Cleaning structure of rubber Mooney viscosity testing machine
By designing a combined structure of the heat insulation seat, heating plate and feed plate in the rubber Mooney viscosity tester, the problem of waste rubber affecting the stability and inconvenience of cleaning is solved, and the efficient cleaning of the equipment and the improvement of testing accuracy is achieved.
Patent Information
- Application Number
- CN202422159115.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the testing process, the waste rubber affects the stability and accuracy of the equipment, and is inconvenient to clean, affecting the accuracy of the test.
A cleaning structure of a rubber Mooney viscosity tester is designed, including a heat insulation seat, heating plate, feeding plate and guide block. Through the design of slots and through holes, the waste rubber is easily cleaned.
It improves the reliability of the equipment and the accuracy of the test, simplifies the waste cleaning process, prevents waste rubber from invading the body, and ensures the stability and accuracy of the test.
Smart Images

Figure CN223264476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a waste cleaning structure of a rubber Mooney viscosity testing machine. Background Art
[0002] The rubber Mooney viscosity tester is used to measure the viscosity and scorch of raw rubber or mixed rubber. Mooney viscosity reflects the rubber's processing properties, molecular weight, and distribution range. High Mooney viscosity indicates that the rubber is difficult to mix evenly and difficult to extrude; it has a high molecular weight and a wide distribution range. Low Mooney viscosity indicates that the rubber is prone to sticking to the roller; it has a low molecular weight and a narrow distribution range. Excessively low Mooney viscosity results in low tensile strength of the vulcanized product. The Mooney viscosity-time curve also reflects the vulcanization process performance of the rubber.
[0003] The Rubber Mooney Viscosity Tester measures the flow properties of rubber. During the test, a rubber sample is placed on a rotor and heated simultaneously, remaining within the upper and lower mold cavities. As the rotor rotates, it exerts a torque on the cavity material, pushing the rubber layer closest to the rotor to flow. This forces the rubber material within the cavity to react, which is measured using a torque sensor mounted on the motor mount below the cavity to obtain the rubber flow parameters. During the test, the heating causes the rubber to flow, resulting in waste rubber that compromises the stability and reliability of the equipment, affecting the precision and accuracy of the test. Existing equipment lacks a dedicated waste removal mechanism, requiring the removal of multiple upper components, which remains to be improved. Utility Model Content
[0004] In order to solve the problems existing in the prior art, the utility model provides a waste material cleaning structure of a rubber Mooney viscosity testing machine, which aims to prevent waste rubber from affecting the stability of the equipment, enhance the reliability of the equipment, and improve the precision and accuracy of the test.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cleaning structure for a rubber Mooney viscosity tester includes a heat-insulating seat, a through-hole being formed in the middle of the heat-insulating seat; a heating plate being provided on the upper surface of the heat-insulating seat, a sleeve being provided on a side of the heat-insulating seat that matches the through-hole, and the sleeve being embedded in the through-hole; a bottom surface of the heat-insulating plate being arranged adjacent to a top surface of the heat-insulating seat, a through-hole being provided in the middle of the heat-insulating plate that passes through the heat-insulating plate and the sleeve, and a rotor being inserted through the through-hole;
[0007] A slot passing through the center of the heating plate surface is provided on the side wall of the heating plate, the central axis of the slot passes through the center of the heating plate, and the through hole is connected to the slot;
[0008] A receiving tray is inserted in the slot, one end of the receiving tray passes through the through hole, and an axial hole corresponding to the rotor is opened on the bottom of the receiving tray. The rotor is inserted into the axial hole, the axial hole and the rotor are arranged adjacent to each other, and the axial hole and the through hole are arranged coaxially.
[0009] Furthermore, in some embodiments, the slot is axially arranged parallel to the surface of the heating plate; a handle is provided at one end of the receiving plate away from the slot, and the handle is arranged on the outside of the heat insulation seat; and the end of the receiving plate away from the handle passes through the through hole.
[0010] Furthermore, in some embodiments, the outer edge of the top surface of the thermal insulation seat is provided with a circle of upwardly protruding side walls, the side walls of the thermal insulation seat are provided with a notch, and the opening of the slot is directly opposite to the notch on the thermal insulation seat;
[0011] A guide block is provided between the opening of the slot and the notch, and one end of the guide block away from the slot opening is clamped in the notch.
[0012] Furthermore, in some embodiments, the slot is provided through the heating plate body, and the through hole is provided in communication with the slot;
[0013] The material receiving tray passes through the guide block and is inserted into the slot, and the handle is arranged on the outside of the guide block.
[0014] Furthermore, in some embodiments, an electric heating plate is provided between the heating plate and the insulation seat, and the electric heating plate is sleeved on the sleeve of the heating plate; an insulation board is provided on the side of the heating plate away from the insulation seat, a lower mold is embedded in the middle of the insulation board, and the rotor is inserted into the lower mold.
