Stamping part sorting device

Through the cooperation of the conveyor belt and the guide plate, the deflection of the guide plate is controlled by the detection head and control mechanism, which solves the problems of complex structure and low efficiency of the existing device, and realizes continuous detection and sorting of stamping parts.

CN223264308UActive Publication Date: 2025-08-26YANTAI TENGJUN AUTO PARTS MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422441333.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-26
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing stamping part sorting device has a complex structure and low detection efficiency. It requires frequent use of vacuum suction cups to grab and rotate the workpiece.

Method used

The conveyor belt and guide plate structure is adopted. After detection by the detection head, the control mechanism controls the driving motor to rotate the guide plate to deflect. The workpiece is sorted through the sorting port to achieve continuous detection and classification.

Benefits of technology

The device structure is simplified, the detection efficiency is improved, and the continuous detection and sorting of workpieces is realized, making it easy to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223264308U_ABST
    Figure CN223264308U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of stamping part sorting, and particularly relates to a stamping part sorting device which comprises a conveying belt, baffles are symmetrically installed on the two sides of the conveying belt, a detection head is arranged above the feeding end of the conveying belt, a rotating shaft is installed at the center position of a support, the lower end of the rotating shaft is connected with a guide plate, and the guide plate is connected with the feeding end of the conveying belt. A first sorting opening and a second sorting opening are formed in the baffles on the two sides of the end, away from the detection head, of the conveying belt correspondingly, and a control mechanism used for equipment control is installed on the outer side of the baffle on one side. Through detection of the detection head, rotation of the driving motor is controlled through the control mechanism, the guide plate is driven to deflect towards one side of the first sorting opening or one side of the second sorting opening, and the detected workpieces are guided and classified; and qualified products or unqualified products can flow out through the sorting opening I and the sorting opening II respectively, so that the purpose of sorting is achieved, and the detection has continuity.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of stamping part sorting, in particular to a stamping part sorting device. Background Art

[0002] Stamping parts are workpieces made by stamping machines. During the stamping process, the stamping parts will be of different sizes and there will be many defective products, so the stamping parts need to be sorted.

[0003] For example, prior art publication CN214077911U discloses a stamping part sorting device comprising a work surface with a rotating shaft rotatably connected to the top outer wall of the work surface. A fixed rod is mounted on the outer circumference of the rotating shaft, and an electric telescopic rod is mounted on one side of the bottom outer wall of the fixed rod. A hollow housing is mounted on the bottom outer wall of the electric telescopic rod. The device uses a vacuum suction cup to hold the stamping part and then places it on a laser ranging sensor for measurement. After measurement, the vacuum cup then holds the workpiece and rotates it around the rotating shaft to place the workpiece in either a qualified or unqualified position.

[0004] While this device has many beneficial effects, it still has the following problems: When inspecting workpieces, it requires frequent use of a vacuum suction cup to grab the workpiece and place it in the inspection position. After inspection, the workpiece is then placed in the qualified or unqualified area. Furthermore, the vacuum suction cup needs to be driven to rotate, making the device structure more complex and the inspection efficiency lower. In view of this, we propose a stamping parts sorting device. Utility Model Content

[0005] In order to make up for the shortcomings of the existing technology, such as the relatively complex structure of the detection equipment and the relatively low detection efficiency, the utility model proposes a stamping parts sorting device.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: a stamping parts sorting device described in the present invention comprises a conveyor belt, baffles are symmetrically installed on both sides of the conveyor belt, a detection head is arranged above the incoming end of the conveyor belt, a swinging mechanism is arranged on the upper end surface of the conveyor belt just below the detection head, a bracket is installed at the end of the conveyor belt away from the detection head, a rotating shaft is installed at the center position of the bracket, a guide plate is connected to the lower end of the rotating shaft, a sorting port 1 and a sorting port 2 are respectively opened on the baffles on both sides of the end of the conveyor belt away from the detection head, and a device for controlling the equipment is installed on the outer side of the baffle on one side. The control mechanism transmits the detection information to the control mechanism after the detection head detects, and the control mechanism controls the rotation of the drive motor and drives the guide plate to deflect toward the sorting port one or toward the sorting port two, so as to guide and classify the workpieces after detection. Through the guiding effect of the guide plate, qualified products or unqualified products can flow out through the sorting port one and the sorting port two respectively, thereby achieving the purpose of sorting. The conveyor belt drives the workpiece to pass through the detection head in sequence for detection, which can make the detection continuous. In addition, the device has a simple structure and is easy to use.

