Punching and waste discharging all-in-one machine

Abstract

The utility model discloses a stamping and waste discharging all-in-one machine which sequentially comprises a top frame, a die frame and a waste discharging frame from top to bottom, a hydraulic station, an oil cylinder and an electric cabinet are installed on the top frame and used for providing power and control, the die frame is used for installing a lower die, and a waste discharging device is installed on the waste discharging frame. Comprising a waste vertical plate and a waste inclined plate and is used for collecting waste generated in the stamping process. The two processes of stamping and waste discharging are integrated on one device, the material transfer time between devices is shortened, the production efficiency is remarkably improved, the occupied area and the length of a production line are reduced due to the integrated design, the device investment and the operation cost are reduced, and the production efficiency is improved. The high-precision stamping die and the stamping mechanism ensure the dimensional precision and the surface quality of a stamped part, and the product quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of stamping equipment, in particular to a stamping and waste discharge integrated machine. Background Art

[0002] Traditional stamping production lines typically consist of independent stamping machines and waste collection devices. This layout not only occupies a large area but also requires additional manpower and time to collect and sort the waste, affecting overall production efficiency and costs. In addition, the collaborative operation between independent equipment can easily lead to unstable product quality and safety hazards. Utility Model Content

[0003] In view of the problems existing in the prior art, the present invention provides a stamping and waste discharge integrated machine, comprising:

[0004] The top frame is located at the top, on which the hydraulic station, oil cylinder and electric cabinet are installed;

[0005] A die frame located in the middle, on which the lower die of the stamping die is mounted;

[0006] A waste discharge frame is located below the mold frame, and a waste discharge device is installed on the waste discharge frame;

[0007] The output end of the oil cylinder passes downward through the top frame and is fixedly connected to the sliding frame through a disc. The sliding frame is placed between the top frame and the mold frame. A sliding base plate is fixedly installed at the bottom of the sliding frame.

[0008] The four corners of the sliding base are fixedly installed with guide sleeves, the guide sleeves are slidably installed on guide pillars, and the guide pillars are fixedly installed between the mold frame and the top frame;

[0009] A die installation fixture is installed on the sliding bottom plate, and the die installation fixture is used to install and fix the upper die of the stamping die.

[0010] As a preferred solution of the present invention, the waste discharge device includes a waste discharge vertical plate and a waste discharge inclined plate, the waste discharge vertical plate and the waste discharge inclined plate are integrally formed, the waste discharge vertical plate is welded and installed on the inner side of the waste discharge frame, and the waste discharge inclined plate is inclined inward for collecting waste.

[0011] As a preferred solution of the present invention, the mold mounting fixture includes two hooks and a clamping plate. The hooks are installed on the front and rear sides of the sliding base plate by screws, and the clamping plate is installed on the front and rear hooks by screws for clamping the upper mold.

[0012] As a preferred solution of the present invention, a row of screw holes for assembling hooks are equidistantly provided on the front and rear sides of the sliding base plate, and the screw holes are used to adjust the installation position of the mold mounting fixture.

[0013] As a preferred solution of the present invention, the mold installation fixtures are provided in two groups, which are respectively installed at the left and right ends of the sliding base plate.

[0014] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0015] This utility model integrates the two processes of stamping and waste discharge into one device, reducing the material transfer time between devices and significantly improving production efficiency. The integrated design reduces the floor space and production line length, reduces equipment investment and operating costs, and improves safety. The high-precision stamping die and stamping mechanism ensure the dimensional accuracy and surface quality of the stamped parts, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the sliding base plate and mold installation fixture structure of the present invention.

[0019] In the figure: 1. Top frame; 2. Mold frame; 3. Waste discharge frame; 4. Hydraulic station; 5. Cylinder; 6. Electric cabinet; 7. Sliding frame; 8. Guide sleeve; 9. Guide column; 10. Sliding bottom plate; 11. Hook; 12. Waste discharge vertical plate; 13. Waste discharge inclined plate; 14. Clamp. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Example 1

[0022] like Figures 1 to 3 As shown, a specific embodiment of a stamping and waste removal integrated machine described in the utility model includes:

[0023] The top frame 1 is located at the top, and the hydraulic station 4, the oil cylinder 5 and the electric cabinet 6 are installed on the top frame 1;

[0024] A mold frame 2 is located in the middle, and the mold frame 2 is used to install the lower mold of the stamping mold;

[0025] A waste discharge frame 3 is located below the mold frame 2. A waste discharge device is installed on the waste discharge frame 3. The waste discharge device includes a waste discharge vertical plate 12 and a waste discharge inclined plate 13. The waste discharge vertical plate 12 and the waste discharge inclined plate 13 are integrally formed. The waste discharge vertical plate 12 is welded and installed on the inner side of the waste discharge frame 3. The waste discharge inclined plate 13 is inclined inwardly for collecting waste;

[0026] The output end of the oil cylinder 5 passes downward through the top frame 1 and is fixedly connected to the sliding frame 7 through a disc. The sliding frame 7 is placed between the top frame 1 and the mold frame 2. A sliding base plate 10 is fixedly installed at the bottom of the sliding frame 7.

