Kaolin resource utilization device

Abstract

The utility model discloses a kaolin resource utilization device. The kaolin resource utilization device comprises a crushing mechanism, a vibrating screen mechanism and a collecting mechanism, the crushing mechanism comprises a crushing box, a crushing roller and a supporting plate; the crushing box is a cylindrical box body with an upper opening and a lower opening; a crushing roller is rotatably arranged in the crushing box in the length direction; the two smashing rollers are arranged in the width direction of the smashing box. The two crushing rollers are meshed with each other and are used for crushing kaolin; a vibrating screen mechanism is arranged below the crushing box and is used for screening the crushed kaolin; the vibrating screen mechanism comprises a screen box, a screen mesh, a support frame, a spring and a vibrating motor; and a collecting mechanism is arranged below the screening box and is used for collecting qualified kaolin after screening. The kaolin resource utilization device facilitates material collection and is simple and easy to use.

Description

Technical Field

[0001] The present application relates to the technical field of soil resource utilization, and in particular to a kaolin resource utilization device. Background Art

[0002] Kaolin is a non-metallic mineral, a type of clay and claystone primarily composed of clay minerals from the kaolinite family. Because of its white and fine texture, it is also known as dolomite. Pure kaolin is white, fine, and soft, possessing excellent physical and chemical properties such as plasticity and fire resistance. Its mineral composition primarily consists of kaolinite, halloysite, hydromica, illite, montmorillonite, as well as quartz and feldspar. Utilization of this ore requires crushing.

[0003] After searching, a patent with the publication (announcement) number CN221310842U discloses a kaolin resource utilization device, wherein the top of the processing box is fixedly connected to a feeding port, a crushing and screening mechanism is provided in the processing box, a collecting mechanism is provided at the bottom of the processing box, and a sealing door is rotatably connected to the front side of the processing box. The crushing and screening mechanism includes a crushing component and a screening component, the crushing component is provided at the top of the processing box, and the screening component is provided in the processing box. When in use, the crushing and screening mechanism can be used to crush and screen the kaolin ore for soil resource utilization so that it meets the utilization effect. Under the action of the first crushing roller and the second crushing roller, the crushing effect of the soil ore is better, and the soil ore that is not completely crushed can be crushed for the second time. First, the first crushing roller fixedly connected to the periphery of the first rotating rod is driven to rotate by the first servo motor.

[0004] This patent can screen kaolin after crushing it, so that the incompletely crushed ore is concentrated in the screening box. However, the screening box is difficult to disassemble, and it is difficult to collect the material in the screening box. It is also difficult to stop the collection and the crushing work cannot be carried out during the collection period, which affects the work efficiency. Therefore, there is a need for a kaolin resource utilization device that can collect incompletely crushed ore and completely crushed ore in real time. Summary of the Invention

[0005] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a kaolin resource utilization device that is convenient for material collection and simple and easy to use.

[0006] The present application provides a kaolin resource utilization device, comprising a crushing mechanism, a vibrating screen mechanism, and a collecting mechanism;

[0007] The crushing mechanism includes a crushing box, a crushing roller and a support plate; the crushing box is configured as a cylindrical box with upper and lower openings; a crushing roller is rotatably provided inside the crushing box along the length direction; two crushing rollers are provided along the width direction of the crushing box; the two crushing rollers are meshed with each other and are used for crushing kaolin;

[0008] A vibrating screen mechanism is provided below the crushing box for screening the crushed kaolin. The vibrating screen mechanism comprises a screen box, a screen mesh, a support frame, a spring, and a vibrating motor. A screen box is provided below the crushing box along its width. The screen box is in the shape of a rectangular parallelepiped frame. The length direction of the screen box is parallel to the width direction of the crushing box. One end of the screen box, which is close to the crushing box, is located below the bottom opening of the crushing box along its length, and the other end is fixedly provided with a first discharge port. A screen mesh is installed inside the screen box for screening.

[0009] A support frame is provided below the screen box; springs are provided vertically between the four corners of the outer wall of the screen box and the four corners of the top of the support frame; one end of the spring along the axial direction is fixedly connected to the outer wall of the screen box, and the other end is fixedly connected to the top of the support frame;

[0010] A collecting mechanism is provided below the screen box for collecting qualified kaolin after screening.

