Clamp for spraying non-stick pan
Through the linkage of electric slide rails, rotating motors and rangefinders, the angle and position of the pots are automatically adjusted, which solves the problem that the tilt cannot be automatically corrected during the spraying process of pots in the prior art, improves the spraying accuracy and efficiency, and improves the universality of the equipment and the stability of the spraying quality.
Patent Information
- Application Number
- CN202422661650.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing non-stick pan spraying fixture cannot automatically correct the tilt during the spraying process of the pan, resulting in manual adjustment and affecting production efficiency.
The electric slide rail, rotating motor and rangefinder are used to monitor the distance between the cooker and the clamping assembly in real time through the distance measurement unit, and automatically adjust the angle and position of the cooker to ensure that it remains in a horizontal state.
It realizes automatic correction of the pot during the spraying process, improves the spraying accuracy and efficiency, reduces manual intervention, and improves the versatility of the equipment and the stability of the spraying quality.
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Figure CN223264087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a clamp, in particular to a clamp for spraying non-stick pans, and belongs to the technical field of non-stick pan processing. Background Art
[0002] The non-stick pan spraying fixture refers to a tool used to fix and support the pan body during the production of non-stick pans, so as to ensure that the pan is stable and the key parts are not blocked by the coating when applying the non-stick coating.
[0003] Chinese utility model patent publication number CN207478857U discloses a non-stick pan spraying fixture comprising an adjustment box, wherein two sliding blocks are slidably mounted on the inner wall of the bottom end of the adjustment box, each of the sliding blocks having a threaded hole. A horizontally arranged threaded rod is rotatably mounted within the adjustment box, and the threaded rod passes through the two sliding blocks through the threaded hole. A rotary motor is fixedly mounted on one outer wall of the adjustment box, and the output shaft of the rotary motor is fixedly connected to one end of the threaded rod. The top of the adjustment box has two sliding openings, and the tops of the sliding blocks are fixedly connected to a sliding rod. The tops of the two sliding rods extend to the outside of the adjustment box through the two sliding openings, and the tops of the sliding rods are fixedly connected to a baffle. The top of the adjustment box has an opening in the middle, and support blocks are fixedly connected to the top of the adjustment box on both sides of the opening. This utility model has an ingenious structure and is easy to use. It is very convenient to install and remove the pot, and the pot is fixed and stable, which reduces the defective rate of spraying. However, while the fixture is convenient for securing the pan, in practice, if the pan tilts during the spraying process, the fixture does not have an automatic correction function. This defect requires the operator to manually adjust the pan, which can be time-consuming and affects overall production efficiency. Utility Model Content
[0004] Based on the above background, the purpose of the present invention is to provide a non-stick pan spraying clamp with an automatic correction function and suitable for pans of various specifications, so as to solve the problems described in the background technology.
[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:
[0006] A non-stick pan spraying fixture comprises a base plate and a lifting platform, wherein the lifting platform is provided on the top of the base plate and connected to the base plate, and a plurality of clamping components are provided on the top of the base plate at equal distances along the outer side of the lifting platform;
[0007] The clamping assembly includes an electric slide rail, a mobile frame, a rotating motor, a roller, a belt, and a distance measuring unit. The electric slide rail is connected to the base plate, the sliding end of the electric slide rail is connected to the mobile frame, a roller is provided at one end of the top of the mobile frame adjacent to the lifting platform, the roller is connected to the mobile frame, a distance measuring unit is provided at one end of the top of the mobile frame away from the lifting platform, the distance measuring unit is connected to the mobile frame, a rotating motor is provided between the distance measuring unit and the roller, and the output end of the rotating motor is connected to the roller via a belt;
[0008] The lifting platform, the distance measuring unit, the electric slide rail and the rotating motor are electrically connected.
[0009] The base plate is the foundation of the entire fixture, providing a stable platform to ensure the stability of the fixture and its components. The lifting platform is located on top of the base plate. Its main function is to support the bottom of the pot and adjust the height of the pot by raising and lowering it to maintain the appropriate distance between the pot and the spray equipment.