[0015] Furthermore, in some embodiments, a rotor transmission shaft matching the rotor is inserted into the sleeve, and the rotor transmission shaft is connected to the rotor transmission; a lower mold base is provided below the thermal insulation base, and a torque meter is provided on the rotor transmission shaft, and the torque meter is arranged below the lower mold base.
[0016] The waste material cleaning (glue cleaning) structure of this application is equipped with a material receiving tray to catch the waste glue that seeps down from the upper part during testing. It can be cleaned by simply extracting it, which is convenient and quick, and makes it easy to clean leaked materials. Previously, multiple upper parts had to be disassembled for cleaning; this application improves the reliability of the equipment and prevents waste materials from invading and seeping into the body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional schematic diagram of an embodiment of the present utility model;
[0018] Figure 2 This is a cross-sectional structural diagram of an embodiment of the present utility model;
[0019] Figure 3 This is an exploded schematic diagram of an embodiment of the present utility model;
[0020] Figure 4This is a schematic diagram of removing the receiving tray according to an embodiment of the utility model;
[0021] Figure 5 This is a schematic diagram of the assembly of the heating plate portion of an embodiment of the present utility model;
[0022] Figure 6 This is a schematic diagram of the installation of the receiving tray according to an embodiment of the utility model.
[0023] Description of the marks in the figure:
[0024] Rotor 11, lower die 12, heat insulation plate 13, heating plate 14, slot 15, electric heater 16, receiving tray 17, handle 18, shaft hole 19, heat insulation seat 21, notch 22, guide block 23, lower die base 24, rotor drive shaft 25, torque meter 26, through hole 27, sleeve 28, sleeve hole 29, side wall 31. DETAILED DESCRIPTION
[0025] The embodiments and features of the embodiments in this application may be combined with each other unless there is a conflict. To further understand the features, technical means, specific objectives, and functions achieved by the present invention, and to analyze the advantages and spirit of the present invention, the following detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments will provide a further understanding of the present invention.
[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "front," "rear," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0027] Please refer to the accompanying drawings. The utility model includes a heat insulating seat 21. A through hole 29 is provided in the middle of the heat insulating seat 21. The outer edge of the top surface of the heat insulating seat 21 is provided with a circle of upwardly protruding side walls 31. A notch 22 is provided on the side wall 31 of the heat insulating seat 21.
[0028] Furthermore, in one embodiment, a heating plate 14 is disposed on top of the insulation seat 21. A sleeve 28 is disposed on the side of the heating plate 14 proximal to the insulation seat 21, corresponding to a sleeve 29. Sleeve 28 is embedded in sleeve 29, and the bottom surface of the heating plate 14 is positioned adjacent to the top surface of the insulation seat 21. A through hole 27 is disposed in the middle of the heating plate 14, extending through both the heating plate 14 and sleeve 28. The rotor 11 is inserted through through hole 27.
[0029] A slot 15 passing through the center of the heating disk 14 is provided on the side wall of the heating disk 14 . The central axis of the slot 15 passes through the center of the heating disk 14 . The slot 15 is axially parallel to the surface of the heating disk 14 . The through hole 27 is connected to the slot 15 .
[0030] Furthermore, in one embodiment, the slot 15 is provided on the heating plate 14 to penetrate the plate body, and the through hole 27 is provided to communicate with the slot 15 .
[0031] Furthermore, in one embodiment, a receiving tray 17 is inserted into the slot 15. A handle 18 is provided at the end of the receiving tray 17 away from the slot 15. The handle 18 is disposed outside the heat-insulating seat 21. The end of the receiving tray 17 away from the handle 18 passes through a through hole 27. A shaft hole 19 is provided on the bottom of the receiving tray 17, which matches the rotor 11. The rotor 11 is inserted into the shaft hole 19, and the shaft hole 19 is disposed adjacent to the rotor 11. The shaft hole 19 is coaxially disposed with the through hole 27.
[0032] Furthermore, in one embodiment, the opening of the slot 15 is opposite to the recess 22 on the thermal insulation seat 21, and a guide block 23 is provided between the opening of the slot 15 and the recess 22, and the end of the guide block 23 away from the opening of the slot 15 is clamped in the recess 22; the receiving tray 17 passes through the guide block 23 and is inserted into the slot 15, and the handle 18 is arranged on the outside of the guide block 23.
[0033] An electric heating plate 16 is provided between the heating plate 14 and the insulation seat 21, and the electric heating plate 16 is sleeved on the sleeve 28 of the heating plate 14; a heat insulation board 13 is provided on the side of the heating plate 14 away from the insulation seat 21, and a lower mold 12 is embedded in the middle of the heat insulation board 13, and the rotor 11 is inserted into the lower mold 12.
[0034] A rotor drive shaft 25 matching the rotor 11 is inserted into the sleeve 28 , and the rotor drive shaft 25 is in transmission connection with the rotor 11 ; a lower die base 24 is provided below the heat insulation base 21 , and a torque meter 26 is provided on the rotor drive shaft 25 , and the torque meter 26 is arranged below the lower die base 24 .
