Anti-blocking batching device

By using inclined lowering pipe and twisted dragon parts in the batching device combined with the design of vibrating motor, the problem of blockage of feed batching device is solved, rapid discharge and reduced shutdown maintenance are achieved, production efficiency is improved and equipment maintenance costs are reduced.

CN223263767UActive Publication Date: 2025-08-26JINAN XINGJI FEED CO LTD
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Patent Information

Application Number
CN202421618557.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-08-26
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

Existing feed ingredients are prone to clogging due to dust and debris accumulation, and the complexity of equipment design increases the risk of clogging, affecting production continuity and efficiency. Conventional methods such as regular cleaning and equipment optimization are costly and limited in effect.

Method used

A material-proof batching device is designed, including a material-proof component, a mixing component and a material-cutting assembly. It adopts an inclined cut-off pipe and a twisted dragon piece, combined with a vibrating motor to ensure the material is discharged quickly and avoid blockage.

Benefits of technology

Effectively prevent material clogging, improve discharge rate, reduce shutdown and maintenance, ensure production continuity and efficiency, and reduce equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking batching device which comprises a batching assembly, a mixing assembly and a blanking assembly, the rear side of the right end of the batching assembly is connected with the right end of the mixing assembly, and the blanking assembly used for discharging is installed at the left end of the mixing assembly. Compared with the prior art, the discharging device has the advantages that the discharging assembly is arranged, the inclined box for preventing materials from blocking and vibrating in the discharging assembly and the inclined structure can effectively prevent a large number of materials from being attached to the interior of the inclined box, the first discharging piece and the second discharging piece are arranged, the discharging speed can be increased, a user can receive the materials conveniently, and the discharging efficiency is improved. Meanwhile, when one of the first discharging pipe and the second discharging pipe is blocked, the other discharging pipe can normally discharge materials, shutdown for maintenance is avoided, and normal operation of production can be guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of batching devices, in particular to a batching device for preventing material blocking. Background Art

[0002] The complex design of the piping and conveying devices in feed batching plants can easily accumulate feed dust and debris, which can lead to blockages over time. This design complexity is often intended to achieve versatility and efficient conveying, but in practice it actually increases the risk of blockages. Furthermore, the physical properties of feed, such as particle size, moisture, and viscosity, can affect flowability during conveying, making blockages more likely in certain piping or conveying equipment. These problems stem from the diverse composition and characteristics of feed and are difficult to completely eliminate with a single, standardized equipment design. Conventional solutions include regular cleaning and maintenance of the equipment, replacement of components prone to blockage, and optimization of equipment design to reduce dead spots and accumulation areas. However, these approaches also have their limitations. Regular cleaning and maintenance require frequent downtime, impacting production continuity and efficiency, increasing operator workload, and increasing equipment maintenance costs. Replacing components prone to blockage, while temporarily alleviating the problem, also increases equipment maintenance and replacement costs. Optimizing equipment design to reduce dead spots and accumulation areas requires a high level of technical and design expertise, potentially increasing equipment manufacturing costs. In addition, some design optimizations may affect other performance of the equipment to a certain extent, such as conveying efficiency or flexibility. Therefore, we hope to design a batching device with a new structure to solve this problem. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a material dispensing device that prevents blocking of materials and solves the problems raised in the above background technology.

[0004] The utility model is realized by the following technical solutions: a material-blocking preventing batching device, comprising: a batching component, a mixing component and a discharge component, wherein the rear side of the right end of the batching component is connected to the right end of the mixing component, and the left end of the mixing component is equipped with a discharge component for discharging materials;

[0005] The batching assembly includes a material box, a conveyor belt and a bucket elevator. The lower end of the material box is equipped with a conveyor belt for conveying materials, and the right end of the conveyor belt is placed on the upper side of the bucket lower end feed bin;

[0006] The mixing assembly includes a mounting frame and a mixing barrel, wherein the mixing barrel for uniform mixing is installed on the upper side of the mounting frame;

[0007] The blanking component includes a collection box, a blanking piece 1, and a blanking piece 2. The blanking piece 2 is fixed to the lower end of the collection box, and the lower end of the blanking piece 2 is placed above the upper end of the blanking piece 1.

