Novel silicon rod crushing production line
Through the combination of fixed-length cutting equipment and water quenching crusher, the problems of low efficiency and unstable quality of artificial knocking silicon rods are solved, and the consistency of length and efficient crushing of silicon rods are achieved, reducing operating costs.
Patent Information
- Application Number
- CN202421389480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-06-18
AI Technical Summary
In the prior art, the crushing efficiency of artificial knocking silicon rods is low, and the operator is prone to sweating and affects the quality of silicon material. The inconsistent length of the silicon rods leads to the inability to use the water quench crusher, which increases operating costs.
Fixed-length cutting equipment such as a wire cutting machine or a saw machine is used to cut off the silicon rod in a fixed length, combine with the heating, cooling and drying process of the water quench crusher to ensure the consistent length of the silicon rod, avoid manual knocking, and improve efficiency and quality.
The consistency in the length of silicon rods is achieved, the demand for ordinary crushers is reduced, the cost is reduced, the quality problems caused by manual knocking is avoided, and the degree of automation of the crushing process is improved.
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Figure CN223263872U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polysilicon, in particular to a novel silicon rod crushing production line. Background Art
[0002] See also Figure 1 Currently, polysilicon rods are transported by conveyor belts. After being manually knocked into small pieces by a hammer, they are crushed by a water-quenching crusher (with lower loss than ordinary crushers).
[0003] When operators use breaker hammers to hammer, the consumption is high and the efficiency is low. In addition, operators are prone to sweating during the hammering process, which can easily affect the quality of silicon materials and pose a risk of customer complaints.
[0004] In addition, after the silicon rods are manually knocked, the length of the small silicon materials obtained has large deviations (some are long and some are short), and the water quenching crusher requires the silicon rods to be longer. If the silicon rods are shorter, the water quenching crusher cannot be used and ordinary crushers must be used for crushing. In this way, ordinary crushers need to be kept on hand (such as using extrusion crushing), which increases the company's operating costs.
[0005] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as an admission or any form of implication that the information constitutes the prior art known to those skilled in the art. Utility Model Content
[0006] In response to the above situation, the utility model provides a new silicon rod crushing production line, which aims to solve the technical problems that operators are prone to sweating during the knocking process, which easily affects the quality of silicon materials, and the length and size deviation of small segments of silicon materials obtained after manual knocking of silicon rods are large.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] The utility model provides a new silicon rod crushing production line, including:
[0009] Conveying equipment for conveying silicon rods;
[0010] The cut-to-length device is arranged between the conveying device and the water quenching crusher, or arranged on the transport path of the conveying device; the cut-to-length device is used to cut the silicon rods transported by the conveying device into fixed lengths;
[0011] The water quenching crusher includes a loading station, a heating section and a cooling section which are arranged in sequence, and the material can pass through the loading station, the heating section and the cooling section in sequence.
[0012] In some embodiments of the present invention, the cut-to-length device is arranged between the conveying device and the water quenching crusher.
[0013] In some embodiments of the present invention, the cut-to-length equipment is a wire cutting machine, a water jet cutting machine or a sawing machine.
[0014] In some embodiments of the present invention, the fixed-length cutting device is a sawing machine, and the saw blade of the sawing machine is made of tungsten-cobalt material.
[0015] In some embodiments of the present invention, the cut-to-length device is arranged on the transport path of the conveying device;
[0016] The conveying equipment is provided with a pad for placing silicon rods;
[0017] The fixed-length cutting equipment is a wire cutting machine.
[0018] In some embodiments of the present invention, the conveying equipment includes a conveying belt, and the pad is made of silicone.
[0019] In some embodiments of the present invention, the spacer has a positioning groove for placing the silicon rod.
[0020] In some embodiments of the present invention, the cooling section is provided with a water tank;
[0021] The water quenching crusher also includes a drying section, and the material can pass through the loading station, heating section, cooling section and drying section in sequence.
[0022] In some embodiments of the present invention, the drying section includes a drying area and a cooling area arranged in sequence.
[0023] In some embodiments of the present invention, the novel silicon rod crushing production line further includes a robotic arm for transferring the silicon rods to a loading station.
[0024] The embodiments of the present invention have at least the following advantages or beneficial effects:
[0025] The present application adopts a method of cutting silicon rods at a fixed length, so that the length of the silicon rods entering the water quenching crusher is consistent. In this way, there is no need to configure an ordinary crusher, which saves costs. At the same time, the cutting is completed by fixed-length cutting equipment, and there is no problem of operators sweating during the knocking process, which easily affects the quality of the silicon material. In addition, before the silicon rods enter the water quenching crusher, the process of sorting the silicon rods according to different lengths is eliminated, which is more efficient.
[0026] Other features and advantages of the present invention will be set forth in the following description, and in part will become apparent from the description, or may be understood by practicing the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 Structural diagram of the prior art;
[0029] Figure 2 This is a structural diagram of the new silicon rod crushing production line;
[0030] Figure 3 This is a schematic diagram of the structure of the pad.
[0031] icon:
[0032] 1- conveying equipment, 11- pad, 12- positioning groove,
[0033] 2- Cut-to-length equipment,
[0034] 3-water quenching crusher, 31-loading station, 32-heating section, 33-cooling section, 34-drying section, 341-drying area, 342-cooling area,
[0035] 4-Robotic Arm,
[0036] 5- Ordinary crusher. DETAILED DESCRIPTION
[0037] In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various different ways without departing from the spirit or scope of the embodiments of the present invention.
