Automatic cover turning hydraulic safety bolt device of high-viscosity waste metal physical chopping equipment
By designing an automatic flip hydraulic safety pin device, the safety locking problem of high-viscosity scrap metal shredder during operation, maintenance and blocking of materials is solved, reliable locking and safe operation of the equipment is achieved, and the safety and convenience of the equipment are improved.
Patent Information
- Application Number
- CN202422177188.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing high-viscosity scrap metal shredders lack effective locking devices, which leads to safety hazards during operation, especially after the equipment is large, the manual handling of latches becomes inconvenient and safety risks, and there is also a lack of safety locking measures during maintenance and blocking of materials.
An automatic flip hydraulic safety latch device for physical shredding equipment of high viscosity waste metal is designed, including a base, upper cover assembly, opening mechanism, upper cover locking mechanism and auxiliary locking mechanism. The opening and locking of the upper cover assembly of the intermediate is controlled by hydraulically, and reliable locking is achieved through the cooperation of the latch cylinder and the pin shaft hole. It is equipped with a pin in place monitoring switch and a pin in place monitoring switch to ensure safety.
It realizes safe locking during the chopping process of high-viscosity scrap metal, ensures closed locking during the operation of the equipment, reduces safety hazards, and provides safe opening and locking functions during maintenance and material blocking, improving the safety and convenience of equipment operation.
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Figure CN223263979U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of crushing equipment maintenance devices, in particular to an automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment. Background Art
[0002] In the process of shredding highly sticky scrap metal, a shredder is required. During the shredding process, the top cover of the shredder needs to be locked. Only in this way can the safety of the operation be guaranteed. However, the existing shredder does not have a locking device. At this time, the working chamber is completely closed by the equipment's own weight. If there is a non-closed working chamber during the operation of the equipment, it will cause certain safety hazards.
[0003] Although there are also latch-type locking devices available, existing safety latches require manual insertion or mechanical linkage latches. As equipment becomes larger and larger, safety latches become increasingly bulky. Manual insertion and linkage methods are also very inconvenient and pose certain safety risks during operation.
[0004] Furthermore, during operation, the equipment may be blocked, and when this happens, the top cover needs to be opened and locked to ensure safety during maintenance. However, the existing equipment lacks a locking device, which creates a safety hazard during maintenance. Utility Model Content
[0005] The purpose of the present utility model is to provide an automatic flip-up hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment to address the above-mentioned problems. This safety latch device can be used to lock the shredding equipment, thereby ensuring safety during operation, and can also be used to safely lock the equipment when it is opened during maintenance and during cleaning when the equipment is blocked during shredding overload.
[0006] In order to achieve the above-mentioned technical features, the purpose of the utility model is achieved as follows: an automatic flip-up hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment includes a base, a top side of the base is provided with an upper cover assembly hinge seat, an intermediate upper cover assembly is rotatably installed on the upper cover assembly hinge seat through a rotating shaft, and an opening mechanism for opening the intermediate upper cover assembly is provided between the intermediate upper cover assembly and the base; the intermediate upper cover assembly is symmetrically provided with a side plate on the side close to the rotating shaft, and a first pin shaft hole and a second pin shaft hole are provided on the side plate, and an upper cover locking mechanism for cooperating with the first pin shaft hole or the second pin shaft hole is provided on the outer wall of the upper cover assembly hinge seat.
[0007] The opening mechanism includes a flip cylinder, the flip cylinder body of the flip cylinder is hinged to the cylinder base through a pin shaft, and the cylinder base is arranged on the side of the bottom plate of the base; the top end of the piston rod of the flip cylinder is hinged to the top hinge seat, and the top hinge seat is fixed to the outer wall of the intermediate body upper cover assembly.
[0008] The axes of the first pin shaft hole and the second pin shaft hole are arranged in equal circles around the axis of the rotation axis.
[0009] Reinforcement rings are provided at the shaft hole locations where the first pin shaft hole and the second pin shaft hole are located.
[0010] The upper cover locking mechanism includes a latch cylinder fixed on the outer wall of the upper cover assembly hinge seat, and the latch shaft of the latch cylinder is used to pass through the upper cover assembly hinge seat and the first pin shaft hole or the second pin shaft hole on the side plate.
[0011] The latch oil cylinder includes a cylinder body, a cylinder bottom cover is fixedly installed at the rear of the cylinder body, a latch shaft is provided inside the cylinder body, a piston body is fixedly installed outside the latch shaft, a cylinder front cover is fixedly installed at the front end of the cylinder body, and a latch in place monitoring switch and a pin removal in place monitoring switch for detecting the moving position of the latch shaft are provided on the cylinder body;
[0012] The latch in place monitoring switch and the pin pull in place monitoring switch are equipped with display indicator lights. When the latch cylinder is detected to be extended or retracted, the indicator lights will light up, allowing you to intuitively judge the extended or retracted status of the latch cylinder.
