Uniform stirring device for sludge solidification treatment

By designing a stirring assembly with vertically installed motor and gear meshing structures, the problems of high power consumption and sludge accumulation in existing devices are solved, and uniform stirring of sludge and convenient unloading of sludge are achieved.

CN223263745UActive Publication Date: 2025-08-26SHANGHAI JIUDING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422469971.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-26
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing stirring device consumes a lot of electrical energy during the sludge treatment process and the sludge is prone to accumulate and stick to the inner wall of the device, affecting the stirring effect.

Method used

A stirring assembly including a vertically mounted motor, rotary rod, track, rotary wheel and gear meshing structure is designed. The rotary wheel is driven by the motor to rotate, and uniform stirring of the sludge is achieved with the gear meshing, and the auxiliary components are used to assist in the flip of the stirring barrel for unloading.

Benefits of technology

The uniform stirring of the sludge is achieved, which reduces the power consumption, and prevents the sludge from accumulating and sticking to the inner wall of the device, improving the stirring efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a uniform stirring device for sludge solidification treatment. The uniform stirring device comprises a main body assembly, wherein the main body assembly comprises a support frame, a stirring barrel and a case; the stirring barrel is arranged at the top end of the supporting frame, and the case is mounted on one side of the outer wall of the supporting frame; the stirring assembly comprises a mounting ring, a motor, a rotating rod, a crawler belt and a rotating wheel; the mounting ring is fixedly connected to the outside of the stirring barrel, the motor is fixedly connected to the inner side wall of the case, the rotating rod is fixedly connected to one end of the motor, one end of the crawler belt sleeves one end of the rotating rod, and the rotating wheel is rotationally connected to one side of the inner wall of the case. The utility model relates to a sludge stirring device, in particular to a sludge stirring device, and aims to solve the problems that an existing stirring device needs to consume a large amount of electric energy to realize a stirring function when a worker stirs sludge, the electric energy is consumed, and the sludge is easy to accumulate together and adhere to the inner wall of the device in a self-supporting stirring process, so that the sludge stirring effect is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge solidification treatment, in particular to a uniform stirring device for sludge solidification treatment. Background Art

[0002] Sludge treatment is the process of treating, solidifying, dehydrating, stabilizing, drying or incinerating sewage sludge. The original sludge is the primary sedimentation sludge that has not been treated.

[0003] However, it still has the following disadvantages in actual use:

[0004] The existing stirring device consumes a lot of electricity and energy to achieve the stirring function when the staff is stirring the sludge. Not only does it consume electricity and energy, but the sludge is easily accumulated together and sticks to the inner wall of the device during the stirring process, thus affecting the effect of sludge stirring. Utility Model Content

[0005] The purpose of the present utility model is to provide a uniform stirring device for sludge solidification treatment, so as to solve the problem that the existing stirring device proposed in the above background technology consumes a large amount of electrical energy to realize the stirring function during the process of the staff stirring the sludge. Not only does it consume electrical energy, but the sludge is easily accumulated together and sticks to the inner wall of the device during the stirring process, thereby affecting the effect of sludge stirring.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a uniform stirring device for sludge solidification treatment, comprising:

[0008] Main body assembly: The main body assembly includes a support frame, a mixing barrel, and a chassis;

[0009] The mixing barrel is arranged on the top of the support frame, and the chassis is installed on one side of the outer wall of the support frame;

[0010] Stirring assembly: The stirring assembly includes a mounting ring, a motor, a rotating rod, a crawler, and a rotating wheel;

[0011] The mounting ring is fixedly connected to the outside of the mixing barrel, the motor is fixedly connected to the inner wall of the chassis, the rotating rod is fixedly connected to one end of the motor, one end of the crawler is sleeved on one end of the rotating rod, and the rotating wheel is rotatably connected to one side of the inner wall of the chassis.

[0012] Furthermore, the stirring assembly further comprises a knock plate, a semi-bevel gear, a main bevel gear, a rotating gear, and a mounting rod;

[0013] The knock plate is rotatably connected to the top of the chassis, the main bevel gear is fixedly connected to the bottom end of the knock plate, the semi-bevel gear is fixedly connected to one end of the runner, the mounting rod is fixedly connected to the other end of the runner, the rotating gear is fixedly connected to one end of the mounting rod, the rotating gear and the mounting ring are meshed, and the semi-bevel gear and the main bevel gear are meshed.

[0014] Furthermore, the inner side of the crawler is provided with teeth, and the outer side of the rotating rod is provided with tooth grooves.

[0015] Furthermore, a gear block is provided at the bottom end of the mounting ring.

[0016] Furthermore, the main assembly also includes a mounting frame and a stirring blade:

[0017] The mounting frame is rotatably connected to the inner side wall of the supporting frame, and the stirring blade is fixedly connected to the inner side wall of the stirring barrel.

[0018] Further, it also includes auxiliary components;

[0019] The auxiliary components include a hand wheel and a limit plate;

[0020] The limiting plate is fixedly connected to one side of the outer wall of the mounting frame, and the hand wheel is fixedly connected to one end of the limiting plate.

