Adjustable composite welding machine nozzle
By designing adjustable composite welding nozzles, the problem of molten pool inadequacy caused by the fixation of the nozzle diameter of the welding machine is solved, and the optimization of welding quality and stability improvement is achieved.
Patent Information
- Application Number
- CN202422696737.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The nozzle diameter of existing welding machine nozzles is fixed, resulting in the shape of the molten pool and gas flow rate not meeting the welding needs of different materials and locations, affecting the welding quality and stability.
Design an adjustable composite welding nozzle, including diameter-expanded parts, anti-blocking parts and conductive nozzles, adjust the nozzle diameter through the diameter-expanded parts, clean the welding slag from the anti-blocking parts, ensure stable gas flow and improve welding flexibility and stability.
Optimize the shape of the molten pool and metal transfer method, reduce welding defects, improve welding efficiency and adaptability, and ensure the stability and uniformity of the welding process.
Smart Images

Figure CN223265024U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding machine nozzles, in particular to an adjustable composite welding machine nozzle. Background Art
[0002] The welding nozzle is one of the important components of welding equipment. It is mainly used to control the gas flow and the transfer of molten droplets during welding. Since the size of the nozzle orifice directly affects the formation of the welding molten pool and the gas flow rate, a fixed nozzle diameter may cause the molten pool to be too large or too small, which in turn affects the fusion and strength of the weld and causes welding defects such as pores and cracks. At the same time, different materials and different welding positions have different requirements for nozzles. Fixed nozzles may not be able to adapt to different welding tasks, resulting in unsatisfactory welding results. This inadaptability will make it difficult for operators to ensure the uniformity and controllability of welding when facing different workpieces. Therefore, we hope to design an adjustable composite welding nozzle to solve this problem. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an adjustable composite welding nozzle to solve the problems raised in the above background technology.
[0004] The utility model is realized by the following technical solutions: an adjustable composite welding machine nozzle, comprising a first nozzle, wherein a diameter-expanding component for expanding the nozzle diameter is provided at the left end of the first nozzle, an anti-blocking component for cleaning welding slag is provided inside the first nozzle, and a conductive nozzle is provided inside the anti-blocking component;
[0005] The diameter-expanding component includes a second nozzle, a fixing component for limiting the position of the second nozzle is provided on the outside of the second nozzle, a sliding component for guiding is provided inside the second nozzle, and an elastic component is provided at the right end of the second nozzle;
[0006] The fixing assembly includes a support frame, which is fixedly connected to the outer side of the second nozzle. A plug rod is slidably passed through the interior of the support frame. A ring is fixedly sleeved on the outer side of the plug rod. The ring contacts the second nozzle. A first spring is provided on the outer side of the plug rod. The ring is elastically connected to the inner side of the support frame through the first spring. The plug rod slides through the interior of the second nozzle. The lower end of the plug rod is movably sleeved in the groove of the first nozzle. The second nozzle is movably sleeved on the outer side of the first nozzle. The position of the second nozzle is fixed by setting the fixing assembly.
[0007] As a preferred embodiment, the sliding assembly includes a slider, which is fixedly connected to the inside of the second nozzle. A sliding groove is provided on the outside of the first nozzle. The slider and the sliding groove are movably engaged with each other. By setting the sliding assembly, the second nozzle slides in a straight line.
[0008] As a preferred embodiment, the elastic component includes a fixing ring, which is fixedly sleeved on the outside of the first nozzle. A second spring is provided on the outside of the first nozzle. The fixing ring and the second nozzle are elastically connected through the second spring. By providing the elastic component, the second nozzle can be quickly reset.
[0009] As a preferred embodiment, the anti-blocking component includes a connecting tube, the outer side of the connecting tube is connected to a support sleeve through a bearing sleeve, the outer side of the connecting tube is fixedly connected to a support tube, one end of a connecting rod is provided on the outer side of the support tube, the other end of the connecting rod is fixedly connected to a first scraper, the right end of the connecting tube is fixedly connected to the outer side of a secondary bevel gear, and the secondary bevel gear is meshed with a main bevel gear. By providing an anti-blocking component, the uncooled welding slag is cleaned in time to prevent it from adhering to the internal performance of the first nozzle after cooling and causing blockage.
[0010] As a preferred embodiment, one end of a support rod is fixedly connected to the outer side of the support sleeve, and the other end of the support rod is fixedly connected to the inner surface of the first nozzle. By providing the support rod, the support sleeve and the connecting tube are supported.
[0011] As a preferred embodiment, the interior of the first scraper is detachably connected to a second scraper, and the first scraper and the second scraper are in contact with the inner surfaces of the first nozzle and the second nozzle respectively. By providing the first scraper and the second scraper, the welding slag inside the first nozzle and the second nozzle is cleaned to prevent its accumulation and blockage.
[0012] As a preferred embodiment, a driving motor for driving the main bevel gear to rotate is fixedly mounted on the outer side of the first nozzle.
