Washing device for processing and producing zinc-cultured sand
Through the cleaning device combining the pre-washed grinding wheel and the reciprocating movable arms, the problem of incomplete cleaning of impurities in zinc baked sand production is solved, efficient and automated zinc sand cleaning is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422464486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Traditional water washing equipment is not thoroughly cleaned in zinc baked sand production, which affects the purity and quality of the product, and is unstable in operation, increasing labor intensity.
The cleaning device combined with a pre-washed grinding wheel and a reciprocating movable arm is used to realize the automated process through pre-washing and secondary cleaning, including the rotation of the pre-washed grinding wheel and the stirring effect of the segmented cleaning plate, combined with the rotation and reciprocating movement of the stirring blades in the cleaning device, the zinc sand is deeply cleaned.
It improves the cleaning efficiency of zinc sand, thoroughly removes impurities, reduces manual intervention, realizes automated production, and improves production efficiency and stability.
Smart Images
Figure CN223264401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water washing equipment, in particular to a water washing device used for zinc sand processing and production. Background Art
[0002] During the production process of zinc roasted sand, the raw materials may contain various impurities, such as sodium chloride, dust, and other metal oxides. These impurities will affect the quality of zinc roasted sand and the efficiency of subsequent processing and utilization. Therefore, cleaning zinc roasted sand through a water washing device is an important step to remove these impurities and improve product quality.
[0003] Traditional water washing equipment mainly uses a single stirring blade and a motor to stir zinc roasted sand, which may lead to incomplete cleaning of impurities in the zinc roasted sand, affecting the purity and quality of the product. This not only increases the labor intensity of the operator, but also leads to unstable cleaning effect. In order to solve the above problems, we proposed a water washing device for zinc roasted sand processing and production. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the utility model provides a water washing device for zinc sand processing and production, which solves the above-mentioned problems.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a water washing device for zinc sand processing production, comprising a pre-washing box, an output end of one side of the pre-washing box is fixedly connected to a washing box, and further comprising:
[0008] A pre-washing grinding wheel is provided at the top output end of the pre-washing box, and a rotating wheel is provided on the outer wall of the pre-washing grinding wheel. The pre-washing grinding wheel is used to preliminarily wash the zinc sand by controlling the rotating wheel, so that the subsequent treatment improves the cleaning efficiency.
[0009] A cleaning device is arranged on one side of the top of the cleaning box. A reciprocating arm is provided inside the cleaning device for reciprocatingly rotating and cleaning the zinc-cultured sand that has undergone preliminary washing. The cleaning device controls the reciprocating arm to perform secondary treatment on the zinc-cultured sand that has undergone preliminary washing.
[0010] A discharging device is arranged on the outer wall of one side of the pre-washing box. The discharging device is provided with a valve. The discharging device is used to discharge the cleaned zinc sand by controlling the valve.
[0011] Preferably, the pre-washing grinding wheel includes a rotating shaft, a rotating wheel, a splitting cleaning plate, and a gear. The output end at the top of the pre-washing box is movably connected to the rotating shaft, the outer wall of one end of the rotating shaft is fixedly connected to the rotating wheel, the output end of the rotating wheel away from the rotating shaft is fixedly connected to several splitting cleaning plates, and the output end of one end of the rotating shaft is fixedly connected to a gear.
[0012] Preferably, the outer wall of one end of the pre-wash box is fixedly connected to a transmission device, and the transmission device includes a support frame, a servo motor, a pulley, a reducer, a second pulley, and a belt. The outer wall of the pre-wash box close to the gear is fixedly connected to the support frame, the top side of the support frame is fixedly connected to the servo motor, and the output end of one end of the servo motor is fixedly connected to the pulley, the top side of the support frame away from the servo motor is fixedly connected to the reducer, and the output end of one end of the reducer is fixedly connected to the second pulley, a belt is sleeved between the pulley and the second pulley, and the output end of the reducer away from the second pulley is meshed with the gear.
[0013] Preferably, a sand material channel is opened on the inner wall of the pre-washing box on the side close to the cleaning box, and the sand material channel runs through the inner wall of the cleaning box on the side close to the pre-washing box.