[0021] Furthermore, the auxiliary component further includes a spring clamping rod and a pedal;

[0022] The spring clamping rod is slidably connected to one side of the outer wall of the support frame, and the pedal is fixedly connected to the bottom end of the spring clamping rod.

[0023] Compared with the prior art, the advantages of the present invention are:

[0024] The utility model is provided with a vertically mounted motor, which can drive the wheel to rotate and simultaneously rotate the rotating gear and the main bevel gear, thereby uniformly stirring the sludge and preventing a large amount of sludge from accumulating and adhering to the inner wall of the device.

[0025] Based on the above beneficial effects, an auxiliary component is provided, which can make the spring clamping rod slide down by stepping down the pedal, so that the hand wheel can be turned to drive the mixing barrel to flip horizontally, which can assist the staff to quickly discharge the mixed sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 It is an axonometric view of the present utility model;

[0028] Figure 2 It is a cross-sectional view of the utility model;

[0029] Figure 3 This is a cross-sectional view of the chassis of the present utility model;

[0030] Figure 4 This is a disassembled diagram of the utility model.

[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0032] 11. Support frame; 12. Mounting frame; 13. Mixing barrel; 14. Chassis; 15. Mixing blade;

[0033] 21. Mounting ring; 22. Knock plate; 23. Motor; 24. Rotating rod; 25. Track; 26. Rotating wheel; 27. Half bevel gear; 28. Main bevel gear; 29. ​​Rotating gear; 210. Mounting rod;

[0034] 31. Handwheel; 32. Limit plate; 33. Spring lever; 34. Pedal. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0038] See also Figure 1-4 As shown, this embodiment is a uniform stirring device for sludge solidification treatment, comprising:

[0039] Main assembly: The main assembly includes a support frame 11, a mixing barrel 13, and a chassis 14;

[0040] The mixing barrel 13 is arranged on the top of the support frame 11, and the chassis 14 is installed on one side of the outer wall of the support frame 11;

[0041] The main assembly also includes a mounting frame 12 and a stirring blade 15:

[0042] The mounting frame 12 is rotatably connected to the inner side wall of the support frame 11, and the stirring blade 15 is fixedly connected to the inner side wall of the stirring barrel 13;

[0043] The above parts are all existing technologies;

[0044] Stirring assembly: The stirring assembly includes a mounting ring 21, a motor 23, a rotating rod 24, a crawler 25, and a rotating wheel 26;

[0045] The mounting ring 21 is fixedly connected to the outside of the mixing barrel 13, the motor 23 is fixedly connected to the inner wall of the chassis 14, the rotating rod 24 is fixedly connected to one end of the motor 23, one end of the crawler 25 is sleeved on one end of the rotating rod 24, and the rotating wheel 26 is rotatably connected to one side of the inner wall of the chassis 14;

[0046] The stirring assembly also includes a knock plate 22, a semi-bevel gear 27, a main bevel gear 28, a rotating gear 29, and a mounting rod 210;

[0047] The knock plate 22 is rotatably connected to the top of the chassis 14, the main bevel gear 28 is fixedly connected to the bottom end of the knock plate 22, the half bevel gear 27 is fixedly connected to one end of the rotating wheel 26, the mounting rod 210 is fixedly connected to the other end of the rotating wheel 26, and the rotating gear 29 is fixedly connected to one end of the mounting rod 210. The rotating gear 29 and the mounting ring 21 are meshedly connected, and the half bevel gear 27 and the main bevel gear 28 are meshedly connected.

[0048] The output shaft of the motor 23 is fixedly connected to the rotating rod 24 through a coupling. The rotating rod 24 and the rotating wheel 26 are arranged on the same central axis. The two ends of the crawler 25 are respectively sleeved on the outside of the rotating rod 24 and the rotating wheel 26. The mounting rod 210 extends to the outside through the chassis 14;

[0049] The outer parts of the rotating rod 24 and the rotating wheel 26 are sleeved with crawler belts 25, so that the semi-bevel gear 27 and the main bevel gear 28 are meshed and matched. When the knocking plate 22 is repeatedly turned over, the rotating gear 29 and the mounting ring 21 are driven to mesh and match, so that the mixing barrel 13 rotates and stirs;

[0050] Working principle: When stirring the sludge;

[0051] First, the motor 23 is started to work and drives the rotating rod 24 to rotate, so that the rotating rod 24 rotates and drives the crawler 25 to rotate, thereby rotating the wheel 26 with the crawler 25 externally sleeved thereon.

[0052] Next, the mounting rod 210 and the half-bevel gear 27 connected to both ends of the crawler 25 rotate simultaneously, causing the rotating gear 29 installed at one end of the mounting rod 210 to rotate and engage with the mounting ring 21, so that the mixing barrel 13 with the mounting ring 21 fixedly connected to the outside rotates, thereby uniformly stirring the sludge. At the same time, the rotation of the half-bevel gear 27 drives the main bevel gear 28 to engage and rotate, so that the knocking plate 22 can swing repeatedly to knock the outside of the mixing barrel 13.