[0027] The four corners of the sliding base 10 are fixedly mounted with guide sleeves 8, which are slidably mounted on guide posts 9, which are fixedly mounted between the mold frame 2 and the top frame 1;

[0028] A mold mounting fixture is installed on the sliding base plate 10. The mold mounting fixture is used to install and fix the upper mold of the stamping mold. The mold mounting fixture includes two hooks 11 and a clamping plate 14. The hooks 11 are installed on the front and rear sides of the sliding base plate 10 by screws, and the clamping plate 14 is installed on the front and rear two hooks 11 by screws.

[0029] A row of screw holes for assembling the hooks 11 are equidistantly provided on the front and rear sides of the sliding base plate 10. The screw holes are used to adjust the installation position of the mold mounting fixture. The mold mounting fixture is set into two groups, which are respectively installed on the left and right ends of the sliding base plate 10, and work together to clamp and fix the mold on the stamping mold.

[0030] The working principle of the present utility model is as follows: the raw materials are fed into the lower die in the die frame 2 through a feeding device (not shown in the figure) and accurately positioned. After starting the equipment, the hydraulic station 4 drives the oil cylinder 5 to work, so that the output end of the oil cylinder 5 moves downward, driving the sliding frame 7 and the upper die thereon to slide down along the guide pillars 9 and close the mold with the lower die. During the mold closing process, the high-precision stamping die stamps the raw materials to form the required stamping parts. After the stamping is completed, the sliding frame 7 is driven by the oil cylinder 5 to rise, separating the upper die from the lower die. At this time, the waste generated during the stamping process is collected by gravity and the setting of the waste discharge device, that is, the waste discharge inclined plate 13, and automatically slides to the waste collection area. The stamping parts remain on the lower die and can be removed by the discharge device (not shown in the figure) or manually. The feeding device and the discharge device both use existing equipment.

[0031] The components in this article are all universal standard parts or components known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods, so they will not be described in detail here.

[0032] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by ordinary technicians in this field, various changes can be made without departing from the purpose of the present invention. Modifications or deformations that do not involve creative work are still within the scope of protection of the present invention.

Claims

1. A stamping and waste removal integrated machine, characterized in that: include: A top frame (1) is located at the top, and a hydraulic station (4), an oil cylinder (5) and an electric cabinet (6) are installed on the top frame (1); A mold frame (2) is located in the middle, and the mold frame (2) is used to install the lower mold of the stamping mold; A waste discharge frame (3) is located below the mold frame (2), and a waste discharge device is installed on the waste discharge frame (3); The output end of the oil cylinder (5) passes downward through the top frame (1) and is fixedly connected to the sliding frame (7) through a circular disc. The sliding frame (7) is placed between the top frame (1) and the mold frame (2). A sliding base plate (10) is fixedly installed at the bottom of the sliding frame (7); The four corners of the sliding base plate (10) are fixedly mounted with guide sleeves (8), the guide sleeves (8) are slidably mounted on guide posts (9), and the guide posts (9) are fixedly mounted between the mold frame (2) and the top frame (1); A die installation fixture is installed on the sliding base plate (10), and the die installation fixture is used to install and fix the upper die of the stamping die.

2. The integrated stamping and waste removal machine according to claim 1, characterized in that: The waste discharge device comprises a waste discharge vertical plate (12) and a waste discharge inclined plate (13), wherein the waste discharge vertical plate (12) and the waste discharge inclined plate (13) are integrally formed, the waste discharge vertical plate (12) is welded and mounted on the inner side of the waste discharge frame (3), and the waste discharge inclined plate (13) is inclined inwardly for collecting waste.

3. The integrated stamping and waste removal machine according to claim 1, characterized in that: The mold installation fixture comprises two hooks (11) and a clamping plate (14), wherein the hooks (11) are mounted on the front and rear sides of the sliding base plate (10) by screws, and the clamping plate (14) is mounted on the front and rear hooks (11) by screws for clamping the upper mold.

4. The integrated stamping and waste removal machine according to claim 3, characterized in that: A row of screw holes for assembling hooks (11) are equidistantly provided on the front and rear sides of the sliding base plate (10), and the screw holes are used to adjust the installation position of the mold installation fixture.

5. The integrated stamping and waste removal machine according to claim 3, characterized in that: The mold installation fixtures are provided in two groups, which are respectively installed at the left and right ends of the sliding base plate (10).

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