[0035] See attached Figure 6 As shown, attached Figure 6 FIG3 shows the assembly process of the receiving tray 17. After the receiving tray 17 is inserted into the slot 15, the rotor 11 is inserted into the shaft hole 19 through the lower mold 12 to start the test.
[0036] See attached Figure 4 As shown, attached Figure 4 The cleaning procedure of the receiving tray 17 is shown in the figure. After the test is completed, the rotor 11 is first extracted upward, and then the receiving tray 17 is pulled out from the slot 15 and the guide block 23 through the handle 18, and the waste near the axis hole 19 of the receiving tray 17 is cleaned.
[0037] The rubber Mooney viscosity tester requires heating and temperature sensing of the rubber sample during testing, and waste rubber easily seeps out during the test. The waste material cleaning (rubber cleaning) structure of the utility model is provided with a receiving tray 17 on the rotor 11 to catch the waste rubber that seeps out during the test. The waste rubber can be cleaned conveniently and quickly by simply removing the receiving tray 17.
[0038] The above embodiments only express several preferred implementation methods of the present invention, and the description thereof is relatively specific and detailed. It should be understood that the present invention is not limited to the forms disclosed herein and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge in the relevant fields, and cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention. The changes and modifications made by those in this field do not depart from the spirit and scope of the present invention, and all of these belong to the scope of protection of the claims attached to the present invention. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.
Claims
1. A cleaning structure for a rubber Mooney viscosity testing machine, comprising: A heat-insulating seat (21), wherein a through-hole (29) is provided in the middle of the heat-insulating seat (21); the heat-insulating seat (21) is characterized in that a heating plate (14) is provided on the top of the heat-insulating seat (21); a sleeve (28) matching the sleeve (29) is provided on the side of the heat-insulating seat (14) close to the heat-insulating seat (21); the sleeve (28) is embedded in the sleeve (29); the bottom surface of the heat-insulating seat (14) is arranged adjacent to the top surface of the heat-insulating seat (21); a through-hole (27) penetrating the heat-insulating seat (14) and the sleeve (28) is provided in the middle of the heat-insulating seat (14); a rotor (11) is passed through the through-hole (27); A slot (15) passing through the center of the heating disk (14) is provided on the side wall of the heating disk (14), the central axis of the slot (15) passes through the center of the heating disk (14), and the through hole (27) is connected to the slot (15); A receiving tray (17) is inserted into the slot (15), one end of the receiving tray (17) passes through the through hole (27), and an axial hole (19) corresponding to the rotor (11) is opened on the bottom of the receiving tray (17). The rotor (11) is inserted into the axial hole (19), the axial hole (19) and the rotor (11) are arranged adjacent to each other, and the axial hole (19) and the through hole (27) are coaxially arranged.
2. The cleaning structure of a rubber Mooney viscosity tester according to claim 1, characterized in that: The slot (15) is axially arranged parallel to the surface of the heating plate (14); a handle (18) is provided at one end of the receiving plate (17) away from the slot (15), and the handle (18) is arranged on the outside of the heat insulation seat (21); and one end of the receiving plate (17) away from the handle (18) passes through the through hole (27).
3. The cleaning structure of a rubber Mooney viscosity tester according to claim 1, characterized in that: The outer edge of the top surface of the heat insulation seat (21) is provided with a circle of upwardly protruding side walls (31), a notch (22) is provided on the side walls (31) of the heat insulation seat (21), and the opening of the slot (15) is directly opposite to the notch (22) on the heat insulation seat (21); A guide block (23) is provided between the opening of the slot (15) and the notch (22), and one end of the guide block (23) away from the opening of the slot (15) is clamped in the notch (22).
4. The cleaning structure of a rubber Mooney viscosity tester according to claim 3, characterized in that: The slot (15) is provided on the heating plate (14) through the plate, and the through hole (27) is connected to the slot (15); The receiving tray (17) passes through the guide block (23) and is inserted into the slot (15). The handle (18) is arranged on the outside of the guide block (23).
5. The cleaning structure of a rubber Mooney viscosity tester according to claim 1, characterized in that: An electric heating plate (16) is provided between the heating disc (14) and the heat insulation seat (21), and the electric heating plate (16) is sleeved on the sleeve (28) of the heating disc (14); a heat insulation board (13) is provided on the side of the heating disc (14) away from the heat insulation seat (21), a lower mold (12) is embedded in the middle of the heat insulation board (13), and the rotor (11) is inserted into the lower mold (12).
6. The cleaning structure of a rubber Mooney viscosity tester according to claim 1, characterized in that: A rotor transmission shaft (25) matching the rotor (11) is inserted into the sleeve (28), and the rotor transmission shaft (25) is transmission-connected to the rotor (11); a lower die seat (24) is provided below the heat-insulating seat (21), and a torque meter (26) is provided on the rotor transmission shaft (25), and the torque meter (26) is arranged below the lower die seat (24).