[0010] Several clamping assemblies are evenly distributed around the outside of the lifting platform. They are responsible for fixing the position of the pot and adjusting its angle according to actual conditions. The core components of each clamping assembly include electric slides, mobile frames, rotating motors, rollers, belts and distance measuring units. The electric slides are fixed to the base plate and can control the horizontal sliding of the mobile frame, ensuring that the clamps can be adjusted according to the size and shape of the pot, so that the pot can be accurately fixed in the predetermined position, thereby ensuring that the pot will not move or deviate horizontally during the spraying process. Rollers are installed on the top of the mobile frame near the end of the lifting platform. The rollers are in contact with the edge of the pot, and the rotating motor drives the rollers to rotate through the belt to adjust the angle of the pot.
[0011] The distance measuring units at different positions will detect the distance to the pot. The distance measuring unit is installed on the top of the mobile frame, away from the lifting platform, and is used to monitor the distance between the pot and the clamping assembly.
[0012] If the distance between the pot and the clamping assembly detected by several measuring units is consistent with the set distance, it proves that the pot is in a horizontal state on the clamp.
[0013] If the distance between the pan and the clamping assembly detected by multiple measuring units differs from the set distance, it indicates that the pan is not level, and feedback is sent to the rotary motor. The rotary motor then rotates the rollers via a belt based on the data signals provided by the measuring units. The motor adjusts the roller rotation and, in turn, the angle of the pan until the distance detected by all measuring units matches the set distance.
[0014] Preferably, the distance measuring unit includes an adjusting frame and a rangefinder, the adjusting frame is connected to the moving frame, and the rangefinder is connected to the moving frame.
[0015] The adjustable frame connects to the mobile frame and provides a secure and adjustable distance meter, ensuring it can flexibly adapt to different shapes and sizes of pots. The distance meter, connected to the mobile frame, measures the distance between the pot and the clamping assembly in real time.
[0016] Preferably, the belts are meshingly connected to the rotating end of the rotating motor and the roller.
[0017] The meshing teeth of a meshing connection create greater friction between the belt and roller, resulting in a more stable transmission. Compared to conventional transmission methods, a meshing connection prevents slippage, ensuring that the power of the rotating motor is transmitted to the roller with minimal loss, thereby precisely controlling the roller's rotation angle and speed.
[0018] Preferably, the number of the clamping assemblies is at least four.
[0019] Four or more clamping components are evenly distributed around the pot, creating symmetrical force points, effectively preventing the pot from tilting, shifting, or shaking during the spraying process. This multi-point support arrangement helps evenly distribute the clamping force, ensuring the pot remains level at all times, ensuring uniform and precise spraying.
[0020] Preferably, the non-stick pan spraying fixture further comprises a control panel, and the control panel is electrically connected to the lifting platform, the rangefinder, the lifting platform and the rotating motor.
[0021] Through the control panel, users can precisely adjust the height of the lifting platform to ensure the appropriate distance between the pot and the spray equipment. At the same time, the distance meter feeds back the distance data between the pot and the clamp to the control panel in real time, allowing users to monitor the horizontal status of the pot and make necessary adjustments. The control panel can also control the operation of the rotary motor and adjust the rotation angle of the roller to precisely adjust the angle of the pot and ensure uniform spraying. In general, the control panel, through electrical connection with various components, makes the entire spraying process more automated and precise, improving the convenience of operation and the stability of spraying quality.
[0022] Preferably, an anti-skid layer is provided on the surface of the roller, and the anti-skid layer is connected to the roller.
[0023] The surface of the roller is provided with an anti-slip layer, which can enhance the friction between the roller and the pot, ensuring that the pot will not slip or shift when rotating or adjusting the angle.
[0024] Preferably, an anti-slip pad is provided on the top of the lifting platform, and the anti-slip pad is connected to the lifting platform.
[0025] The non-slip mat has a high friction surface that effectively absorbs impact and vibration, ensuring the pot remains stable during lifting and height adjustment. It also protects the pot's bottom surface from direct contact with the hard lifting platform, which could cause wear and scratches. Overall, the non-slip mat enhances the fixture's ability to secure the pot, helping to ensure precision and stability during the spraying process.
[0026] Compared with the prior art, the utility model has the following advantages:
[0027] 1. The electric slide, rotary motor, and distance meter work together to automatically adjust the angle and position of the pot. Without manual intervention, the distance meter provides real-time feedback to correct the pot, improving the accuracy and efficiency of the spraying process.