[0013] The piston body is positioned by a shaft shoulder provided on the latch shaft, and the piston body is locked and fixed by a locking nut;
[0014] The cylinder bottom cover is fixed to the tail of the cylinder body by long bolts.
[0015] The piston body is provided with a first sealing ring, which cooperates with the inner wall of the cylinder body;
[0016] A second sealing ring is provided between the cylinder front cover and the latch shaft;
[0017] The end portion of the latch shaft is provided with a tapered end.
[0018] The open ends of the base and the intermediate upper cover assembly are provided with an auxiliary locking mechanism, which includes a lock hinge seat fixed on the outer wall of the base opening side, and a lock hinge seat is hinged on the lock hinge seat. After the lock is turned over, it cooperates with the card seat on the outer wall of the intermediate upper cover assembly opening side;
[0019] The side panels are provided with limit blocks.
[0020] The utility model has the following beneficial effects:
[0021] 1. This utility model relates to a hydraulic safety latch device and method for automatically flipping the cover of shredding and crushing equipment, and more particularly to a method for locking the shredding and crushing equipment during safe operation, and for safely locking the equipment during maintenance and when opening the equipment to clear material blockage caused by overloaded shredding. The device can be used to further reinforce the locking function of the equipment in its working state by combining the locking device during operation, and to securely secure the intermediate cover assembly when it is in the open state when the equipment requires maintenance or material blockage clearance.
[0022] 2. The utility model can realize the closed locking effect of the equipment in the working state by combining with the locking device during the operation of the equipment, and can also safely fix the intermediate cover assembly in the open state when the equipment needs to be repaired or the blockage is cleared.
[0023] 3. The above-mentioned opening mechanism facilitates the control of the opening and closing of the intermediate upper cover assembly.
[0024] 4. The above-mentioned dimensional coordination ensures that the upper cover locking mechanism can simultaneously cooperate with the first pin shaft hole and the second pin shaft hole.
[0025] 5. The upper cover locking mechanism mentioned above can realize reliable locking and fixing of the intermediate upper cover assembly.
[0026] 6. The tapered end makes it easier to insert the pin.
[0027] 7. The auxiliary locking mechanism can realize auxiliary locking of the intermediate upper cover assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Figure 1 This is a three-dimensional structural diagram of the automatic flip-up hydraulic safety latch device of the high-viscosity scrap metal physical shredding equipment of the utility model.
[0030] Figure 2 This is a schematic diagram of the structure of the automatic flip cover safety latch device of the high-viscosity scrap metal physical shredding equipment of the utility model in the closed state.
[0031] Figure 3 This is a structural schematic diagram of the automatic flip cover safety latch device of the high-viscosity scrap metal physical shredding equipment of the utility model in the open state.
[0032] Figure 4 Diagram of the hydraulic latch cylinder in the retracted state.
[0033] Figure 5 Diagram of the hydraulic latch cylinder in the extended state.
[0034] In the figure: base 1, latch cylinder 2, rotating shaft 3, first pin hole 4, limit block 5, tilt cylinder 6, intermediate upper cover assembly 7, lock 8, second pin hole 9, tilt cylinder body 10, cylinder base 11, upper cover assembly hinge seat 12, top hinge seat 13, side plate 14, lock hinge seat 15;
[0035] Cylinder bottom cover 201, long bolt 202, locking nut 203, pin removal detection switch 204, first sealing ring 205, piston body 206, shaft shoulder 207, latch shaft 208, pin removal detection switch 209, cylinder front cover 210, second sealing ring 211, cylinder body 212, tapered end 213. DETAILED DESCRIPTION
[0036] The embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0037] Example 1:
[0038] See also Figure 1-5 The automatic flip-up hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment includes a base 1, a top cover assembly hinge seat 12 provided on one side of the base 1, an intermediate upper cover assembly 7 rotatably mounted on the upper cover assembly hinge seat 12 via a rotating shaft 3, and an opening mechanism for opening the intermediate upper cover assembly 7 provided between the intermediate upper cover assembly 7 and the base 1; the intermediate upper cover assembly 7 is symmetrically provided with a side plate 14 on the side near the rotating shaft 3, the side plate 14 being provided with a first pin hole 4 and a second pin hole 9, and an upper cover locking mechanism for engaging with the first pin hole 4 or the second pin hole 9 provided on the outer wall of the upper cover assembly hinge seat 12. This safety latch device can be used to lock the shredding equipment, thereby ensuring safety during operation, and can also be used to safely lock the equipment when it is opened during maintenance and during cleaning when the equipment is blocked during shredding overload.
