Component assembling device and component processing machine

By setting up a rotating module and multiple loading trays on the assembly machine, combined with an automated loading module, the problem of low efficiency of the existing assembly machine is solved and the efficiency of parts assembly is improved.

CN223265113UActive Publication Date: 2025-08-26ACE PLASTICS (ZHUHAI) CO LTD
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Patent Information

Application Number
CN202422170355.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-26
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Existing assembly machines usually only have one assembly station, which causes the loading module to take and place parts back and forth, and the assembly efficiency is low.

Method used

The rotating module is arranged on the frame, including a driving motor and a base, and there are multiple carrier disks on the base. The driving motor drives the carrier disk through the first station and the second station in turn. Combined with the first loading module and the second loading module, the first and second parts are automatically stacked into combined parts, realizing the cyclic rotation of the multiple carrier disks.

Benefits of technology

The efficiency of parts assembly is improved. By automatically loading and unloading processes, each loading tray can complete the stacking of parts in a timely manner during rotation, improving the overall assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a part assembling device and a part processing machine. The part assembling device comprises a rack, a driving device and a driving device, the rotating module is arranged on the rack, the rotating module comprises a base and a driving motor, a plurality of material carrying discs are arranged on the upper surface of the base, and the driving motor is used for driving the base to rotate so that the material carrying discs can sequentially pass through the first station and the second station; the first feeding module is arranged on the rack, the first feeding module is located at the first station, and the first feeding module is used for placing the first part into the material carrying disc; the second feeding module is arranged on the rack, the second feeding module is located on a second station, and the second feeding module is used for placing a second part matched with the first part into the material carrying disc, so that the first part and the second part are sequentially stacked from bottom to top to form a combined part; according to the part assembling device and the part processing machine, the assembling efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly equipment, in particular to a parts assembly device and a parts processing machine. Background Art

[0002] Parts assembly is an important part of the production process, and its automation level directly affects the overall production speed and product quality. In large-scale production, automated assembly machines are important machines for improving production efficiency.

[0003] Existing assembly machines are usually only equipped with one assembly station, and the assembly station is also only equipped with one loading module for loading parts. The loading module needs to go back and forth to pick up and place different parts, resulting in low assembly efficiency of the assembly machine. Utility Model Content

[0004] The following is a summary of the subject matter described in detail herein and is not intended to limit the scope of the claims.

[0005] The utility model provides a parts assembly device and a parts processing machine, which can improve assembly efficiency.

[0006] The first aspect of the utility model provides a parts assembly device, comprising: a frame; a rotating module, arranged on the frame, the rotating module comprising a base and a driving motor, a plurality of loading trays being provided on the upper surface of the base, the driving motor being used to drive the base to rotate so that the loading trays pass through a first station and a second station in sequence; a first loading module, arranged on the frame, the first loading module being located at the first station, the first loading module being used to place a first part into the loading tray; a second loading module, arranged on the frame, the second loading module being located at the second station, the second loading module being used to place a second part matching the first part into the loading tray, so that the first part and the second part are stacked in sequence from bottom to top to form a combined part.

[0007] In some embodiments, a fixed mold is provided on the upper surface of the loading tray, and the fixed mold is used to place the first part and the second part.

[0008] In some embodiments, the fixed mold is provided with a locking member, and the locking member is used to lock the first part and the second part.

[0009] In some embodiments, the first loading module includes a first robot, a first driving member and a first guide rail, and the first driving member is used to drive the first robot to slide along the first guide rail so that the first robot moves away from or close to the base.

[0010] In some embodiments, the second loading module includes a second robot, a second driving member and a second guide rail, and the second driving member is used to drive the second robot to slide along the second guide rail so that the second robot moves away from or close to the base.

[0011] In some embodiments, a blanking module is also included, which is arranged on the frame and located at the third workstation. The drive motor is also used to drive the base to rotate so that the loading tray with the assembled parts placed thereon passes through the third workstation. The blanking module is used to take out the assembled parts located in the loading tray.

[0012] In some embodiments, the unloading module includes a third robot, a third driving member and a third guide rail, and the third driving member is used to drive the third robot to slide along the third guide rail so that the third robot moves away from or close to the base.

[0013] In some embodiments, the blanking module is provided with a plurality of blanking plates for placing the assembled parts.