[0007] Preferably, both ends of the conveyor belt are respectively mounted on support seats, and the baffle is fixedly connected to the support seats for easy support.

[0008] Preferably, the swinging mechanism includes a guide port, a detection port and a connecting frame. The guide port is arranged at the front end of the material input direction of the swinging mechanism, the detection port is located at the rear section of the guide port, and the width of the guide port is the same as the width of the sorted workpiece. The guide port is located directly below the detection head. The guide port and the detection port are fixedly connected to the baffle through a connecting frame, and the connecting frame and the baffle are a detachable structure.

[0009] Preferably, the guide plate is arranged in a central symmetrical manner about the central axis of the rotating shaft, the upper end of the rotating shaft is connected to a drive motor, the outer shell of the drive motor is fixedly connected to the bracket, and a rubber strip is installed at the lower end of the guide plate. The guide plate is fitted with the upper end surface of the conveyor belt through the rubber strip to facilitate guiding the workpiece.

[0010] Preferably, the outer ends of the first sorting port and the second sorting port are respectively provided with material guide ports, and the material guide ports are fixedly mounted on the baffle.

[0011] Preferably, the control mechanism is electrically connected to the detection head and the drive motor, and the control mechanism is used to receive detection information from the detection head and to adjust and control the drive motor.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model places the workpieces to be inspected on a conveyor belt. After passing through the inspection head for inspection, the inspection information is transmitted to a control mechanism. The control mechanism controls the rotation of the drive motor and drives the guide plate to deflect toward the first sorting port or toward the second sorting port, guiding and sorting the inspected workpieces. The guide plate guides qualified products and unqualified products to flow out through the first sorting port and the second sorting port, respectively, thereby achieving the purpose of sorting. The conveyor belt drives the workpieces to pass through the inspection head in sequence for inspection, which ensures continuous inspection. The device has a simple structure and is easy to use.

[0014] 2. The utility model adheres a rubber strip under the guide plate, which can be well combined with the end surface of the conveyor belt, thereby preventing thinner workpieces from leaking out of the gap and avoiding failure to achieve the purpose of sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the bracket, rotating shaft and guide plate of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the conveyor belt and baffle area of ​​the present invention;

[0019] Figure 4 It is a schematic diagram of the enlarged structure of the connection between the swing mechanism and the baffle of the utility model.

[0020] In the figure: 1. Conveyor belt; 2. Baffle; 3. Detection head; 4. Material swing mechanism; 5. Bracket; 6. Rotating shaft; 7. Guide plate; 8. Sorting port 1; 9. Sorting port 2; 10. Support seat; 11. Control mechanism; 401. Guide port; 402. Detection port; 403. Connecting frame; 601. Drive motor; 701. Rubber strip; 901. Material guide port. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 As shown, a stamping parts sorting device includes a conveyor belt 1, with baffles 2 symmetrically installed on both sides of the conveyor belt 1, a detection head 3 is provided above the incoming material end of the conveyor belt 1, and a swing mechanism 4 is provided on the upper end surface of the conveyor belt 1 directly below the detection head 3. A bracket 5 is installed at the end of the conveyor belt 1 away from the detection head 3, and a rotating shaft 6 is installed at the center of the bracket 5. The lower end of the rotating shaft 6 is connected to a guide plate 7. Sorting port 1 8 and sorting port 2 9 are respectively opened on the baffles 2 on both sides of the end of the conveyor belt 1 away from the detection head 3. A control mechanism 11 for equipment control is installed on the outer side of one baffle 2;

