Impurity removal device for tea processing
The tea leaves are vibrating and dispersed through the rotation mechanism driven by the stepper motor and the guide plate, combined with the drying system of the fan pump and the heating pipe, the problem of tea accumulation and wet tea leaves is solved, and a more comprehensive removal effect is achieved.
Patent Information
- Application Number
- CN202422210656.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing tea processing equipment has poor effect on removing impurities when tea accumulates, and it is difficult to remove impurities on the surface of wet tea, resulting in incomplete removal of impurities.
The rotation mechanism driven by a stepper motor is used to cooperate with the guide plate to achieve vibration and dispersion of the tea leaves. At the same time, the drying system composed of a fan pump and a heating pipe is used to dry the tea leaves surface through hot air to reduce impurities adhesion.
Effectively prevent tea accumulation, improve impurity removal effect, and reduce the adhesion of impurities on the surface of wet tea, achieve more comprehensive tea removal and improve the practicality of the device.
Smart Images

Figure CN223264288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to an impurity removal device used for tea processing. Background Art
[0002] Tea is made through steps such as spreading, extracting, drying, and selecting. Before making, tea needs to be cleaned to ensure the cleanliness and hygiene of the tea. Generally, impurities such as hair, chicken feathers, ash powder, etc. mixed in the tea are removed by electrostatic adsorption. Under the adsorption of electrostatic rollers, the efficiency of the impurity removal process is greatly improved, the amount of labor is reduced, and the quality and economic benefits of the tea are greatly improved.
[0003] However, when the existing tea processing impurity removal device is put into use, the staff is required to place the tea leaves on the conveyor belt. However, most of the tea leaves are piled up in one piece when placed, which makes it impossible for the electrostatic friction roller to adsorb some impurities inside the tea leaves, thereby reducing the effect of the device on tea impurity removal. At the same time, most tea leaves have a certain amount of moisture during electrostatic adsorption, which will cause some impurities to adhere to the surface of the tea leaves, resulting in a situation where the device is less comprehensive in removing impurities from the tea leaves. Utility Model Content
[0004] The purpose of the utility model is to provide a device for removing impurities from tea leaves in order to solve the problems mentioned above.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a device for removing impurities from tea leaves, comprising a support frame and an impurity removal component disposed on the top of the support frame, and further comprising:
[0006] A collecting assembly is provided on the top of the support frame, a guide plate is provided on one side of the support frame, a stepping motor is bolted to one side of the support frame, a rotating mechanism is provided above the stepping motor, a support plate is bolted to one side of the support frame, and a connecting rod is slidably connected to the inner cavity of the support plate;
[0007] A U-shaped frame is bolted to the top of the support frame, a fan pump is bolted to the top of the U-shaped frame, a fixed shell is bolted to the top of the U-shaped frame, a heating pipe is installed in the inner cavity of the fixed shell, and an air supply mechanism is set on one side of the U-shaped frame.
[0008] Preferably, the rotating mechanism includes a turntable fixed to the output shaft of the stepper motor, the top of the turntable is bolted with a fixed block, the bottom of the connecting rod is rotatably connected to a roller, and the surface of the roller is rollingly connected to the top of the fixed block.
[0009] Preferably, the air delivery mechanism includes a connecting pipe connected to the surface of the fan pump, the other end of the connecting pipe is connected to one side of the fixed shell, the other side of the fixed shell is connected to a transmission pipe, and the other end of the transmission pipe is connected to a nozzle.
[0010] Preferably, the cross section of the fixing block is trapezoidal in design.
[0011] Preferably, the central axis of the turntable corresponds to the central axis of the stepper motor output shaft.