[0014] In some embodiments, the outer contour of the upper surface of the base is circular, the sliding direction of the first manipulator and the sliding direction of the second manipulator are on the same line, and the sliding direction of the third manipulator is perpendicular to the sliding direction of the first manipulator.

[0015] The second aspect of the present invention further provides a parts processing machine, comprising the parts assembly device as described in the first aspect.

[0016] The embodiments of the present application include at least the following beneficial effects: a rotating module is provided on the frame, the rotating module includes a driving motor and a base, the driving motor drives the base to rotate so that the loading tray on the base passes through the first station and the second station in sequence, a first loading module is provided in the first station, and a second loading module is provided in the second station, the first loading module places the first part into the loading tray, and the second loading module places the second part into the loading tray, so as to stack the first part and the second part into a combination part, and in the process of the loading tray rotating one circle on the base, when passing through the first station, the loading tray can be placed with the first part by the first loading module, and when passing through the second station, the loading tray can be placed with the second part by the second loading module for stacking, and since multiple loading trays are provided on the base, the assembly efficiency of the first part and the second part can be effectively improved.

[0017] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the technical solution of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the technical solution of the present invention and do not constitute a limitation on the technical solution of the present invention.

[0019] Figure 1 A schematic diagram of an optional structure of a parts assembly device provided in an embodiment of the present utility model;

[0020] Figure 2 The embodiment of the present utility model provides Figure 1 Schematic diagram of the structure at position A;

[0021] Figure 3 The embodiment of the present invention provides Figure 1 Schematic diagram of the structure at position B;

[0022] Figure 4 The embodiment of the present invention provides Figure 1 Schematic diagram of the structure at the C position;

[0023] Figure 5 A schematic diagram of another optional structure of the parts assembly device provided in an embodiment of the utility model;

[0024] Figure 6 The embodiment of the present invention provides Figure 5 Schematic diagram of the structure at position D;

[0025] Figure 7 This is a schematic diagram of an optional structure of a parts processing machine provided in an embodiment of the present utility model. DETAILED DESCRIPTION

[0026] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] In the description of this utility model, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0030] Currently, an assembly machine is usually only provided with one assembly station, and the assembly station is also only provided with one loading module for loading parts. The loading module needs to go back and forth to pick up and place different parts, resulting in low assembly efficiency of the assembly machine.

[0031] In order to solve the problem of low assembly efficiency, the present invention provides a parts assembly device and a parts processing machine, the parts assembly device includes: a frame; a rotating module, which is arranged on the frame, the rotating module includes a base and a driving motor, the upper surface of the base is provided with a plurality of loading trays, the driving motor is used to drive the base to rotate, so that the loading tray passes through the first station and the second station in sequence; a first loading module is arranged on the frame, the first loading module is located at the first station, the first loading module is used to put the first part into the loading tray; the second loading module is arranged on the frame, the second loading module is located at the second station, and the second loading module is used to put the second part matching the first part into the loading tray, so that the first part and the second part are stacked in sequence from bottom to top to form a combined part; according to the embodiment of the present invention, The provided solution is that a rotating module is provided on the frame, and the rotating module includes a driving motor and a base. The driving motor drives the base to rotate so that the loading tray on the base passes through the first station and the second station in sequence, and a first loading module is provided in the first station, and a second loading module is provided in the second station. The first loading module puts the first part into the loading tray, and the second loading module puts the second part into the loading tray, so as to stack the first part and the second part into a combination part. In the process of the loading tray rotating one circle on the base, when passing through the first station, the loading tray can be put into the first part by the first loading module, and when passing through the second station, the loading tray can be put into the second part by the second loading module for stacking. Since multiple loading trays are provided on the base, the assembly efficiency of the first part and the second part can be effectively improved.

[0032] The following is a further description of the embodiments of the present invention with reference to the accompanying drawings.

[0033] Reference Figure 1 、 Figure 2 and Figure 5 , an embodiment of the present utility model provides a parts assembly device, comprising:

[0034] Rack 100;

[0035] The rotation module 200 is disposed on the frame 100 and includes a base 210 and a drive motor 220. A plurality of loading trays 230 are disposed on the upper surface of the base 210. The drive motor 220 is used to drive the base 210 to rotate so that the loading trays 230 pass through the first station and the second station in sequence.