[0011] Preferably, a funnel is fixedly provided on the bottom surface of the screen box; the funnel is arranged in a square cone shape; the wide opening on the top surface of the funnel is fixedly connected to the screen box, and the narrow opening on the bottom surface is installed with a collecting mechanism;

[0012] A vibration motor is installed on the outer wall of one end of the funnel close to the crushing box along the length direction of the screen box; two vibration motors are symmetrically arranged along the width direction of the screen box.

[0013] Preferably, the collecting mechanism includes a collecting box and a second discharge port; a collecting box is fixedly provided at the bottom end of the funnel; the collecting box is provided as a box body with an open top surface; the top surface of the collecting box is fixedly connected to the narrow opening of the bottom surface of the funnel; the bottom plate of the collecting box is inclined; a second discharge port is fixedly provided at one end of the collecting box away from the crushing box along the length direction of the screen box.

[0014] Preferably, support plates are fixedly provided on the outer walls of both ends of the crushing box along the length direction; a motor is installed on any support plate; two motors are provided corresponding to the crushing rollers; and the motors are transmission-connected to the corresponding crushing rollers.

[0015] Preferably, a top plate is fixedly provided on the top of the support plate.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] (1) The present application sets up a vibrating screen mechanism. When two vibrating motors rotate synchronously and in opposite directions, the crushed particles are thrown up and moved forward in a straight line on the screen under the combined force of the exciting force and the gravity of the crushed particles, thereby achieving the purpose of screening and grading the crushed particles. The crushed particles continue to move forward on the screen and are discharged from the first discharge port, realizing the function of real-time discharge of incompletely crushed ores.

[0018] (2) The present application sets up a collecting mechanism, and the completely crushed ore powder is screened by the screen and slides to the second discharge port through the inclined bottom plate, and is discharged through the second discharge port, thereby realizing the function of real-time discharge of the completely crushed ore.

[0019] It should be understood that the contents described in the Summary of the Invention are not intended to limit the key or important features of the embodiments of the present application, nor are they intended to limit the scope of the present application. Other features of the present application will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0021] Figure 1 A schematic structural diagram of a kaolin resource utilization device provided in an embodiment of the present application;

[0022] Figure 2 This is a structural schematic diagram of a vibrating screen mechanism of a kaolin resource utilization device provided in an embodiment of the present application.

[0023] Numbers in the figure: 1, crushing mechanism; 2, vibrating screen mechanism; 3, collecting mechanism;

[0024] 11. Crushing box; 12. Crushing roller; 13. Support plate; 14. Motor; 15. Top plate;

[0025] 21. Screen box; 22. Screen mesh; 23. Support frame; 24. Spring; 25. Vibration motor;

[0026] 31. Collection box; 32. Funnel;

[0027] 41. First discharge port; 42. Second discharge port. DETAILED DESCRIPTION

[0028] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant application and are not intended to limit the application. It should also be noted that, for ease of description, only the portions relevant to the application are shown in the accompanying drawings.

[0029] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0030] Please refer to Figure 1 、 Figure 2 , an embodiment of the present application provides a kaolin resource utilization device, comprising a crushing mechanism 1, a vibrating screen mechanism 2 and a collecting mechanism 3;

[0031] The pulverizing mechanism 1 includes a pulverizing box 11, a pulverizing roller 12, and a support plate 13. The pulverizing box 11 is a cylindrical box with upper and lower openings. The pulverizing roller 12 is rotatably provided inside the pulverizing box 11 along the longitudinal direction. Two pulverizing rollers 12 are provided along the width direction of the pulverizing box 11. The two pulverizing rollers 12 are meshed with each other and are used for pulverizing kaolin.

[0032] A vibrating screen mechanism 2 is provided below the crushing box 11 for screening the crushed kaolin. The vibrating screen mechanism 2 includes a screen box 21, a screen mesh 22, a support frame 23, a spring 24, and a vibration motor 25.