[0012] Preferably, the other end of the nozzle is fixedly connected to the inner cavity of the U-shaped frame, and one end of the nozzle passes through the other side of the U-shaped frame and is fixedly connected to the penetration point.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] The utility model can make the guide plate vibrate under the cooperation of the stepping motor, the rotating mechanism, the connecting rod and the supporting plate, so that the guide plate can vibrate the tea leaves, effectively preventing the accumulation of tea leaves which would lead to a decrease in the tea impurity removal effect of the device. At the same time, with the cooperation of the fan pump, the fixed shell, the heating tube and the air delivery mechanism, the hot air can dry the moisture on the surface of the tea leaves, which can reduce the situation where impurities adhere to the surface of the tea leaves, thereby making the device more comprehensive in removing impurities from the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixed shell in the present utility model;
[0017] Figure 3 This is a schematic structural diagram of the connecting rod and the support plate in the present invention;
[0018] Figure 4 It is a structural diagram of the rotating mechanism in the utility model;
[0019] Figure 5 It is a structural diagram of the air delivery mechanism in the utility model.
[0020] In the figure: 1. Support frame; 2. De-dusting component; 3. Collecting component; 4. Guide plate; 5. Stepper motor; 6. Rotating mechanism; 61. Turntable; 62. Fixed block; 63. Roller; 7. Connecting rod; 8. Support plate; 9. U-shaped frame; 10. Fan pump; 11. Fixed shell; 12. Heating pipe; 13. Air supply mechanism; 131. Connecting pipe; 132. Transmission pipe; 133. Nozzle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-5 The figure shows a device for removing impurities from tea leaves, comprising a support frame 1, a cleaning component 2 being provided on the top of the support frame 1, the cleaning component 2 being composed of a plurality of electrostatic friction rollers, and impurities on the surface of the tea leaves being adsorbed under the action of the cleaning component 2, a collecting component 3 being provided on the top of the support frame 1, the collecting component 3 being composed of a plurality of guide grooves and a collecting box, and impurities being moved to the interior of the collecting box through the collecting component 3 under the action of the cleaning component 2, thereby facilitating the collection of impurities by the staff, and a guide plate 4 being provided on one side of the support frame 1, and the guide plate 4 being able to guide and move the tea leaves that need to be cleaned, a stepping motor 5 being bolted to one side of the support frame 1, a rotating mechanism 6 being provided above the stepping motor 5, a support plate 8 being bolted to one side of the support frame 1, and a connecting rod 7 being slidably connected to the inner cavity of the support plate 8, and the rotating mechanism 6 and the connecting rod 7 being used in conjunction with each other, and the top of the connecting rod 7 and the bottom of the guide plate 4 being bolted to each other, and under the cooperation of the stepping motor 5 and the rotating mechanism 6, the connecting rod 7 can drive the guide plate 4 to move. The tea leaves on the top of the tea leaves are dried by the air conveying mechanism 13, thereby effectively preventing the tea leaves from piling up and causing the device to be unable to remove some impurities.
[0023] The rotating mechanism 6 includes a turntable 61, the bottom of which is fixedly connected to the output shaft of the stepper motor 5, and the central axis of the turntable 61 corresponds to the central axis of the output shaft of the stepper motor 5. A fixed block 62 is bolted to the top of the turntable 61, and a roller 63 is rotatably connected to the bottom of the connecting rod 7. The surface of the roller 63 is rollingly connected to the top of the fixed block 62. With the cooperation of the stepper motor 5 and the turntable 61, the fixed block 62 can be rotated at the bottom of the roller 63, so that the top of the fixed block 62 and the surface of the roller 63 are constantly intertwined and corresponding, and under the action of the support plate 8, the connecting rod 7 can drive the guide plate 4 to vibrate on one side of the support frame 1, which can separate the piled tea leaves, thereby increasing the effect of the device on removing impurities from the tea leaves. The cross-section of the fixed block 62 is trapezoidal in design.