[0028] 2. The clamping components are evenly distributed around the pot, and combined with the real-time monitoring of the distance measurement unit, ensure that the pot can be fixed on the fixture stably and accurately, avoiding displacement or offset during the spraying process and ensuring the uniformity of the spraying.
[0029] 3. The combination of electric slides and rotary motors allows for flexible adjustment and fixation of pots of different sizes and shapes, making it widely applicable. Pots of different specifications can be adapted by adjusting the fixture parameters, enhancing the versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0031] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0032] Figure 2 It is a front view of the utility model;
[0033] Figure 3 It is a top view of the utility model;
[0034] Figure 4 This is a schematic diagram of the position of the lifting platform and the anti-slip mat;
[0035] Figure 5 It is a structural diagram of the mobile rack;
[0036] Figure 6 It is a top view of the mobile rack.
[0037] In the figure: 1. Base plate; 2. Lifting platform; 301. Electric slide rail; 302. Moving frame; 303. Rotating motor; 304. Roller; 305. Belt; 306. Distance measuring unit; 306-1. Adjusting frame; 306-2. Distance meter; 4. Control panel; 5. Anti-slip layer; 6. Anti-slip mat; 7. Cookware. DETAILED DESCRIPTION
[0038] The following is a further detailed description of the technical solution of the present invention through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the implementation of the present invention is not limited to the following embodiments, and any form of modification and / or change made to the present invention will fall within the scope of protection of the present invention.
[0039] In this utility model, unless otherwise specified, all parts and percentages are by weight. The equipment and raw materials used are commercially available or commonly used in the art. The methods in the following embodiments, unless otherwise specified, are conventional methods in the art. The components or equipment in the following embodiments, unless otherwise specified, are all common standard parts or components known to those skilled in the art. Their structures and principles are known to those skilled in the art through technical manuals or routine experimental methods.
[0040] The following detailed description of the embodiments of the present invention is made in conjunction with the accompanying drawings. In the following detailed description, for ease of explanation, many specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention. However, one or more embodiments can also be implemented by those skilled in the art without these specific details.
[0041] like Figure 1-Figure 3 As shown, a fixture for spraying non-stick pans includes a base plate 1 and a lifting platform 2. The lifting platform 2 is set on the top of the base plate 1, and the lifting platform 2 is connected to the base plate 1. Several clamping components are set at equal distances along the outer side of the lifting platform 2 on the top of the base plate 1.
[0042] Base plate 1 is the foundation of the entire fixture, providing a stable platform to ensure the stability of the fixture and its components. Lifting platform 2, located on top of base plate 1, supports the bottom of the pot 7 and adjusts its height by raising and lowering it to maintain an appropriate distance from the spray equipment.
[0043] like Figure 4As shown, a non-slip pad 6 is installed on top of the lifting platform 2 and is connected to the lifting platform 2. The non-slip pad 6 has a surface with a certain friction coefficient, which can effectively absorb certain impact forces and vibrations, ensuring that the pot 7 remains stable during lifting and height adjustment. At the same time, the non-slip pad 6 also protects the bottom surface of the pot 7 from direct contact with the hard lifting platform 2, which may cause wear or scratches. Overall, the provision of the non-slip pad 6 improves the fixture's ability to secure the pot 7, helping to ensure the accuracy and stability of the spraying process.
[0044] The number of clamping assemblies is at least four. Four or more clamping assemblies are evenly distributed around the pot 7, creating symmetrical force points, effectively preventing the pot 7 from tilting, shifting, or shaking during the spraying process. This multi-point support arrangement helps evenly distribute the clamping force, ensuring that the pot 7 remains level at all times, and ensuring uniform and precise spraying.
[0045] like Figure 5 and Figure 6 As shown, the clamping assembly includes an electric slide 301, a movable frame 302, a rotating motor 303, a roller 304, a belt 305 and a distance measuring unit 306. The electric slide 301 is connected to the base plate 1, and the sliding end of the electric slide 301 is connected to the movable frame 302. A roller 304 is provided at one end of the top of the movable frame 302 adjacent to the lifting platform 2, and the roller 304 is connected to the movable frame 302. A distance measuring unit 306 is provided at one end of the top of the movable frame 302 away from the lifting platform 2, and the distance measuring unit 306 is connected to the movable frame 302. A rotating motor 303 is provided between the distance measuring unit 306 and the roller 304, and the output end of the rotating motor 303 is connected to the roller 304 through a belt 305.