[0008] As a preferred embodiment, the mixing drum includes a fixed part and a rotating drum. The rotating drum is rotatably installed on the left side of the fixed part, and the upper side of the right end of the fixed part is connected to the discharge end of the bucket elevator. The mixing component cooperates with the batching component to fully mix the materials in actual use.

[0009] As a preferred embodiment, the collection box includes a box body and a funnel part. The left end of the rotating drum is rotatably connected to the right side of the box body. The interior of the box body is connected to the interior of the left end of the rotating drum. The funnel part is integrally provided at the lower end of the box body.

[0010] As a preferred embodiment, a vibration motor is fixed to the lower end of the inclined box, a feed port is provided on the upper side of the rear end of the inclined box, a discharge pipe 2 is provided on the right side of the front end of the inclined box, and a discharge pipe 1 is provided on the left side of the front end of the inclined box. The setting of the discharge piece 1 can avoid blockage of materials during discharge.

[0011] As a preferred embodiment, the second feeding part includes a feeding pipe one, a feeding pipe two and a screw dragon part. The upper end of the feeding pipe one is fixedly connected to the lower end of the funnel part. The left side of a lower end of the feeding pipe and the right side of the upper end of the feeding pipe two are integrally arranged through a connecting part. The left side of a lower end of the feeding pipe is connected to the right side of the upper end of the feeding pipe two.

[0012] As a preferred embodiment, an auger is installed inside the second feeding pipe, the upper end of the auger is connected to the drive motor shaft at the upper end of the second feeding pipe, and a ramp is provided at the lower end of the feeding pipe at a forty-five-degree angle, and the lower end of the ramp extends to the inside of the lower end of the second feeding pipe.

[0013] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting up a discharge component, in actual use, the material inside the mixing component enters the collection box after mixing, and enters the discharge pipe one of the discharge component two through the funnel part at the lower end of the collection box. Under the guiding action of the internal inclined plate, it can quickly move into the discharge pipe two. After entering the discharge pipe two, the auger part installed on the discharge pipe two can smooth the material inside it and discharge it quickly, and then enter the inclined box of the discharge component one. The material inside the rear side of the inclined box moves quickly to the position of the discharge pipe one and the discharge pipe two on the front side under the action of the tilt and the cooperation of the bottom vibration motor. The discharge pipe one and the discharge pipe two can increase the discharge rate of the material in the inclined box to avoid material blockage inside it. The vibrating inclined box and the inclined structure itself can effectively prevent a large amount of material from adhering to its inside.

[0014] As for the setting of the unloading part 1 and the unloading part 2, in actual use, the unloading part 1 is widened and equipped with an auger, and a 45-degree inclined plate is provided at the lower end of the unloading pipe. This can avoid the use of thin-diameter pipes to connect the collecting box and the inclined box, greatly reducing the chance of unloading blockage and the amount of residual material. The discharge pipe 1 and the discharge pipe 2 are set at the front end of the inclined box, so that the material entering the inclined box can be discharged quickly to avoid accumulation inside it. It can not only improve the discharge rate and facilitate the user to receive the material, but also when one of the discharge pipe 1 and the discharge pipe 2 is blocked, the other can discharge the material normally, avoiding shutdown for maintenance, and helping to ensure the normal operation of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a material dispensing device for preventing blocking.

[0017] Figure 2 This is a schematic diagram of the structure of a material discharge component of a material dispensing device for preventing material blockage according to the present invention.

[0018] Figure 3 This is a schematic diagram of the two-dimensional and three-dimensional structure of a material discharging device for preventing material blocking according to the present invention.

[0019] Figure 4 This is a schematic diagram of the inclined plate structure of a material-blocking-proof batching device of the present invention.

[0020] In the figure, 100-batch assembly, 110-material box, 120-conveyor belt, 130-bucket elevator;

[0021] 200-mixing assembly, 210-mounting frame, 220-mixing cylinder, 221-fixing part, 222-rotating cylinder;

[0022] 300- unloading assembly, 310- collection box, 311- box body, 312- funnel part, 320- unloading part 1, 321- mounting frame, 322- vibration motor, 323- inclined box, 324- discharge pipe 1, 325- discharge pipe 2, 326- feed port, 330- unloading part 2, 331- unloading pipe 1, 332- unloading pipe 2, 333- auger part, 334- inclined plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 4 The utility model provides a technical solution: a material-blocking preventing batching device, comprising: a batching component 100, a mixing component 200 and a discharge component 300. The rear side of the right end of the batching component 100 is connected to the right end of the mixing component 200, and the left end of the mixing component 200 is equipped with a discharge component 300 for discharging materials.