[0024] The air delivery mechanism 13 includes a connecting pipe 131, one end of the connecting pipe 131 is communicated with the surface of the fan pump 10, the other end of the connecting pipe 131 is communicated with one side of the fixed shell 11, the other side of the fixed shell 11 is communicated with a transmission pipe 132, the other end of the transmission pipe 132 is communicated with a nozzle 133, the other end of the nozzle 133 is fixedly connected to the inner cavity of the U-shaped frame 9, one end of the nozzle 133 passes through the other side of the U-shaped frame 9 and is fixedly connected with the penetration point. With the cooperation of the fan pump 10 and the connecting pipe 131, air can enter the interior of the fixed shell 11, and then under the action of the heating pipe 12, the heated air can enter the interior of the nozzle 133 through the transmission pipe 132, and the surface of the tea leaves is dried through the nozzle 133, which effectively prevents the tea leaves that have not been decontaminated from being wet, resulting in a decrease in the decontamination effect, thereby increasing the practicality of the device.
[0025] Working principle: First, the staff places the tea leaves that need to be cleaned on the top of the guide plate 4, and then under the action of the stepper motor 5, the turntable 61 can drive the fixed block 62 to rotate. When the top of the fixed block 62 corresponds to the bottom of the roller 63, the guide plate 4 is moved upward through the connecting rod 7. When the top of the fixed block 62 and the bottom of the roller 63 are intertwined with each other, the guide plate 4 is moved downward through the connecting rod 7. Under the action of the support plate 8, the connecting rod 7 can drive the guide plate 4 to achieve a vibration effect, which can make the piled tea leaves evenly distributed on the top of the guide plate 4. When the plate 4 transfers the dispersed tea leaves to the bottom of the nozzle 133, with the cooperation of the fan pump 10 and the connecting pipe 131, the air can enter the interior of the fixed shell 11, and then the air is heated by the heating pipe 12. The heated air enters the interior of the nozzle 133 through the transmission pipe 132, and the tea leaves are dried through the nozzle 133. The tea leaves are transferred to the top of the conveyor belt through the guide plate 4. Under the action of multiple electrostatic friction rollers of the impurity removal component 2, the impurities inside the tea leaves can be collected by the collecting component 3. Then the staff will clean the collection box of the collecting component 3 and put it back to its original position.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for removing impurities from tea leaves, comprising a support frame (1) and an impurity removal component (2) disposed on the top of the support frame (1), characterized in that: Also includes: A collecting assembly (3) is arranged on the top of a support frame (1), a guide plate (4) is provided on one side of the support frame (1), a stepping motor (5) is bolted to one side of the support frame (1), a rotating mechanism (6) is provided above the stepping motor (5), a support plate (8) is bolted to one side of the support frame (1), and a connecting rod (7) is slidably connected to the inner cavity of the support plate (8); A U-shaped frame (9) is bolted to the top of a support frame (1), a fan pump (10) is bolted to the top of the U-shaped frame (9), a fixed shell (11) is bolted to the top of the U-shaped frame (9), a heating pipe (12) is installed in the inner cavity of the fixed shell (11), and an air supply mechanism (13) is provided on one side of the U-shaped frame (9).
2. The impurity removal device for tea processing according to claim 1, characterized in that: The rotating mechanism (6) includes a turntable (61) fixed to the output shaft of the stepping motor (5), the top of the turntable (61) is bolted with a fixed block (62), the bottom of the connecting rod (7) is rotatably connected to a roller (63), and the surface of the roller (63) is rollingly connected to the top of the fixed block (62).
3. The impurity removal device for tea processing according to claim 1, characterized in that: The air delivery mechanism (13) includes a connecting pipe (131) connected to the surface of the fan pump (10), the other end of the connecting pipe (131) is connected to one side of the fixed shell (11), the other side of the fixed shell (11) is connected to a transmission pipe (132), and the other end of the transmission pipe (132) is connected to a nozzle (133).
4. The impurity removal device for tea processing according to claim 2, characterized in that: The cross section of the fixing block (62) is designed to be trapezoidal.
5. The impurity removal device for tea processing according to claim 2, characterized in that: The central axis of the turntable (61) corresponds to the central axis of the output shaft of the stepping motor (5).
6. The impurity removal device for tea processing according to claim 3, characterized in that: The other end of the nozzle (133) is fixedly connected to the inner cavity of the U-shaped frame (9), and one end of the nozzle (133) passes through the other side of the U-shaped frame (9) and is fixedly connected to the penetration point.