[0014] Preferably, the cleaning device includes a support plate, a support column, a fixed plate, a slow-speed motor, a movable shaft, a second movable shaft, a reciprocating movable arm, a limiting sleeve, a dual-shaft motor, and a stirring blade, an output end on the top side of the cleaning box is clamped with a support plate, the top of the support plate is fixedly connected to the support column, the top of the support column is fixedly connected to the fixed plate, the outer wall of one end of the fixed plate is fixedly connected to the slow-speed motor, and the output end of the slow-speed motor passes through the outer wall of one end of the fixed plate, the output end of the slow motor is fixedly connected to the movable shaft, the movable shaft is movably connected to the second movable shaft away from the output end of one end of the slow motor, the second movable shaft is movably connected to the reciprocating movable arm away from the output end of one end of the movable shaft, the fixed plate is fixedly connected to the limiting sleeve on the outer wall of one end of the limiting sleeve, and one end of the inner wall of the limiting sleeve is in friction contact with the reciprocating movable arm, the output end of the reciprocating movable arm away from the second movable shaft is fixedly connected to the dual-shaft motor, the bottom output end of the dual-shaft motor is fixedly connected to the stirring blade, and the bottom output end of the stirring blade passes through the output end of the reciprocating movable arm away from the second movable shaft.
[0015] Preferably, the discharge device includes a discharge pipe and a valve, the output end of the cleaning box away from the pre-wash box is fixedly connected to the discharge pipe, and the top output end of the discharge pipe is movably connected to the valve.
[0016] Preferably, the stirring blade is made of stainless steel.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a water washing device for zinc sand processing and production, which has the following features:
[0019] Beneficial effects:
[0020] 1. The water washing device used for zinc sand processing and production, in the pre-washing stage, the rotation of the pre-washing grinding wheel and the stirring action of the split cleaning plate preliminarily remove most of the impurities on the surface of the zinc sand.
[0021] 2. The water washing device used for zinc sand processing and production, the rotation and up and down reciprocating motion of the stirring blade in the cleaning box realizes the in-depth cleaning of the zinc sand, further removes the residual impurities, and improves the cleaning efficiency.
[0022] 3. The water washing device used for zinc sand processing and production integrates a transmission device, a cleaning device and a discharge device, realizing an automated process from pre-washing to cleaning to discharge, reducing manual intervention and improving production efficiency and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic cross-sectional view of the utility model;
[0025] Figure 3 It is a top view schematic diagram of the utility model.
[0026] In the figure: 1. Pre-wash box; 2. Cleaning box; 3. Pre-washing grinding wheel; 4. Transmission device; 5. Cleaning device; 6. Discharge device; 7. Rotating shaft; 8. Rotating wheel; 9. Splitting cleaning plate; 10. Gear; 11. Support frame; 12. Servo motor; 13. Pulley; 14. Reducer; 15. Second pulley; 16. Belt; 17. Abrasive channel; 18. Support plate; 19. Support column; 20. Fixed plate; 21. Slow motor; 22. Movable shaft; 23. Second movable shaft; 24. Reciprocating arm; 25. Limiting sleeve; 26. Dual-axis motor; 27. Stirring blade; 28. Discharge pipe; 29. Valve. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] 2. Please refer to Figure 1-3A water washing device for zinc sand processing production includes a pre-washing box 1, an output end of one side of the pre-washing box 1 is fixedly connected to a washing box 2, and further includes:
[0029] The pre-washing grinding wheel 3 is arranged at the top output end of the pre-washing box 1. The outer wall of the pre-washing grinding wheel 3 is provided with a rotating wheel 8. The pre-washing grinding wheel 3 is used to preliminarily wash the zinc sand by controlling the rotating wheel 8, so that the subsequent treatment improves the cleaning efficiency.
[0030] The cleaning device 5 is arranged on one side of the top of the cleaning box 2. A reciprocating arm 24 is provided inside the cleaning device 5 for reciprocatingly rotating and cleaning the zinc-washed sand that has been preliminarily washed. The cleaning device 5 controls the reciprocating arm 24 to perform secondary treatment on the zinc-washed sand that has been preliminarily washed.
[0031] The discharging device 6 is arranged on the outer wall of one side of the pre-washing box 1. The discharging device 6 is provided with a valve 29. The discharging device 6 is used to discharge the cleaned zinc sand by controlling the valve 29.
[0032] Furthermore, the pre-washing grinding wheel 3 includes a rotating shaft 7, a rotating wheel 8, a splitting cleaning plate 9, and a gear 10. The top output end of the pre-washing box 1 is movably connected to the rotating shaft 7, the outer wall of one end of the rotating shaft 7 is fixedly connected to the rotating wheel 8, the output end of the rotating wheel 8 away from the rotating shaft 7 is fixedly connected to several splitting cleaning plates 9, and the output end of one end of the rotating shaft 7 is fixedly connected to the gear 10.