[0025] The batching assembly 100 includes a material box 110, a conveyor belt 120 and a bucket elevator 130. The conveyor belt 120 for conveying materials is installed at the lower end of the material box 110, and the right end of the conveyor belt 120 is placed on the upper side of the bucket lower end feed bin;

[0026] The mixing assembly 200 includes a mounting frame 210 and a mixing barrel 220 . The mixing barrel 220 for uniform mixing is mounted on the upper side of the mounting frame 210 .

[0027] The blanking assembly 300 includes a collection box 310 , a blanking piece 1 320 , and a blanking piece 2 330 . The blanking piece 2 330 is fixed to the lower end of the collection box 310 , and the lower end of the blanking piece 2 330 is placed above the upper end of the blanking piece 1 320 .

[0028] See also Figures 1 to 2 The mixing drum 220 includes a fixed part 221 and a rotating drum 222. The rotating drum 222 is rotatably installed on the left side of the fixed part 221. The upper right end of the fixed part 221 is connected to the discharge end of the bucket elevator 130. The mixing component 200 cooperates with the batching component 100 to fully mix the materials in actual use.

[0029] The collection box 310 includes a box body 311 and a funnel portion 312. The left end of the rotating drum 222 is rotatably connected to the right side of the box body 311. The interior of the box body 311 is connected to the interior of the left end of the rotating drum 222. The funnel portion 312 is integrally provided at the lower end of the box body 311.

[0030] A vibration motor 322 is fixed to the lower end of the inclined box 323, a feed port 326 is provided on the upper side of the rear end of the inclined box 323, a discharge pipe 2 325 is provided on the right side of the front end of the inclined box 323, and a discharge pipe 1 324 is provided on the left side of the front end of the inclined box 323. The setting of the discharge piece 1 320 can avoid blockage of materials during discharge.

[0031] As the first embodiment of the present invention, in actual use, after the materials in the mixing assembly 200 are mixed, they enter the inside of the collecting box 310, and enter the inside of the discharge pipe 1 331 of the discharge member 2 330 through the funnel portion 312 at the lower end of the collecting box 310. Under the guidance of the internal inclined plate 334, they can quickly move into the inside of the discharge pipe 2 332. After entering the discharge pipe 2 332, the auger member 333 installed on the discharge pipe 2 332 can smooth the materials inside it, so that it can be quickly discharged. The material is discharged quickly and then enters the inclined box 323 of the unloading piece 320. Under the effect of the tilt and the cooperation of the bottom vibration motor 322, the material inside the rear side of the inclined box 323 quickly moves to the position of the discharge pipe 1 324 and the discharge pipe 2 325 on the front side. The discharge pipe 1 324 and the discharge pipe 2 325 can increase the discharge rate of the material in the inclined box 323 to avoid the material from being blocked inside it. The vibrating inclined box 323 and its own inclined structure can effectively prevent a large amount of material from adhering to the inside.

[0032] See also Figures 3 and 4 The second unloading component 330 includes a unloading pipe 1 331, a unloading pipe 2 332 and an auger component 333. The upper end of the unloading pipe 1 331 is fixedly connected to the lower end of the funnel part 312. The left side of the lower end of the unloading pipe 1 331 and the right side of the upper end of the unloading pipe 2 332 are integrally arranged through a connecting part. The left side of the lower end of the unloading pipe 1 331 is connected to the right side of the upper end of the unloading pipe 2 332.

[0033] An auger 333 is installed inside the second feeding pipe 332. The upper end of the auger 333 is connected to the drive motor shaft at the upper end of the second feeding pipe 332. An inclined plate 334 is provided at the lower end of the first feeding pipe 331 at a forty-five-degree angle. The lower end of the inclined plate 334 extends to the inside of the lower end of the second feeding pipe 332.