[0046] The lifting platform 2 , the distance measuring unit 306 , the electric slide rail 301 and the rotating motor 303 are electrically connected.
[0047] Several clamping assemblies are evenly distributed around the outside of the lifting platform 2. They are responsible for fixing the position of the pot 7 and adjusting its angle according to actual conditions. The core components of each clamping assembly include an electric slide 301, a movable frame 302, a rotating motor 303, a roller 304, a belt 305 and a distance measuring unit 306. The electric slide 301 is fixed on the base plate 1 and can control the horizontal sliding of the movable frame 302, ensuring that the clamp can be adjusted according to the size and shape of the pot 7 so as to accurately fix the pot 7 in the predetermined position, thereby ensuring that the pot 7 does not move horizontally or deviate during the spraying process. A roller 304 is installed at one end of the top of the movable frame 302 close to the lifting platform 2. The roller 304 contacts the edge of the pot 7, and the rotating motor 303 drives the roller 304 to rotate through the belt 305 to adjust the angle of the pot 7. Among them, the belt 305 is meshingly connected with the rotating end of the rotating motor 303 and the roller 304. The meshing teeth of the meshing connection create greater friction and a more stable transmission between the belt 305 and the roller 304. Compared to conventional transmission methods, the meshing connection prevents slippage, ensuring that the power from the rotating motor 303 is transmitted to the roller 304 with minimal loss, thereby precisely controlling the rotation angle and speed of the roller 304. The surface of the roller 304 is provided with an anti-slip layer 5, which is connected to the roller 304. The anti-slip layer 5 enhances the friction between the roller 304 and the pot 7, ensuring that the pot 7 does not slip or shift during rotation or angle adjustment.
[0048] The distance measuring units 306 at different positions will detect the distance between them and the pot 7. The distance measuring unit 306 is installed on the top of the mobile frame 302, away from one end of the lifting platform 2, and is used to monitor the distance between the pot 7 and the clamping assembly.
[0049] If the distances between the pot 7 and the clamping assembly detected by the plurality of measuring units are consistent with the set distances, it is proved that the pot 7 is in a horizontal state on the clamp.
[0050] If the distances between the pot 7 and the clamping assembly detected by multiple measuring units are inconsistent with the set distance, it means that the pot 7 is not kept level, and feedback is sent to the rotation motor 303. The rotation motor 303 drives the roller 304 to rotate via the belt 305 based on the data signals provided by the measuring units, and adjusts the rotation of the roller 304, thereby adjusting the angle of the pot 7, until the distances detected by all measuring units are the same as the set distance.
[0051] Distance measurement unit 306 includes an adjustment frame 306-1 and a rangefinder 306-2. Adjustment frame 306-1 is connected to mobile frame 302, and rangefinder 306-2 is also connected to mobile frame 302. Adjustment frame 306-1 is connected to mobile frame 302 to provide fixation and adjustment for rangefinder 306-2, ensuring that rangefinder 306-2 can flexibly adapt to the different shapes and sizes of cookware 7. Through its connection to mobile frame 302, rangefinder 306-2 measures the distance between cookware 7 and the clamping assembly in real time.
[0052] The non-stick pan spraying fixture also includes a control panel 4, which is electrically connected to the lifting platform 2, the rangefinder 306-2, the lifting platform 2 and the rotating motor 303. Through the control panel 4, the user can accurately adjust the height of the lifting platform 2 to ensure that the appropriate distance is maintained between the pot 7 and the spraying equipment; at the same time, the rangefinder 306-2 feeds back the distance data between the pot 7 and the fixture to the control panel 4 in real time, so that the user can monitor the horizontal state of the pot 7 and make necessary adjustments. The control panel 4 can also control the operation of the rotating motor 303 and adjust the rotation angle of the roller 304, thereby accurately adjusting the angle of the pot 7 to ensure uniformity of spraying. In general, the control panel 4 makes the entire spraying process more automated and precise through electrical connections with various components, thereby improving the convenience of operation and the stability of the spraying quality.
