Processing equipment
Through the combination of support device, material pressing device and membrane change device, the film isolation and purge device are used to remove material chips, which solves the problems of low production efficiency and poor appearance quality in the prior art, and achieves an efficient and safe processing process.
Patent Information
- Application Number
- CN202422715938.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing milling and processing equipment has low production efficiency on the automated production line and requires manual participation. The scattered chips during processing lead to scratches on the non-processing areas of the product, affecting the appearance quality.
The non-processing area of the product is isolated by the thin film, and the purging device is used to remove the chips and form a confined space for processing.
It realizes protection of the non-processing area of the product, avoids adhesion of chips, and improves production efficiency and appearance quality.
Smart Images

Figure CN223265261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drilling processing, in particular to a processing device. Background Art
[0002] When milling products on automated production lines, it's crucial to maintain the product's appearance quality. Existing milling equipment is typically semi-automatic CNC machines and large machining centers, requiring manual labor for loading and unloading. This results in low production efficiency. Furthermore, during machining, the workstations lack a closed space, causing material chips to fly out and adhere to the surface of non-machined areas of the product, causing scratches and directly impacting the product's appearance quality. Utility Model Content
[0003] The purpose of the utility model is to provide a processing device that can protect the surface of the non-processing area of the product.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] Processing equipment, including:
[0006] a supporting device capable of carrying a product;
[0007] A pressing device, wherein the pressing device is provided with an operating hole. During processing, the product is clamped and fixed between the supporting device and the pressing device, and one end of the operating hole opens toward the part of the product to be processed;
[0008] a film changing device, the film changing device being capable of conveying the film between the supporting device and the pressing device, wherein during processing, the pressing device presses against the product through the film;
[0009] The processing device is provided with a processing part. During the processing operation, the processing part passes through the operation hole and the film to process the product on the supporting device.
[0010] Preferably, the membrane replacement device comprises:
[0011] An export mechanism, the export mechanism comprising an export driver and an export member installed at the output end of the export driver, the film being in a strip shape, and the unused film being wound around the export member;
[0012] The winding mechanism includes a winding drive and a winding member installed at the output end of the winding drive. The film after use is wound around the winding member. The output drive drives the output member to rotate. When the winding drive drives the winding member to rotate, the film in the output mechanism can be pulled between the supporting device and the pressing device.
[0013] Preferably, the pressing device comprises:
[0014] Press drive;
[0015] The pressing module is installed at the output end of the pressing driver. The operation hole is provided on the pressing module. The pressing module can be pressed against the end face of the product facing away from the supporting device.
[0016] Preferably, the pressing module comprises:
[0017] A pressing plate is installed at the output end of the pressing driver, and the pressing plate is provided with a first hole;
[0018] a fixed block connected to the pressing plate;
[0019] A pad is sandwiched between the pressing plate and the fixed block. The pad is provided with a second hole. The first hole and the second hole are connected to form the working hole. The pressing plate is pressed against the film through the pad.
[0020] Preferably, the pressing module also includes a purge block, which is connected to the pressing plate, and a cleaning channel is formed between the pressing plate and the purge block. The purge block is provided with a purge through hole, and the air inlet port of the purge through hole is connected to an external air source, and the air outlet port of the purge through hole faces the cleaning channel. The unused film extends into between the support device and the pad after passing through the cleaning channel.
[0021] Preferably, the device further comprises a purge device, wherein the purge device comprises:
[0022] A sleeve is sleeved on the outer side of the processing portion, and during processing, the sleeve abuts against the pressing device;
[0023] an air intake pipeline connected to the sleeve;
[0024] The air outlet pipeline is connected to the sleeve.
[0025] Preferably, the pressing device is provided with a purge groove, and the cross-sectional area of the purge groove gradually decreases along the direction from the groove mouth to the groove bottom. The working hole is arranged at the groove bottom of the purge groove. During processing, the sleeve ring is arranged on the outer periphery of the groove mouth of the purge groove.
[0026] Preferably, the pressing device is provided with an air inlet hole, which is arranged on the peripheral side of the working hole and is connected to an external air source.
[0027] Preferably, the supporting device comprises:
[0028] Support drive;
[0029] A transfer seat, installed at the output end of the support driver;
[0030] The positioning block is arranged on the transfer seat and can carry the product. The support driver can drive the positioning block to move between the loading and unloading stations and the processing station through the transfer seat.
[0031] Preferably, the supporting device further comprises a locking mechanism, and the locking mechanism comprises:
[0032] Locking drive assembly;
[0033] A pressing support is installed at the output end of the locking drive assembly, and the locking drive assembly can drive the pressing support to move toward the positioning block to lock the product on the positioning block.