[0033] A collecting mechanism 3 is provided below the screen box 21 for collecting qualified kaolin after screening.

[0034] In this embodiment, the crushing roller 12 is a key component used in the crushing of kaolin. The roller surface of the crushing roller 12 is arranged with ridges. The two crushing rollers 12 rotating in opposite directions apply pressure to the kaolin, thereby achieving the crushing and pulverization of the kaolin.

[0035] In a preferred embodiment, a screen box 21 is provided below the crushing box 11 along the width direction; the screen box 21 is provided in a rectangular frame shape; the length direction of the screen box 21 is parallel to the width direction of the crushing box 11; one end of the screen box 21 close to the crushing box 11 along the length direction is located below the bottom opening of the crushing box 11, and the other end is fixedly provided with a first discharge port 41; a screen 22 is installed inside the screen box 21 for screening work;

[0036] A support frame 23 is provided below the screen box 21; springs 24 are provided in the vertical direction between the four corners of the outer wall of the screen box 21 and the four corners of the top of the support frame 23; one end of the spring 24 along the axial direction is fixedly connected to the outer wall of the screen box 21, and the other end is fixedly connected to the top of the support frame 23.

[0037] In a preferred embodiment, a funnel 32 is fixedly provided on the bottom surface of the screen box 21; the funnel 32 is configured in a square cone shape; the wide opening on the top surface of the funnel 32 is fixedly connected to the screen box 21, and the narrow opening on the bottom surface is installed with the collecting mechanism 3;

[0038] A vibration motor 25 is installed on the outer wall of the funnel 32 at one end close to the crushing box 11 along the length direction of the screen box 21 ; two vibration motors 25 are symmetrically arranged along the width direction of the screen box 21 .

[0039] Please refer to Figure 1 、 Figure 2 In this embodiment, the screen box 21 is the main component for accommodating the crushed clay and the screen 22. The screen box 21 is configured in a square frame shape. One end of the screen box 21 close to the crushing box 11 along the length direction is located below the bottom opening of the crushing box 11, so that the kaolin crushed clay after being crushed by the crushing roller 12 can directly fall from the bottom opening of the crushing box 11 to the screen 22 in the screen box 21.

[0040] Dual vibration motors 25 drive the screen box 21. When the two vibration motors 25 rotate synchronously and in counter-rotating directions, the excitation forces generated by their eccentric masses cancel each other out in the direction parallel to the motor axes and add up to a combined force perpendicular to the motor axes, causing the movement of the particles on the screen 22 to form a straight line. The axes of the vibration motors 25 are angled relative to the screen 22. The combined force of the excitation force and the weight of the particles causes the particles to be thrown up and forward on the screen 22 in a linear motion, thus achieving the purpose of screening and grading the particles.

[0041] The spring 24 is used to reduce the impact of the vibration of the vibration motor 25 on the surrounding environment during operation.

[0042] In a preferred embodiment, the collecting mechanism 3 includes a collecting box 31 and a second discharge port 42; the collecting box 31 is fixedly provided at the bottom end of the funnel 32; the collecting box 31 is arranged as a box body with an open top surface; the top surface of the collecting box 31 is fixedly connected to the narrow opening of the bottom surface of the funnel 32; the bottom plate of the collecting box 31 is arranged at an angle; the second discharge port 42 is fixedly provided at one end of the collecting box 31 away from the crushing box 11 along the length direction of the screen box 21.

[0043] Please refer to Figure 1 、 Figure 2 In this embodiment, the second discharge port 42 is arranged at the lower part of the inclined bottom plate, so that the powder can slide to the second discharge port 42 under the condition of vibration and self-weight.

[0044] In a preferred embodiment, support plates 13 are fixedly provided on the outer walls of both ends of the crushing box 11 along the length direction; a motor 14 is installed on any support plate 13; two motors 14 are provided corresponding to the crushing rollers 12; and the motors 14 are transmission-connected to the corresponding crushing rollers 12.

[0045] Please refer to Figure 1 、 Figure 2 In this embodiment, the two support plates 13 are used to support the crushing box 11 and provide a working space for the crushing box 11 , and the motor 14 is used to provide power for the rotation of the crushing roller 12 .