[0023] When screening stamping parts, first put the stamping workpieces on the conveyor belt 1 in sequence, and the workpieces are passed through the detection head 3 in sequence through the transmission of the conveyor belt 1. When the workpieces are qualified after passing the detection of the detection head 3, the detection head 3 will transmit the detection signal to the control mechanism 11, and the control mechanism 11 controls the drive motor 601 to drive the rotating shaft 6 to rotate on the bracket 5, and then use the rotation of the rotating shaft 6 to drive the guide plate 7 to deflect to the side of the sorting port 8, and the workpieces are driven to move forward continuously through the conveyor belt 1, and the qualified workpieces are guided by the guide plate 7 to flow out from the sorting port 8. When the probe 3 detects that the workpiece is unqualified, the detection head 3 will also transmit the detection signal to the control mechanism 11. The control mechanism 11 also controls the drive motor 601 to drive the rotating shaft 6 to rotate on the bracket 5, and then uses the rotation of the rotating shaft 6 to drive the guide plate 7 to deflect toward the side of the sorting port 2 9. The workpiece is driven to move forward continuously through the conveyor belt 1, and the unqualified workpiece is guided by the guide plate 7 to flow out from the sorting port 2 9, thereby achieving the purpose of sorting the workpiece, which can make the detection continuous, and the device has a simple structure and is easy to use.

[0024] The two ends of the conveyor belt 1 are respectively mounted on the support base 10, and the baffle 2 is fixedly connected to the support base 10;

[0025] The support base 10 is used to support the conveyor belt 1 so that the conveyor belt 1 can be used stably.

[0026] The swing mechanism 4 includes a guide port 401, a detection port 402, and a connecting frame 403. The guide port 401 is arranged at the front end of the swing mechanism 4 in the material feeding direction, and the detection port 402 is located at the rear end of the guide port 401. The width of the guide port 401 is the same as the width of the workpiece to be sorted. The guide port 401 is located directly below the detection head 3. The guide port 401 and the detection port 402 are fixedly connected to the baffle 2 via the connecting frame 403, and the connecting frame 403 and the baffle 2 are detachable.

[0027] The workpiece can be straightened by the swinging mechanism 4 so that it can flow just below the detection head 3, which is convenient for detection. When in use, the workpiece on the conveyor belt 1 can be introduced into the detection port 402 through the guide port 401, and the workpiece can be straightened through the detection port 402. When the workpiece flows in the guide port 401 area, it is just below the detection head 3, which is convenient for detection. The swinging mechanism 4 can be fixed on the baffle 2 for use through the connecting frame 403. When replaced, it can be disassembled and replaced with different types of swinging mechanisms 4 for use.

[0028] The guide plate 7 is centrally symmetrically arranged about the central axis of the rotating shaft 6. The upper end of the rotating shaft 6 is connected to a drive motor 601. The outer housing of the drive motor 601 is fixedly connected to the bracket 5. A rubber strip 701 is installed at the lower end of the guide plate 7. The guide plate 7 is in contact with the upper end surface of the conveyor belt 1 through the rubber strip 701.

[0029] By sticking the rubber strip 701 below the guide plate 7, it can be well combined with the end surface of the conveyor belt 1, thereby preventing thinner workpieces from leaking out of the gap and avoiding failure to achieve the purpose of sorting.

[0030] The outer ends of the sorting port 1 8 and the outer ends of the sorting port 2 9 are respectively provided with a material guide port 901, which is fixedly mounted on the baffle 2;

[0031] The material guide port 901 can be used to conveniently guide out the outflowing workpieces and facilitate the collection of the workpieces.

[0032] The control mechanism 11 is electrically connected to the detection head 3 and the drive motor 601. The control mechanism 11 is used to receive detection information from the detection head 3 and adjust and control the drive motor 601.

[0033] Through the control and adjustment of the control mechanism 11, the normal operation of the equipment can be met, so that the equipment can perform self-detection and sorting of workpieces.