[0034] As the second embodiment of the present invention, based on the above-mentioned first embodiment, in actual use, the discharge piece 320 is widened and equipped with an auger, and the lower end of the discharge pipe 331 is provided with an inclined plate 334 inclined at forty-five degrees. In this way, it is possible to avoid using a thin diameter pipe to connect the collection box 310 with the inclined box 323, greatly reducing the probability of discharge blockage and the amount of residual material. A discharge pipe 324 and a discharge pipe 325 are provided at the front end of the inclined box 323, so that the material entering the inclined box 323 can be discharged quickly to avoid accumulation inside it. This not only improves the discharge rate and makes it convenient for users to receive materials, but also when one of the discharge pipe 324 and the discharge pipe 325 is blocked, the other can discharge normally, avoiding shutdown for maintenance, and helping to ensure the normal operation of production.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A batching device for anti-blocking material, comprising: The batching component (100), the mixing component (200) and the discharge component (300) are characterized in that the rear side of the right end of the batching component (100) is connected to the right end of the mixing component (200), and the left end of the mixing component (200) is equipped with a discharge component (300) for discharging materials; The batching assembly (100) comprises a material box (110), a conveyor belt (120) and a bucket elevator (130); a conveyor belt (120) for conveying materials is installed at the lower end of the material box (110); the right end of the conveyor belt (120) is placed on the upper side of the bucket lower end feeding bin; The mixing assembly (200) comprises a mounting frame and a mixing barrel (220), wherein the mixing barrel (220) for uniform mixing is mounted on the upper side of the mounting frame; The blanking assembly (300) includes a collection box (310), a blanking piece 1 (320), and a blanking piece 2 (330). The blanking piece 2 (330) is fixed to the lower end of the collection box (310), and the lower end of the blanking piece 2 (330) is placed above the upper end of the blanking piece 1 (320).

2. The anti-blocking material dispensing device according to claim 1, characterized in that: The mixing drum (220) comprises a fixed portion (221) and a rotating drum (222). The rotating drum (222) is rotatably mounted on the left side of the fixed portion (221). The upper right end of the fixed portion (221) is connected to the discharge end of the bucket elevator (130).

3. The dispensing device for anti-blocking material according to claim 2, characterized in that: The collection box (310) includes a box body (311) and a funnel portion (312). The left end of the rotating drum (222) is rotatably connected to the right side of the box body (311). The interior of the box body (311) is connected to the interior of the left end of the rotating drum (222). The funnel portion (312) is integrally provided at the lower end of the box body (311).

4. The anti-blocking material dispensing device according to claim 1, characterized in that: The blanking piece (320) comprises a mounting frame, a vibration motor (322), and an inclined box (323). The inclined box (323) is fixed to the upper side of the mounting frame via four sets of springs. The height of the rear end of the inclined box (323) is higher than the height of the front end.

5. The anti-blocking material dispensing device according to claim 4, characterized in that: A vibration motor (322) is fixed to the lower end of the inclined box (323), a feed port (326) is provided on the upper side of the rear end of the inclined box (323), a second discharge pipe (325) is provided on the right side of the front end of the inclined box (323), and a first discharge pipe (324) is provided on the left side of the front end of the inclined box (323).

6. The anti-blocking material dispensing device according to claim 1, characterized in that: The second feeding component (330) includes a feeding pipe (331), a feeding pipe (332) and a screw component (333). The upper end of the feeding pipe (331) is fixedly connected to the lower end of the funnel (312). The left side of the lower end of the feeding pipe (331) and the right side of the upper end of the feeding pipe (332) are integrally arranged through a connecting part. The left side of the lower end of the feeding pipe (331) is connected to the right side of the upper end of the feeding pipe (332).

7. The dispensing device for anti-blocking material according to claim 6, characterized in that: An auger part (333) is installed inside the second feeding tube (332), and the upper end of the auger part (333) is connected to the drive motor shaft at the upper end of the second feeding tube (332). The lower end of the first feeding tube (331) is provided with an inclined plate (334) inclined at forty-five degrees, and the lower end of the inclined plate (334) extends to the inside of the lower end of the second feeding tube (332).