[0033] Furthermore, a transmission device 4 is fixedly connected to the outer wall of one end of the pre-wash box 1, and the transmission device 4 includes a support frame 11, a servo motor 12, a pulley 13, a reducer 14, a second pulley 15, and a belt 16. The outer wall of the pre-wash box 1 close to the gear 10 is fixedly connected to the support frame 11, the top side of the support frame 11 is fixedly connected to the servo motor 12, and the output end of the servo motor 12 is fixedly connected to the pulley 13, the top side of the support frame 11 away from the servo motor 12 is fixedly connected to the reducer 14, and the output end of the reducer 14 is fixedly connected to the second pulley 15, a belt 16 is sleeved between the pulley 13 and the second pulley 15, and the output end of the reducer 14 away from the second pulley 15 is meshed with the gear 10.
[0034] Furthermore, a sand material channel 17 is opened on the inner wall of the pre-washing box 1 close to the cleaning box 2 , and the sand material channel 17 runs through the inner wall of the cleaning box 2 close to the pre-washing box 1 .
[0035] Furthermore, the cleaning device 5 includes a support plate 18, a support column 19, a fixed plate 20, a slow-speed motor 21, a movable shaft 22, a second movable shaft 23, a reciprocating movable arm 24, a limiting sleeve 25, a dual-axis motor 26, and a stirring blade 27. The output end of one side of the top of the cleaning box 2 is clamped with the support plate 18, the top of the support plate 18 is fixedly connected to the support column 19, the top of the support column 19 is fixedly connected to the fixed plate 20, and the outer wall of one end of the fixed plate 20 is fixedly connected to the slow-speed motor 21, and the output end of the slow-speed motor 21 runs through the outer wall of one end of the fixed plate 20, and the output end of the slow-speed motor 21 is fixedly connected to the movable shaft 22. The output end of the shaft 22 away from the slow motor 21 is movably connected to the second movable shaft 23, and the output end of the second movable shaft 23 away from the movable shaft 22 is movably connected to the reciprocating arm 24. The outer wall of the fixed plate 20 away from the movable shaft 22 is fixedly connected to the limiting sleeve 25, and one end of the inner wall of the limiting sleeve 25 is in friction contact with the reciprocating arm 24. The output end of the reciprocating arm 24 away from the second movable shaft 23 is fixedly connected to the dual-axis motor 26, and the bottom output end of the dual-axis motor 26 is fixedly connected to the stirring blade 27, and the bottom output end of the stirring blade 27 passes through the output end of the reciprocating arm 24 away from the second movable shaft 23.
[0036] Furthermore, the discharge device 6 includes a discharge pipe 28 and a valve 29. The output end of the cleaning tank 2 away from the pre-washing tank 1 is fixedly connected to the discharge pipe 28, and the top output end of the discharge pipe 28 is movably connected to the valve 29.
[0037] Furthermore, the stirring blade 27 is made of stainless steel.
[0038] Working principle: The zinc sand first enters the pre-washing box 1, and the pre-washing grinding wheel 3 is connected to the transmission device 4 through its rotating shaft 7 and is driven by the servo motor 12. The servo motor 12 transmits power to the rotating shaft 7 through the pulley 13, belt 16, reducer 14 and second pulley 15, thereby driving the rotating wheel 8 to rotate. The dividing cleaning plate 9 on the rotating wheel 8 moves with the rotation of the rotating wheel 8, and performs preliminary stirring and cleaning on the zinc sand to remove most of the impurities on the surface. The pre-washed zinc sand enters the cleaning box 2 through the sand material channel 17. The cleaning device 5 is located at the top of the cleaning box 2 and drives the movable shaft 22 to rotate through the slow motor 21. The movable shaft 22 is connected to the second movable shaft 23 and the reciprocating arm 24 to form a mechanism that can reciprocate. The reciprocating arm 24 reciprocates under the guidance of the limiting sleeve 25. This movement causes the stirring blade 27 to move left and right in the cleaning box 2. At the same time, the stirring blade 27 is also rotated by the drive of the dual-axis motor 26. The rotation and left and right movement of the stirring blade 27 work together to clean the zinc culture sand more deeply and further remove residual impurities. After cleaning is completed, the zinc culture sand gradually gathers into the discharge pipe 28 through the bottom of the cleaning box 2. The staff controls the switch of the valve 29 to discharge the cleaned zinc culture sand from the discharge pipe 28 for subsequent processing or storage. The stirring blade 27 is made of stainless steel. This is based on its excellent corrosion resistance and wear resistance. During the cleaning process of the zinc culture sand, the stirring blade will come into contact with water, zinc culture sand and possible cleaning agents. The stainless steel material can effectively prevent corrosion and wear, extend the service life of the stirring blade, and ensure the hygiene and safety of the production environment.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water washing device for zinc sand processing and production, comprising a pre-washing box (1), wherein an output end of one side of the pre-washing box (1) is fixedly connected to a washing box (2), characterized in that: Also includes: A pre-washing grinding wheel (3), the pre-washing grinding wheel (3) being arranged at the top output end of the pre-washing box (1), a rotating wheel (8) being arranged on the outer wall of the pre-washing grinding wheel (3), and the pre-washing grinding wheel (3) being used for preparatory washing of the zinc sand by controlling the rotating wheel (8), so that the subsequent treatment improves the cleaning efficiency; A cleaning device (5) is provided on one side of the top of the cleaning box (2), and a reciprocating arm (24) is provided inside the cleaning device (5) for reciprocatingly rotating and cleaning the zinc-washed sand that has undergone preliminary washing. The cleaning device (5) controls the reciprocating arm (24) to perform secondary treatment on the zinc-washed sand that has undergone preliminary washing; A discharge device (6) is provided on an outer wall of one side of the pre-washing box (1), and the discharge device (6) is provided with a valve (29). The discharge device (6) is used to discharge the cleaned zinc sand by controlling the valve (29).