[0036] A first loading module 300 is provided on the frame 100 and is located at a first workstation. The first loading module 300 is used to place a first part into the loading tray 230 .

[0037] The second loading module 400 is arranged on the frame 100. The second loading module 400 is located at the second workstation. The second loading module 400 is used to place the second part matching the first part into the loading tray 230 so that the first part and the second part are stacked in sequence from bottom to top to form a combined part.

[0038] Based on this, a rotating module 200 is provided on the frame 100, and the rotating module 200 includes a driving motor 220 and a base 210. The driving motor 220 drives the base 210 to rotate so that the loading tray 230 on the base 210 passes through the first station and the second station in sequence. A first loading module 300 is provided in the first station, and a second loading module 400 is provided in the second station. The first loading module 300 places the first part into the loading tray 230, and the second loading module 400 places the second part into the loading tray 230, so as to stack the first part and the second part into a combined part. In the process of the loading tray 230 rotating one circle on the base 210, when passing through the first station, the loading tray 230 can be placed with the first part by the first loading module 300, and when passing through the second station, the loading tray 230 can be placed with the second part by the second loading module 400 for stacking. Since multiple loading trays 230 are provided on the base 210, the assembly efficiency of the first part and the second part can be effectively improved.

[0039] Reference Figure 2 In some embodiments of the present invention, a fixed mold 231 is provided on the upper surface of the loading tray 230, and the fixed mold 231 is used to place the first part and the second part.

[0040] In some embodiments of the present invention, the fixed mold 231 is provided with a clamping member 232, and the clamping member 232 is used to clamp the first part and the second part.

[0041] Based on this, by setting a fixed mold 231, the upper surface of the fixed mold 231 is provided with peaks and valleys, so that the positions of the first part, the second part and the combined part can be limited. By setting a locking member 232 on the fixed mold 231, the locking member 232 can lock the first part, the second part and the combined part. The locking member 232, the peaks and the valleys cooperate with each other to avoid the first part, the second part or the combined part from being offset during the rotation of the base 210, thereby effectively fixing the first part, the second part and the combined part.

[0042] Reference Figure 1 and Figure 3 In certain embodiments of the present invention, the first loading module 300 includes a first manipulator 310, a first driving member 320 and a first guide rail 330. The first driving member 320 is used to drive the first manipulator 310 to slide along the first guide rail 330 to move the first manipulator 310 away from or close to the base 210.

[0043] Reference Figure 1 and Figure 6 In some embodiments of the present invention, the second loading module 400 includes a second manipulator 410, a second driving member 420 and a second guide rail 430. The second driving member 420 is used to drive the second manipulator 410 to slide along the second guide rail 430 to move the second manipulator 410 away from or close to the base 210.

[0044] Specifically, the first drive member 320 is also used to drive the first manipulator 310 to descend to approach the first part, and drive the first manipulator 310 to rise after the first manipulator 310 grabs the first part. The first drive member 320 is also used to drive the first manipulator 310 to descend to approach the loading tray 230, and drive the first manipulator 310 to rise after the first manipulator 310 places the first part on the loading tray 230; the second drive member 420 is also used to drive the second manipulator 410 to descend to approach the second part, and drive the second manipulator 410 to rise after the second manipulator 410 grabs the second part. The second drive member 420 is also used to drive the second manipulator 410 to descend to approach the loading tray 230, and drive the second manipulator 410 to rise after the second manipulator 410 places the second part on the loading tray 230.

[0045] Based on this, by setting up a first robot 310, a first driving member 320 and a first guide rail 330, and setting up a second robot 410, a second driving member 420 and a second guide rail 430, the loading process can be fully automated, thereby improving work efficiency.

[0046] Reference Figure 1 and Figure 4, also includes a blanking module 500, the blanking module 500 is set on the frame 100, the blanking module 500 is located at the third station, the driving motor 220 is also used to drive the base 210 to rotate so that the loading tray 230 with the assembled parts placed thereon passes through the third station, and the blanking module 500 is used to take out the assembled parts located in the loading tray 230.

[0047] In certain embodiments of the present invention, the unloading module 500 includes a third manipulator 510 , a third driving member 520 and a third guide rail 530 , and the third driving member 520 is used to drive the third manipulator 510 to slide along the third guide rail 530 to move the third manipulator 510 away from or close to the base 210 .