[0053] The operating steps of the non-stick pan spraying fixture of the utility model are as follows:
[0054] During operation, the height of the lifting platform 2 is first adjusted using the control panel 4, maintaining an appropriate distance from the spraying equipment to ensure that the pot 7 is accurately placed on the lifting platform 2. The anti-slip pad 6 provided on the lifting platform 2 prevents the pot 7 from sliding during operation. After the pot 7 is placed in the center of the lifting platform 2, the electric slide 301 is activated, which drives the movable frame 302, causing the rollers 304 to gently contact the edge of the pot 7, ensuring that the pot 7 is evenly supported.
[0055] Next, the distance meter 306-2 will measure the distance between the pot 7 and the clamping assembly in real time to ensure that the pot 7 remains horizontal. If the distance meter 306-2 finds that the pot 7 is not in a horizontal position, it will transmit this information to the control panel 4 for feedback. The control panel 4 will automatically control the rotation of the rotation motor 303 to adjust the rotation of the roller 304, thereby adjusting the angle of the pot 7 until the measuring unit detects that the pot 7 is now horizontal.
[0056] Once the pot 7 is level and stable, the spraying operation can begin. During the spraying process, the distance meter 306-2 continuously monitors the distance between the pot 7 and the clamping assembly. If displacement or angle change is detected, the clamp automatically adjusts the roller 304 to ensure that the pot 7 maintains the correct position and angle to prevent uneven spraying.
[0057] This document uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A non-stick pan spraying fixture, characterized by: The non-stick pan spraying fixture comprises a bottom plate (1) and a lifting platform (2); the lifting platform (2) is arranged on the top of the bottom plate (1); the lifting platform (2) is connected to the bottom plate (1); and a plurality of clamping components are arranged at equal distances on the top of the bottom plate (1) along the outer side of the lifting platform (2); The clamping assembly comprises an electric slide rail (301), a movable frame (302), a rotating motor (303), a roller (304), a belt (305) and a distance measuring unit (306), wherein the electric slide rail (301) is connected to the bottom plate (1), the sliding end of the electric slide rail (301) is connected to the movable frame (302), a roller (304) is provided at one end of the top of the movable frame (302) adjacent to the lifting platform (2), the roller (304) is connected to the movable frame (302), a distance measuring unit (306) is provided at one end of the top of the movable frame (302) away from the lifting platform (2), the distance measuring unit (306) is connected to the movable frame (302), a rotating motor (303) is provided between the distance measuring unit (306) and the roller (304), and the output end of the rotating motor (303) is connected to the roller (304) via a belt (305); The lifting platform (2), the distance measuring unit (306), the electric slide rail (301) and the rotating motor (303) are electrically connected.
2. The non-stick pan spraying fixture according to claim 1, characterized in that: The distance measurement unit (306) comprises an adjustment frame (306-1) and a distance meter (306-2), wherein the adjustment frame (306-1) is connected to a moving frame (302), and the distance meter (306-2) is connected to the moving frame (302).
3. The non-stick pan spraying fixture according to claim 1, characterized in that: The belts (305) are meshingly connected with the rotating end of the rotating motor (303) and the roller (304).
4. The non-stick pan spraying fixture according to claim 1, characterized in that: The number of the clamping assemblies is at least four.
5. The non-stick pan spraying fixture according to claim 2, characterized in that: The non-stick pan spraying fixture further comprises a control panel (4), and the control panel (4) is electrically connected to the lifting platform (2), the distance meter (306-2), the lifting platform (2) and the rotating motor (303).
6. The non-stick pan spraying fixture according to claim 3, characterized in that: An anti-skid layer (5) is provided on the surface of the roller (304), and the anti-skid layer (5) is connected to the roller (304).
7. The non-stick pan spraying fixture according to claim 5, characterized in that: An anti-slip pad (6) is provided on the top of the lifting platform (2), and the anti-slip pad (6) is connected to the lifting platform (2).
Citation Information
Patent Citations
Non -stick pan is anchor clamps for spraying
CN207478857U