[0013] After adopting the above technical solution, the beneficial effect of the utility model is: by setting the expansion component and adjusting the nozzle diameter, the welding worker can optimize the molten pool shape and metal transfer method to adapt to the welding requirements of specific materials and thicknesses, thereby reducing welding defects such as pores, cracks and poor penetration. In addition, the adjustability of the nozzle provides higher flexibility for the welding process. The operator can quickly adjust the welding parameters according to different workpieces and process requirements, improve work efficiency and operational adaptability, and by providing an anti-blocking component, it is ensured that the gas flow rate is always maintained at a preset level to ensure the stability of the welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0015] Figure 1 This is a front right oblique view of the overall structure of an adjustable composite welding machine nozzle of the present invention.
[0016] Figure 2 This is a three-dimensional diagram of the second nozzle of an adjustable composite welding machine nozzle of the utility model.
[0017] Figure 3 This is a front sectional view of an adjustable composite welding machine nozzle according to the present invention.
[0018] In the figure, 1-first nozzle, 2-diameter expansion component, 3-anti-blocking component, 4-conductive nozzle;
[0019] 21-second nozzle, 22-fixing assembly, 221-support frame, 222-insertion rod, 223-ring, 224-first spring, 23-sliding assembly, 231-slider, 232-slide groove, 24-elastic assembly, 241-fixing ring, 242-second spring;
[0020] 31 - connecting cylinder, 32 - supporting sleeve, 33 - supporting rod, 34 - supporting cylinder, 35 - connecting rod, 36 - first scraper, 37 - second scraper, 38 - secondary bevel gear, 39 - main bevel gear. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 3 The utility model provides a technical solution: an adjustable composite welding nozzle, comprising a first nozzle 1, a diameter-enlarging component 2 for enlarging the nozzle diameter is provided at the left end of the first nozzle 1, an anti-blocking component 3 for cleaning welding slag is provided inside the first nozzle 1, and a conductive nozzle 4 is provided inside the anti-blocking component 3;
[0023] The diameter-expanding component 2 includes a second nozzle 21. A fixing component 22 for limiting the position of the second nozzle 21 is provided on the outside of the second nozzle 21. A sliding component 23 for guiding is provided inside the second nozzle 21. An elastic component 24 is provided at the right end of the second nozzle 21.
[0024] The fixing assembly 22 includes a support frame 221, which is fixedly connected to the outer side of the second nozzle 21. The interior of the support frame 221 is slidably penetrated by an insertion rod 222, and the outer side of the insertion rod 222 is fixedly sleeved with a ring 223, and the ring 223 contacts the second nozzle 21. A first spring 224 is provided on the outer side of the insertion rod 222, and the ring 223 is elastically connected to the inner side of the support frame 221 through the first spring 224. The insertion rod 222 slides through the interior of the second nozzle 21, and the lower end of the insertion rod 222 is movably sleeved in the groove of the first nozzle 1. The second nozzle 21 is movably sleeved on the outer side of the first nozzle 1. By setting the fixing assembly 22, the position of the second nozzle 21 is fixed.
[0025] The sliding assembly 23 includes a slider 231, which is fixedly connected to the inside of the second nozzle 21. A slide groove 232 is provided on the outside of the first nozzle 1. The slider 231 and the slide groove 232 are movably engaged with each other. By setting the sliding assembly 23, the second nozzle 21 slides along a straight line.
[0026] The elastic component 24 includes a fixing ring 241, which is fixedly sleeved on the outside of the first nozzle 1. A second spring 242 is provided on the outside of the first nozzle 1. The fixing ring 241 and the second nozzle 21 are elastically connected through the second spring 242. By providing the elastic component 24, the second nozzle 21 can be quickly reset.
[0027] The anti-blocking component 3 includes a connecting cylinder 31, the outer side of the connecting cylinder 31 is connected to a support sleeve 32 through a bearing sleeve, the outer side of the connecting cylinder 31 is fixedly sleeved with a support cylinder 34, one end of a connecting rod 35 is provided on the outer side of the support cylinder 34, the other end of the connecting rod 35 is fixedly connected to a first scraper 36, and the right end of the connecting cylinder 31 is fixedly sleeved on the outer side of a secondary bevel gear 38, and the secondary bevel gear 38 is meshed with a main bevel gear 39. By providing the anti-blocking component 3, the uncooled welding slag can be cleaned in time to prevent it from adhering to the internal performance of the first nozzle 1 after cooling and causing blockage.
[0028] One end of a support rod 33 is fixedly connected to the outer side of the support sleeve 32 , and the other end of the support rod 33 is fixedly connected to the inner surface of the first nozzle 1 . The support rod 33 is provided to support the support sleeve 32 and the connecting tube 31 .
[0029] The first scraper 36 is detachably connected to the inside of the second scraper 37. The first scraper 36 and the second scraper 37 are in contact with the inner surfaces of the first nozzle 1 and the second nozzle 21 respectively. By providing the first scraper 36 and the second scraper 37, the welding slag inside the first nozzle 1 and the second nozzle 21 is cleaned to prevent its accumulation and blockage.
[0030] A driving motor for driving the main bevel gear 39 to rotate is fixedly mounted on the outer side of the first nozzle 1 .