[0048] In certain embodiments of the present invention, the blanking module 500 is provided with a plurality of blanking plates 540 for placing assembled parts.

[0049] Specifically, the third driving member 520 is also used to drive the third manipulator 510 to descend to approach the assembled part, and drive the third manipulator 510 to rise after the third manipulator 510 grabs the third part. The third driving member 520 is also used to drive the third manipulator 510 to descend to approach the blanking plate 540, and drive the third manipulator 510 to rise after the third manipulator 510 places the assembled part on the blanking plate 540.

[0050] Based on this, by setting up a third manipulator 510, a third driving member 520 and a third guide rail 530, the unloading process can also be automated. By setting up multiple unloading plates 540, each unloading plate 540 can store assembled parts, so that the loading process of the first loading module 300 and the second loading module 400 does not have to be restricted by the unloading process of the unloading module 500, thereby improving the working efficiency of the parts assembly device.

[0051] Reference again Figure 1 In some embodiments of the present invention, the outer contour of the upper surface of the base 210 is circular, the sliding direction of the first manipulator 310 and the sliding direction of the second manipulator 410 are on the same straight line, and the sliding direction of the third manipulator 510 is perpendicular to the sliding direction of the first manipulator 310.

[0052] Specifically, four loading trays 230 are provided on the base 210, and the loading trays 230 are evenly arranged on the upper surface of the base 210. The driving motor 220 drives the base 210 to rotate so that each loading tray 230 passes through the first station, the second station and the third station in sequence. After each rotation of the base 210 stops, there must be a loading tray 230 at the first station, the second station and the third station.

[0053] Based on this, after each rotation stop of the base 210, the first loading module 300 and the second loading module 400 can both perform loading work, and the unloading module 500 can perform unloading work, thereby improving the working efficiency of the parts assembly device.

[0054] Reference Figure 7 The present invention also proposes a parts processing machine, including the parts processing machine as in any one of the above embodiments.

[0055] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A parts assembly device, characterized in that: include: frame; a rotation module, disposed on the frame, comprising a base and a drive motor, wherein a plurality of loading trays are disposed on an upper surface of the base, and the drive motor is used to drive the base to rotate so that the loading trays pass through the first station and the second station in sequence; A first loading module is provided on the frame, the first loading module is located at the first station, and the first loading module is used to place the first part into the loading tray; The second loading module is arranged on the frame, and the second loading module is located at the second workstation. The second loading module is used to place the second part matching the first part into the loading tray so that the first part and the second part are stacked in sequence from bottom to top to form a combined part.

2. The parts assembly device according to claim 1, characterized in that: A fixed mold is provided on the upper surface of the loading tray, and the fixed mold is used to place the first part and the second part.

3. The parts assembly device according to claim 2, characterized in that: The fixed mold is provided with a clamping piece, and the clamping piece is used to clamp the first part and the second part.

4. The parts assembly device according to claim 1, characterized in that: The first loading module includes a first manipulator, a first driving member and a first guide rail. The first driving member is used to drive the first manipulator to slide along the first guide rail so that the first manipulator moves away from or approaches the base.

5. The parts assembly device according to claim 4, characterized in that: The second loading module includes a second manipulator, a second driving member and a second guide rail, and the second driving member is used to drive the second manipulator to slide along the second guide rail so that the second manipulator moves away from or approaches the base.

6. The parts assembly device according to claim 5, characterized in that: It also includes a blanking module, which is arranged on the frame and located at the third workstation. The drive motor is also used to drive the base to rotate so that the loading tray with the assembled parts placed thereon passes through the third workstation. The blanking module is used to take out the assembled parts located in the loading tray.

7. The parts assembly device according to claim 6, characterized in that: The blanking module includes a third manipulator, a third driving member and a third guide rail. The third driving member is used to drive the third manipulator to slide along the third guide rail so that the third manipulator moves away from or approaches the base.

8. The parts assembly device according to claim 7, characterized in that: The blanking module is provided with a plurality of blanking plates for placing the assembled parts.

9. The parts assembly device according to claim 7, characterized in that: The outer contour of the upper surface of the base is circular, the sliding direction of the first manipulator and the sliding direction of the second manipulator are on the same straight line, and the sliding direction of the third manipulator is perpendicular to the sliding direction of the first manipulator.

10. A parts processing machine, characterized in that: It comprises the parts assembly device according to any one of claims 1 to 9.