[0038] In the embodiments of the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.
[0039] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0040] See also Figures 1 to 3 The present application provides a new silicon rod crushing production line, including a conveying device 1, a fixed-length cutting device 2 and a water quenching crusher 3.
[0041] The conveying device 1 is used to convey silicon rods.
[0042] The cut-to-length device 2 is used to cut the silicon rods transported by the conveying device 1 into length.
[0043] The water quenching crusher 3 includes a loading station 31, a heating section 32, and a cooling section 33, which are arranged in sequence. The material can pass through the loading station 31, the heating section 32, and the cooling section 33 in sequence. The water quenching crusher 3 crushes the cut silicon rods by heating first and then rapidly cooling.
[0044] The present application adopts a method of cutting silicon rods at a fixed length, so that the length of the silicon rods entering the water quenching crusher 3 is consistent. In this way, there is no need to configure an ordinary crusher, which saves costs. At the same time, the cutting is completed by the fixed-length cutting equipment 2, and there is no problem of the operator sweating during the knocking process, which is easy to affect the quality of the silicon material; in addition, before the silicon rods enter the water quenching crusher 3, the process of sorting the silicon rods according to different lengths is also omitted, which is more efficient.
[0045] The specific implementation methods of this application are described below with examples.
[0046] Example 1
[0047] See also Figures 1 to 3 In this embodiment, the cut-to-length device 2 is arranged between the conveying device 1 and the water quenching crusher 3 ( Figure 2 In the illustrated state, the cut-to-length equipment 2 is positioned along the transport path of the conveyor 1. The conveyor 1 transports the silicon ingots to the vicinity of the cut-to-length equipment 2, where they are then manually or mechanically transferred to the cut-to-length equipment 2 for cutting. The cut-to-length equipment 2 can be a wire cutter, a water jet cutter, or a sawing machine. If the sawing machine is used, the saw blade is made of tungsten-cobalt.
[0048] Example 2
[0049] See also Figures 1 to 3 Unlike Example 1, in this embodiment, the cut-to-length device 2 is disposed on the transport path of the conveyor device 1. The conveyor device 1 is provided with a spacer 11 for placing silicon rods, thereby separating the silicon rods from the conveyor belt and facilitating the cutting of the silicon rods during transport by the conveyor device 1.
[0050] In a specific implementation scenario, the conveying device 1 includes a conveying belt; the pad 11 is made of silicone material and can be adhesively fixed to the conveying belt.
[0051] Furthermore, the spacer 11 has a positioning groove 12 for placing the silicon rod, so as to play a certain auxiliary positioning role for the silicon rod. In this embodiment, preferably, the fixed-length cutting device 2 is a wire saw.
[0052] Example 3
[0053] See also Figures 1 to 3 The cooling section 33 is provided with a water trough for rapid cooling; the water quenching crusher 3 also includes a drying section 34 provided downstream of the water trough. The material can sequentially pass through the loading station 31, the heating section 32, the cooling section 33 and the drying section 34. The drying section 34 is used to dry the material after passing through the water trough.
[0054] In this embodiment, preferably, the drying section 34 includes a drying area 341 and a cooling area 342 arranged in sequence, and the material is dried first and then cooled to ensure drying efficiency. In other embodiments, the material can also be dried by natural drying.
[0055] Example 4
[0056] See also Figures 1 to 3 In this embodiment, the new silicon rod crushing production line also includes a robotic arm 4, which is arranged between the cutting equipment and the water quenching crusher 3. The robotic arm 4 is used to transfer the silicon rods to the loading station 31 of the water quenching crusher 3 to improve the degree of automation of the new silicon rod crushing production line and reduce human intervention.
[0057] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will appreciate that the present invention is susceptible to various modifications and variations. The embodiments and features of the embodiments of this application may be combined arbitrarily without conflict. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A new silicon rod crushing production line, characterized by: include: Conveying equipment for conveying silicon rods; A cut-to-length device is provided between the conveying device and the water quenching crusher, or provided on the transport path of the conveying device; the cut-to-length device is used to cut the silicon rods transported by the conveying device into fixed lengths; The water quenching crusher comprises a feeding station, a heating section and a cooling section which are arranged in sequence, and the material can pass through the feeding station, the heating section and the cooling section in sequence.
2. The novel silicon rod crushing production line according to claim 1 is characterized in that: The cut-to-length equipment is arranged between the conveying equipment and the water quenching crusher.
3. The novel silicon rod crushing production line according to claim 2, characterized in that: The fixed-length cutting equipment is a wire cutting machine, a water cutting machine or a sawing machine.
4. The novel silicon rod crushing production line according to claim 2, characterized in that: The fixed-length cutting equipment is a sawing machine, and the saw blade of the sawing machine is made of tungsten-cobalt material.
5. The novel silicon rod crushing production line according to claim 1, characterized in that: The cooling section is provided with a water tank; The water quenching crusher also includes a drying section, and the material can pass through the loading station, the heating section, the cooling section and the drying section in sequence.
6. The novel silicon rod crushing production line according to claim 5, characterized in that: The drying section includes a drying area and a cooling area which are arranged in sequence.
7. The novel silicon rod crushing production line according to any one of claims 1 to 6, characterized in that: The novel silicon rod crushing production line further includes a robotic arm for transferring the silicon rods to the loading station.