2. The water washing device for zinc sand processing according to claim 1, characterized in that: The pre-washing grinding wheel (3) comprises a rotating shaft (7), a rotating wheel (8), a splitting and cleaning plate (9), and a gear (10); the top output end of the pre-washing box (1) is movably connected to the rotating shaft (7); the outer wall of one end of the rotating shaft (7) is fixedly connected to the rotating wheel (8); the output end of the rotating wheel (8) away from the rotating shaft (7) is fixedly connected to a plurality of splitting and cleaning plates (9); and the output end of one end of the rotating shaft (7) is fixedly connected to the gear (10).
3. The water washing device for zinc sand processing according to claim 2, characterized in that: The outer wall of one end of the pre-wash box (1) is fixedly connected with a transmission device (4), and the transmission device (4) includes a support frame (11), a servo motor (12), a pulley (13), a reducer (14), a second pulley (15), and a belt (16). The outer wall of the pre-wash box (1) close to the gear (10) is fixedly connected with the support frame (11), the top side of the support frame (11) is fixedly connected with the servo motor (12), the output end of one end of the servo motor (12) is fixedly connected with the pulley (13), the top side of the support frame (11) away from the servo motor (12) is fixedly connected with the reducer (14), the output end of one end of the reducer (14) is fixedly connected with the second pulley (15), a belt (16) is sleeved between the pulley (13) and the second pulley (15), and the output end of the reducer (14) away from the second pulley (15) is meshed with the gear (10).
4. The water washing device for zinc sand processing according to claim 1, characterized in that: A sand material channel (17) is provided on the inner wall of the pre-washing box (1) close to the cleaning box (2), and the sand material channel (17) runs through the inner wall of the cleaning box (2) close to the pre-washing box (1).
5. The water washing device for zinc sand processing according to claim 1, characterized in that: The cleaning device (5) comprises a support plate (18), a support column (19), a fixed plate (20), a slow-speed motor (21), a movable shaft (22), a second movable shaft (23), a reciprocating movable arm (24), a limiting sleeve (25), a dual-shaft motor (26), and a stirring blade (27). The output end on one side of the top of the cleaning box (2) is clamped with the support plate (18), the top of the support plate (18) is fixedly connected to the support column (19), the top of the support column (19) is fixedly connected to the fixed plate (20), the outer wall of one end of the fixed plate (20) is fixedly connected to the slow-speed motor (21), and the output end of the slow-speed motor (21) passes through the outer wall of one end of the fixed plate (20), and the output end of the slow-speed motor (21) is fixedly connected to the movable shaft (22). The output end of the movable shaft (22) away from the slow motor (21) is movably connected to the second movable shaft (23), and the output end of the second movable shaft (23) away from the movable shaft (22) is movably connected to the reciprocating movable arm (24). The outer wall of the fixed plate (20) away from the movable shaft (22) is fixedly connected to the limiting sleeve (25), and the inner wall of the limiting sleeve (25) is in friction contact with the reciprocating movable arm (24). The output end of the reciprocating movable arm (24) away from the second movable shaft (23) is fixedly connected to the dual-axis motor (26). The bottom output end of the dual-axis motor (26) is fixedly connected to the stirring blade (27), and the bottom output end of the stirring blade (27) passes through the output end of the reciprocating movable arm (24) away from the second movable shaft (23).
6. The water washing device for zinc sand processing according to claim 1, characterized in that: The discharge device (6) comprises a discharge pipe (28) and a valve (29); the output end of the cleaning box (2) away from the pre-washing box (1) is fixedly connected to the discharge pipe (28); the top output end of the discharge pipe (28) is movably connected to the valve (29).
7. The water washing device for zinc sand processing according to claim 5, characterized in that: The stirring blade (27) is made of stainless steel.