[0039] Furthermore, the opening mechanism includes a tilting cylinder 6. Its tilting cylinder body 10 is hingedly pinned to a cylinder base 11, which is located on the side of the base plate 1. The top end of the piston rod of the tilting cylinder 6 is hingedly connected to a top hinge seat 13, which is fixed to the outer wall of the intermediate upper cover assembly 7. This opening mechanism facilitates the control of the opening and closing of the intermediate upper cover assembly 7. During operation, the opening or closing of the intermediate upper cover assembly 7 is controlled by the tilting cylinder 6.
[0040] Furthermore, the axes of the first pin hole 4 and the second pin hole 9 are arranged in equal circumferences around the axis of the rotating shaft 3. The above-mentioned dimensional matching ensures that the upper cover locking mechanism can simultaneously match the first pin hole 4 and the second pin hole 9.
[0041] Furthermore, the shaft hole portions where the first pin shaft hole 4 and the second pin shaft hole 9 are located are provided with reinforcement rings, which ensure the structural strength of the pin holes.
[0042] Furthermore, the upper cover locking mechanism includes a latch cylinder 2 fixed to the outer wall of the upper cover assembly hinge base 12. The latch shaft 208 of the latch cylinder 2 is used to pass through the first pin shaft hole 4 or the second pin shaft hole 9 in the upper cover assembly hinge base 12 and the side plate 14. The upper cover locking mechanism can achieve reliable locking and fixation of the intermediate upper cover assembly 7.
[0043] Furthermore, the latch cylinder 2 includes a cylinder body 212, a cylinder body bottom cover 201 fixedly mounted at the rear end of the cylinder body 212, a latch shaft 208 disposed within the cylinder body 212, a piston body 206 fixedly mounted on the exterior of the latch shaft 208, a cylinder body front cover 210 fixedly mounted at the front end of the cylinder body 212, and a latch in place monitoring switch 209 and a pin removal in place monitoring switch 204 for detecting the movement position of the latch shaft 208. The latch cylinder 2 can control the latch shaft 208 through the above-mentioned latch cylinder 2, thereby achieving reliable locking and fixation of the intermediate upper cover assembly 7.
[0044] Furthermore, the latch in place monitoring switch 209 and the pin removal in place monitoring switch 204 are equipped with indicator lights. When the latch cylinder 2 is detected to be extended or retracted, the indicator lights light up, allowing intuitive judgment of the extended or retracted state of the latch cylinder 2. The above-mentioned indicator lights facilitate reliable position detection.
[0045] Furthermore, the piston body 206 is positioned by a shaft shoulder 207 provided on the latch shaft 208, and the piston body 206 is locked and fixed by a locking nut 203. The locking nut 203 ensures that the piston body 206 is locked and fixed reliably.
[0046] Furthermore, the cylinder bottom cover 201 is fixed to the tail of the cylinder 212 by long bolts 202. The long bolts 202 ensure the reliability of the fixation.
[0047] Furthermore, a first sealing ring 205 is provided on the piston body 206, and the first sealing ring 205 cooperates with the inner wall of the cylinder body 212. The first sealing ring 205 has a good sealing effect.
[0048] Furthermore, a second sealing ring 211 is provided between the cylinder front cover 210 and the latch shaft 208 ; the second sealing ring 211 provides a good sealing effect.
[0049] Furthermore, the end of the latch shaft 208 is provided with a tapered end 213. The tapered end 213 facilitates the insertion of the pin.
[0050] Furthermore, the open ends of the base 1 and the intermediate upper cover assembly 7 are provided with an auxiliary locking mechanism, which includes a lock hinge seat 15 fixed on the outer wall of the opening side of the base 1, and a lock 8 is hinged on the lock hinge seat 15. After the lock 8 is flipped over, it cooperates with the card seat on the outer wall of the opening side of the intermediate upper cover assembly 7; the auxiliary locking of the intermediate upper cover assembly 7 can be achieved through the above-mentioned auxiliary locking mechanism.
[0051] Furthermore, a limiting block 5 is installed on the side plate 14. The limiting block 5 can limit the intermediate upper cover assembly 7.
[0052] Example 2:
[0053] The method for operating the automatic flip-up hydraulic safety latch device of the high-viscosity scrap metal physical shredding equipment comprises the following steps:
[0054] Locking of the intermediate upper cover assembly 7:
[0055] When it is necessary to carry out shredding of highly viscous scrap metal, the opening mechanism is activated and the intermediate upper cover assembly 7 is closed through the opening mechanism;
[0056] After the intermediate upper cover assembly 7 is closed, the upper cover locking mechanism is activated, and the latch shaft 208 is controlled to extend through the upper cover locking mechanism, and then the latch shaft 208 is matched with the second pin shaft hole 9 on the side plate 14, thereby locking the intermediate upper cover assembly 7;
[0057] Opening and locking of the intermediate upper cover assembly 7:
[0058] When the high-viscosity scrap metal physical shredding equipment is blocked and needs to be repaired, the upper cover locking mechanism is activated to retract the latch shaft 208 and release the lock of the intermediate upper cover assembly 7;
[0059] Then, the opening mechanism is started to open the intermediate upper cover assembly 7 through the opening mechanism. After the intermediate upper cover assembly 7 is fully opened, the upper cover locking mechanism is started to control the latch shaft 208 to extend through the upper cover locking mechanism, and then the latch shaft 208 cooperates with the first pin shaft hole 4 on the side plate 14, thereby locking the intermediate upper cover assembly 7 and keeping it in the open state.