[0053] This step can evenly stir the sludge while preventing a large amount of sludge from accumulating and sticking to the inner wall of the device.

[0054] See also Figure 1-4 As shown, this embodiment is based on the above embodiment 1 and also includes auxiliary components;

[0055] The auxiliary components include a hand wheel 31 and a limit plate 32;

[0056] The limiting plate 32 is fixedly connected to one side of the outer wall of the mounting frame 12 , and the hand wheel 31 is fixedly connected to one end of the limiting plate 32 .

[0057] The auxiliary assembly also includes a spring clamping rod 33 and a pedal 34;

[0058] The spring clamping rod 33 is slidably connected to one side of the outer wall of the support frame 11, and the pedal 34 is fixedly connected to the bottom end of the spring clamping rod 33;

[0059] The outer surface of the limit plate 32 is evenly provided with card slots, which are used to provide a space for the spring card rod 33 to engage;

[0060] Through the auxiliary cooperation between the limit plate 32 and the spring clamping rod 33, the limit formed between the limit plate 32 and the spring clamping rod 33 can be released by sliding the spring clamping rod 33, so that the mounting frame 12 can be turned over and unloaded;

[0061] Working principle: When unloading the stirred sludge;

[0062] First, by stepping down on the pedal 34, the spring clamping rod 33 can be made to slide down along the guide track of the support frame 11, so that the top end of the spring clamping rod 33 and the limit position of the limit plate 32 are released;

[0063] Then, the hand wheel 31 can be turned to drive the limit plate 32 to rotate. The limit plate 32 is fixedly connected to one side of the mounting frame 12, so that the mounting frame 12 can be turned over as the hand wheel 31 is turned, so that the feed port of the mixing barrel 13 is turned downward for unloading.

[0064] This step can assist the staff in quickly discharging the stirred sludge.

[0065] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0066] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A uniform stirring device for sludge solidification treatment, characterized in that: include: Main body assembly: The main body assembly includes a support frame (11), a mixing barrel (13), and a chassis (14); The mixing barrel (13) is arranged at the top of the support frame (11), and the chassis (14) is installed on one side of the outer wall of the support frame (11); Stirring assembly: The stirring assembly includes a mounting ring (21), a motor (23), a rotating rod (24), a crawler (25), and a rotating wheel (26); The mounting ring (21) is fixedly connected to the outside of the mixing barrel (13), the motor (23) is fixedly connected to the inner wall of the chassis (14), the rotating rod (24) is fixedly connected to one end of the motor (23), one end of the crawler (25) is sleeved on one end of the rotating rod (24), and the rotating wheel (26) is rotatably connected to one side of the inner wall of the chassis (14).

2. A uniform stirring device for sludge solidification treatment according to claim 1, characterized in that: The stirring assembly further includes a knocking plate (22), a semi-bevel gear (27), a main bevel gear (28), a rotating gear (29), and a mounting rod (210); The knock plate (22) is rotatably connected to the top end of the chassis (14), the main bevel gear (28) is fixedly connected to the bottom end of the knock plate (22), the semi-bevel gear (27) is fixedly connected to one end of the rotating wheel (26), the mounting rod (210) is fixedly connected to the other end of the rotating wheel (26), the rotating gear (29) is fixedly connected to one end of the mounting rod (210), the rotating gear (29) and the mounting ring (21) are meshedly connected, and the semi-bevel gear (27) and the main bevel gear (28) are meshedly connected.

3. A uniform stirring device for sludge solidification treatment according to claim 2, characterized in that: The inner side of the crawler belt (25) is provided with tooth patterns, and the outer side of the rotating rod (24) is provided with tooth grooves.

4. A uniform stirring device for sludge solidification treatment according to claim 2, characterized in that: The bottom end of the mounting ring (21) is provided with a tooth block.

5. A uniform stirring device for sludge solidification treatment according to claim 1, characterized in that: The main body assembly further includes a mounting frame (12) and a stirring blade (15): The mounting frame (12) is rotatably connected to the inner side wall of the support frame (11), and the stirring blade (15) is fixedly connected to the inner side wall of the stirring barrel (13).

6. A uniform stirring device for sludge solidification treatment according to claim 1, characterized in that: Also included are auxiliary components; The auxiliary component includes a hand wheel (31) and a limiting plate (32); The limiting plate (32) is fixedly connected to one side of the outer wall of the mounting frame (12), and the hand wheel (31) is fixedly connected to one end of the limiting plate (32).

7. A uniform stirring device for sludge solidification treatment according to claim 6, characterized in that: The auxiliary component further includes a spring clamping rod (33) and a pedal (34); The spring clamping rod (33) is slidably connected to one side of the outer wall of the support frame (11), and the pedal (34) is fixedly connected to the bottom end of the spring clamping rod (33).