[0046] In a preferred embodiment, a top plate 15 is fixedly provided on the top of the support plate 13 .

[0047] Please refer to Figure 1 、 Figure 2 In this embodiment, the top surface of the top plate 15 is parallel to the top surface of the crushing box 11. The top plate 15 provides a plane. When kaolin is added into the crushing box 11, the top plate 15 is convenient for supporting the packaging bag containing kaolin.

[0048] How this application works:

[0049] Start the motor 14, and then pour the kaolin ore into the crushing box 11 from the top opening of the crushing box 11. The motor 14 drives the crushing roller 12 to rotate to crush the kaolin. The crushed powder falls from the bottom opening of the crushing box 11 onto the screen 22 in the screen box 21. Start the vibration motor 25. After screening by the vibrating screen mechanism 2, the powder that meets the standards will pass through the screen 22 and the funnel 32 into the collecting box 31, and the powder that does not meet the standards will remain on the screen 22 and move in a straight line to the first discharge port 41 for discharge through the first discharge port 41. The powder in the collecting box 31 slides through the inclined bottom plate to the second discharge port 42 for discharge through the second discharge port 42.

[0050] In this specification, the terms "connect," "install," and "fix" should be understood broadly. For example, "connect" can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0051] Throughout this specification, terms such as "one embodiment" or "some embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0052] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A kaolin resource utilization device, characterized in that: Including crushing mechanism, vibrating screen mechanism and collecting mechanism; The pulverizing mechanism includes a pulverizing box, a pulverizing roller, and a support plate; the pulverizing box is a cylindrical box with upper and lower openings; the pulverizing roller is rotatably provided inside the pulverizing box along the length direction; two pulverizing rollers are provided along the width direction of the pulverizing box; the two pulverizing rollers are meshed with each other and are used for pulverizing kaolin; The vibrating screen mechanism is provided below the crushing box for screening the kaolin after crushing; the vibrating screen mechanism comprises a screen box, a screen mesh, a support frame, a spring and a vibration motor; the screen box is provided below the crushing box along the width direction; the screen box is provided in a rectangular frame shape; the length direction of the screen box is parallel to the width direction of the crushing box; one end of the screen box close to the crushing box along the length direction is located below the bottom opening of the crushing box, and the other end is fixedly provided with a first discharge port; the screen mesh is installed inside the screen box for screening; The support frame is provided below the screen box; the spring is provided vertically between the four corners of the outer wall of the screen box and the four corners of the top of the support frame; one end of the spring along the axial direction is fixedly connected to the outer wall of the screen box, and the other end is fixedly connected to the top of the support frame; The collecting mechanism is provided below the screen box for collecting the qualified kaolin after screening.

2. The kaolin resource utilization device according to claim 1, characterized in that: A funnel is fixedly provided on the bottom surface of the screen box; the funnel is arranged in a square cone shape; the wide opening on the top surface of the funnel is fixedly connected to the screen box, and the narrow opening on the bottom surface is installed with the collecting mechanism; The vibration motor is installed on the outer wall of one end of the funnel close to the crushing box along the length direction of the screen box; two vibration motors are symmetrically arranged along the width direction of the screen box.

3. The kaolin resource utilization device according to claim 2, characterized in that: The collecting mechanism includes a collecting box and a second discharge port; the collecting box is fixedly provided at the bottom end of the funnel; the collecting box is configured as a box body with an open top surface; the top surface of the collecting box is fixedly connected to the narrow opening of the bottom surface of the funnel; the bottom plate of the collecting box is tilted; the second discharge port is fixedly provided at one end of the collecting box away from the crushing box along the length direction of the screen box.

4. The kaolin resource utilization device according to claim 3, characterized in that: The outer walls at both ends of the crushing box along the length direction are fixedly provided with the support plates; a motor is installed on any of the support plates; two motors are provided corresponding to the crushing rollers; and the motors are transmission-connected to the corresponding crushing rollers.

5. The kaolin resource utilization device according to claim 4, characterized in that: A top plate is fixedly arranged on the top of the support plate.

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