[0034] Working principle: when screening stamping parts, first put the stamping workpieces on the conveyor belt 1 in sequence, and the workpieces are passed through the detection head 3 in sequence through the transmission of the conveyor belt 1. When the workpieces are qualified after the detection of the detection head 3, the detection head 3 will transmit the detection signal to the control mechanism 11, and the control mechanism 11 controls the drive motor 601 to drive the rotating shaft 6 to rotate on the bracket 5, and then use the rotation of the rotating shaft 6 to drive the guide plate 7 to deflect to the side of the sorting port 8, and the workpiece is driven to move forward continuously through the conveyor belt 1, and guided by the guide plate 7. Qualified workpieces flow out from the sorting port 1 8. When the detection head 3 detects that the workpiece is unqualified, the detection head 3 will also transmit the detection signal to the control mechanism 11. The control mechanism 11 also controls the drive motor 601 to drive the rotating shaft 6 to rotate on the bracket 5, and then uses the rotation of the rotating shaft 6 to drive the guide plate 7 to deflect toward the side of the sorting port 2 9. The workpiece is driven to move forward continuously through the conveyor belt 1, and the unqualified workpiece is guided by the guide plate 7 to flow out from the sorting port 2 9, thereby achieving the purpose of sorting the workpieces.

[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A stamping parts sorting device, characterized in that The invention comprises a conveyor belt (1), baffles (2) are symmetrically installed on both sides of the conveyor belt (1), a detection head (3) is arranged above the material-incoming end of the conveyor belt (1), a swinging mechanism (4) is arranged on the upper end surface of the conveyor belt (1) just below the detection head (3), a bracket (5) is installed at the end of the conveyor belt (1) away from the detection head (3), a rotating shaft (6) is installed at the center position of the bracket (5), and a guide plate (7) is connected to the lower end of the rotating shaft (6), a sorting port 1 (8) and a sorting port 2 (9) are respectively opened on the baffles (2) on both sides of the end of the conveyor belt (1) away from the detection head (3), and a control mechanism (11) for equipment control is installed on the outer side of the baffle (2) on one side.

2. A stamping parts sorting device according to claim 1, characterized in that: Both ends of the conveyor belt (1) are respectively mounted on a support base (10), and the baffle (2) is fixedly connected to the support base (10).

3. The stamping parts sorting device according to claim 2, characterized in that: The swing mechanism (4) comprises a guide port (401), a detection port (402) and a connecting frame (403); the guide port (401) is arranged at the front end of the swing mechanism (4) in the material feeding direction; the detection port (402) is located at the rear section of the guide port (401); the width of the guide port (401) is the same as the width of the workpiece to be sorted; the guide port (401) is located directly below the detection head (3); the guide port (401) and the detection port (402) are fixedly connected to the baffle (2) via the connecting frame (403); and the connecting frame (403) and the baffle (2) are a detachable structure.

4. A stamping parts sorting device according to claim 3, characterized in that: The guide plate (7) is centrally symmetrically arranged about the central axis of the rotating shaft (6); the upper end of the rotating shaft (6) is connected to a driving motor (601); the outer shell of the driving motor (601) is fixedly connected to the bracket (5); the lower end of the guide plate (7) is provided with a rubber strip (701); the guide plate (7) is fitted with the upper end surface of the conveyor belt (1) via the rubber strip (701).

5. The stamping parts sorting device according to claim 4, characterized in that: The outer ends of the first sorting port (8) and the second sorting port (9) are respectively provided with material guide ports (901), and the material guide ports (901) are fixedly mounted on the baffle (2).

6. The stamping parts sorting device according to claim 5, characterized in that: The control mechanism (11) is electrically connected to the detection head (3) and the drive motor (601). The control mechanism (11) is used to receive detection information from the detection head (3) and to regulate and control the drive motor (601).

Citation Information

Patent Citations

  • Stamping part sorting device

    CN214077911U