Claims
1. The automatic flip cover hydraulic safety latch device for high viscosity scrap metal physical shredding equipment is characterized by: The invention comprises a base (1), a top side of the base (1) is provided with an upper cover assembly hinge seat (12), an intermediate upper cover assembly (7) is rotatably mounted on the upper cover assembly hinge seat (12) via a rotating shaft (3), an opening mechanism for opening the intermediate upper cover assembly (7) is provided between the intermediate upper cover assembly (7) and the base (1); the intermediate upper cover assembly (7) is symmetrically provided with a side plate (14) on a side close to the rotating shaft (3), a first pin shaft hole (4) and a second pin shaft hole (9) are provided on the side plate (14), and an upper cover locking mechanism for cooperating with the first pin shaft hole (4) or the second pin shaft hole (9) is provided on the outer wall of the upper cover assembly hinge seat (12); The upper cover locking mechanism comprises a latch cylinder (2) fixed on the outer wall of the upper cover assembly hinge seat (12), and a latch shaft (208) of the latch cylinder (2) is used to pass through the upper cover assembly hinge seat (12) and the first pin shaft hole (4) or the second pin shaft hole (9) on the side plate (14); The latch oil cylinder (2) comprises a cylinder body (212), a cylinder body bottom cover (201) is fixedly mounted on the rear end of the cylinder body (212), a latch shaft (208) is arranged inside the cylinder body (212), a piston body (206) is fixedly mounted on the outside of the latch shaft (208), a cylinder body front cover (210) is fixedly mounted on the front end of the cylinder body (212), and a latch in place monitoring switch (209) and a pin removal in place monitoring switch (204) for detecting the moving position of the latch shaft (208) are arranged on the cylinder body (212); The latch in place monitoring switch (209) and the pin pulling in place monitoring switch (204) are provided with display indicator lights. When the latch oil cylinder (2) is detected to be in an extended or retracted state, the indicator lights are on, and the extended or retracted state of the latch oil cylinder (2) can be visually judged.
2. The automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 1 is characterized by: The opening mechanism comprises a tilting cylinder (6), a tilting cylinder body (10) of the tilting cylinder (6) being hinged to a cylinder base (11) via a pin, and the cylinder base (11) being arranged on the side of the bottom plate of the base (1); the top end of the piston rod of the tilting cylinder (6) being hinged to a top hinge seat (13), and the top hinge seat (13) being fixed to the outer wall of the intermediate upper cover assembly (7).
3. The automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 1 is characterized by: The axes of the first pin shaft hole (4) and the second pin shaft hole (9) are arranged in an equicircular manner around the axis of the rotating shaft (3).
4. The automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 3 is characterized by: A reinforcement ring is provided at the shaft hole portion where the first pin shaft hole (4) and the second pin shaft hole (9) are located.
5. The automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 1 is characterized by: The piston body (206) is positioned by a shaft shoulder (207) provided on the latch shaft (208), and the piston body (206) is locked and fixed by a locking nut (203); The cylinder bottom cover (201) is fixed to the rear of the cylinder (212) via long bolts (202).
6. The automatic flip cover hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 1 is characterized by: A first sealing ring (205) is provided on the piston body (206), and the first sealing ring (205) cooperates with the inner wall of the cylinder body (212); A second sealing ring (211) is provided between the cylinder front cover (210) and the latch shaft (208); The end of the latch shaft (208) is provided with a tapered end (213).
7. The automatic flip-up hydraulic safety latch device for high-viscosity scrap metal physical shredding equipment according to claim 1 is characterized by: The base (1) and the intermediate upper cover assembly (7) are provided with auxiliary locking mechanisms at their open ends. The auxiliary locking mechanisms include a lock hook hinge seat (15) fixed on the outer wall of the opening side of the base (1). A lock hook (8) is hingedly connected to the lock hook hinge seat (15). After the lock hook (8) is turned over, it cooperates with a card seat on the outer wall of the opening side of the intermediate upper cover assembly (7). A limiting block (5) is installed on the side plate (14).
Citation Information
Cited By
Hydraulic safety bolt device and method for automatically turning cover of high-viscosity waste metal physical chopping equipment
CN119034914A