means two or more, unless otherwise specifically defined. In this utility model, unless otherwise specified and defined, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, it can mean fixed connection, detachable connection, or integral connection; it can also be mechanical connection. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0028] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and is intended to encompass all variations within the meaning and scope of the claims. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

Claims

1. An ultrafiltration membrane broken wire detection device, comprising a device body, characterized in that: The main body of the device includes a fixing component and a detection component. The fixing component and the detection component are connected by a fixing frame. The fixing frame is in a "C" shape. The fixing components are respectively located at both ends of the fixing frame, and include a fixing cover for fixing the water outlet of the ultrafiltration membrane, an air intake component for blowing air to the water inlet of the ultrafiltration membrane, and the air intake component includes an annular ring fixed to the water inlet end of the ultrafiltration membrane and an air pump for inflating the water inlet of the ultrafiltration membrane. A rotating motor for driving the ultrafiltration membrane to rotate is provided at the connection between the fixing cover and the annular ring and the fixing frame; The detection component is located on a fixed frame, and includes a leakage detector that can detect leakage on the side of the ultrafiltration membrane, a marker that marks the leakage position, and a slide rail for the marker to slide up and down, a linear motor that drives the marker to slide on the slide rail, and a microcontroller. The leakage detector is connected to the input end of the microcontroller, the signal control end of the linear motor is connected to the output end of the microcontroller, and the output end of the linear motor is connected to the input end of the marker.

2. The ultrafiltration membrane broken wire detection device according to claim 1, characterized in that: The fixing cover and the annular ring are provided with a locking device, which includes an axial locking mechanism and an annular locking mechanism.

3. The ultrafiltration membrane broken wire detection device according to claim 1, characterized in that: The gas leak detector comprises a helium gas detector.

4. The ultrafiltration membrane broken wire detection device according to claim 1, characterized in that: The marking device includes an inkjet marking device.

5. The ultrafiltration membrane broken wire detection device according to claim 1, characterized in that: A sealing ring for sealing the water outlet of the ultrafiltration membrane is arranged in the fixed cover.

6. The ultrafiltration membrane broken wire detection device according to claim 1, characterized in that: The fixing frame is provided with a switch, the microcontroller is placed inside the switch, the output end of the switch is connected to the input end of the microcontroller, and the microcontroller is also electrically connected to the rotating motor.

7. The ultrafiltration membrane broken wire detection device according to claim 6, characterized in that: The switch is provided with a power line connected to an external power source, and an output end of the power line is connected to an input end of the microcontroller.