[0031] See also Figures 1 to 3 As the first embodiment of the present invention: during use, when it is necessary to change the diameter of the first nozzle 1 and use the second nozzle 21, the insertion rod 222 is first pulled upward. The insertion rod 222 drives the collar 223 to move during the displacement. The collar 223 compresses the first spring 224 during the displacement to cause it to deform. When the insertion rod 222 moves to the groove that is separated from the first nozzle 1, the elastic force of the second spring 242 causes the second nozzle 21 to drive the slider 231 fixedly connected thereto to quickly move toward the left end of the first nozzle 1 and reset. After resetting, under the elastic force of the first spring 224, the collar 223 is displaced again and drives the insertion rod 222 to be inserted into another groove on the first nozzle 1 again, thereby completing the replacement of the first nozzle 1 and the fixing of the second nozzle 21.
[0032] See also Figure 1 、 Figure 3 , as the second embodiment of the present utility model: based on the description in the above embodiment, further, in the process of using the second nozzle 21 for welding, first, the second scraper 37 is inserted into the inside of the first scraper 36 through a detachable connection, and then the drive motor is started. The output shaft of the drive motor drives the main bevel gear 39 to rotate, and the main bevel gear 39 drives the secondary bevel gear 38 to rotate during the rotation process. Further, the secondary bevel gear 38 drives the connecting cylinder 31 to rotate, and the connecting cylinder 31 drives the support cylinder 34 to rotate during the rotation process. The support cylinder 34 drives the first scraper 36 and the second scraper 37 to rotate to clean the inner wall of the second nozzle 21 to prevent the welding slag from cooling and adhering to the inner wall of the second nozzle 21, causing the second nozzle 21 to be blocked.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An adjustable composite welding nozzle, comprising: A first nozzle (1), characterized in that a diameter-expanding component (2) for expanding the nozzle diameter is provided at the left end of the first nozzle (1), an anti-blocking component (3) for cleaning welding slag is provided inside the first nozzle (1), and a conductive nozzle (4) is provided inside the anti-blocking component (3); The diameter-expanding component (2) comprises a second nozzle (21), a fixing component (22) for limiting the position of the second nozzle (21) is provided on the outside of the second nozzle (21), a sliding component (23) for guiding is provided inside the second nozzle (21), and an elastic component (24) is provided at the right end of the second nozzle (21); The fixing assembly (22) comprises a support frame (221), the support frame (221) is fixedly connected to the outside of the second nozzle (21), an insertion rod (222) is slidably penetrated inside the support frame (221), a collar (223) is fixedly sleeved on the outside of the insertion rod (222), the collar (223) contacts the second nozzle (21), a first spring (224) is provided on the outside of the insertion rod (222), the collar (223) is elastically connected to the inside of the support frame (221) via the first spring (224), the insertion rod (222) slides through the inside of the second nozzle (21), the lower end of the insertion rod (222) is movably sleeved in the groove of the first nozzle (1), and the second nozzle (21) is movably sleeved on the outside of the first nozzle (1).
2. The adjustable composite welding nozzle according to claim 1, characterized in that: The sliding assembly (23) comprises a slider (231), the slider (231) is fixedly connected to the inside of the second nozzle (21), a slide groove (232) is provided on the outside of the first nozzle (1), and the slider (231) and the slide groove (232) are movably engaged with each other.
3. The adjustable composite welding nozzle according to claim 1, characterized in that: The elastic component (24) comprises a fixing ring (241), the fixing ring (241) being fixedly sleeved on the outside of the first nozzle (1), a second spring (242) being provided on the outside of the first nozzle (1), and the fixing ring (241) and the second nozzle (21) being elastically connected via the second spring (242).
4. The adjustable composite welding nozzle according to claim 1, characterized in that: The anti-blocking component (3) comprises a connecting cylinder (31), the outer side of the connecting cylinder (31) is sleeved with a support sleeve (32) via a bearing, the outer side of the connecting cylinder (31) is fixedly sleeved with a support cylinder (34), one end of a connecting rod (35) is provided on the outer side of the support cylinder (34), the other end of the connecting rod (35) is fixedly connected to a first scraper (36), the outer side of the right end of the connecting cylinder (31) is fixedly sleeved with a secondary bevel gear (38), and the secondary bevel gear (38) is meshed with a main bevel gear (39).
5. The adjustable composite welding nozzle according to claim 4, characterized in that: One end of a support rod (33) is fixedly connected to the outer side of the support sleeve (32), and the other end of the support rod (33) is fixedly connected to the inner surface of the first nozzle (1).
6. The adjustable composite welding nozzle according to claim 4, characterized in that: A second scraper (37) is detachably connected to the interior of the first scraper (36), and the first scraper (36) and the second scraper (37) are in contact with the inner surfaces of the first nozzle (1) and the second nozzle (21), respectively.
7. The adjustable composite welding nozzle according to claim 1, characterized in that: A driving motor for driving the main bevel gear (39) to rotate is fixedly mounted on the outer side of the first nozzle (1).