[0034] Beneficial effects of the utility model:
[0035] The product can be pressed and fixed by the supporting device and the pressing device, so that the processing device can be processed safely and reliably. On this basis, by setting up a film changing device, the film can be transported between the supporting device and the pressing device, so that the pressing device is pressed against the product through the film, which can protect the surface of the non-processing area of the product, isolate the material chips generated by the processing from the surface of the non-processing area of the product, avoid the material chips adhering to the surface of the non-processing area of the product and causing scratches, thereby ensuring the appearance quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic structural diagram of one direction of the processing equipment according to an embodiment of the present utility model;
[0037] Figure 2 It is a structural schematic diagram of another orientation of the processing equipment according to an embodiment of the present utility model;
[0038] Figure 3 This is a schematic structural diagram of one aspect of the support device according to an embodiment of the present utility model;
[0039] Figure 4 This is a structural diagram of another orientation of the support device according to an embodiment of the present utility model.
[0040] Figure 5This is a schematic structural diagram of the positioning block according to an embodiment of the present utility model;
[0041] Figure 6 This is a structural diagram of the material pressing device according to an embodiment of the present utility model;
[0042] Figure 7 This is a schematic structural diagram of one direction of the material pressing module according to an embodiment of the present utility model;
[0043] Figure 8 This is a structural diagram of another orientation of the material pressing module according to an embodiment of the present utility model;
[0044] Figure 9 This is a cross-sectional view of the material pressing module according to an embodiment of the present utility model;
[0045] Figure 10 It is a structural schematic diagram of the purge block according to an embodiment of the present utility model;
[0046] Figure 11 It is a structural schematic diagram of the processing device according to an embodiment of the present utility model;
[0047] Figure 12 This is a schematic structural diagram of one aspect of the membrane replacement device according to an embodiment of the present invention;
[0048] Figure 13 It is a structural schematic diagram of another orientation of the membrane replacement device described in an embodiment of the present invention.
[0049] In the picture:
[0050] 1. Support device;
[0051] 11. Support driver; 12. Transfer seat; 13. Positioning block; 131. Support platform; 132. Ejector pin; 14. Ejector driver; 15. Locking mechanism; 151. Translation driver; 152. Locking driver; 153. Pressing support;
[0052] 2. Pressing device;
[0053] 21. Pressing drive; 22. Pressing module; 221. Pressing plate; 2211. First hole; 2212. Purge slot; 2213. Air intake hole; 2214. Connecting channel; 222. Fixing block; 223. Spacer; 2231. Second hole; 224. Purge block; 2241. Purge hole; 23. Pressing bracket; 24. Tool setter;
[0054] 3. Film;
[0055] 4. Processing equipment;
[0056] 41. Processing drive mechanism; 411. Processing bracket; 412. Horizontal processing drive; 413. Vertical processing drive; 42. Milling module;
[0057] 5. Membrane changing device;
[0058] 51. Export mechanism; 511. Export drive; 512. Export member; 513. First fixed guide wheel; 514. Second fixed guide wheel; 515. Adjustable slide rail; 516. Movable guide wheel; 517. Export bracket; 518. Positioning module; 52. Rewinding mechanism; 521. Rewinding drive; 522. Rewinding member; 523. Rewinding bracket; 524. Rewinding guide wheel;
[0059] 6. Purge device;
[0060] 61. Casing; 62. Air inlet pipe; 63. Air outlet pipe;
[0061] 10.Fix the base;
[0062] 100. Product. DETAILED DESCRIPTION
[0063] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0064] In the description of this utility model, unless otherwise expressly specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, mechanical or electrical connections, direct or indirect connections through an intermediate medium, and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0065] In the description of the present utility model, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0066] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0067] like Figures 1-13 As shown, the present invention provides a processing device, including a support device 1, a pressing device 2, a film changing device 5, and a processing device 4. The support device 1 is capable of carrying a product 100, and the pressing device 2 is provided with an operating hole. During processing, the product 100 is clamped and fixed between the support device 1 and the pressing device 2, with one end of the operating hole opening toward the portion of the product 100 to be processed. The film changing device 5 is capable of conveying a film 3 between the support device 1 and the pressing device 2. During processing, the pressing device 2 abuts against the product 100 through the film 3. The processing device 4 is provided with a processing portion. During processing, the processing portion passes through the operating hole and the film 3 to process the product 100 on the support device 1.
[0068] In the present invention, the product 100 can be press-fitted and fixed by the supporting device 1 and the pressing device 2, so as to facilitate the safe and reliable processing of the processing device 4. On this basis, by setting the film changing device 5, the film 3 can be transported between the supporting device 1 and the pressing device 2, so that the pressing device 2 is pressed against the product 100 through the film 3, and the surface of the non-processing area of the product 100 can be protected, and the material chips generated by the processing and the surface of the non-processing area of the product 100 can be isolated, so as to avoid the material chips adhering to the surface of the non-processing area of the product 100 and causing scratches thereon, thereby ensuring the appearance quality of the product 100.
[0069] In this embodiment, the processing equipment includes a fixed base 10 , and the supporting device 1 , the pressing device 2 and the processing device 4 are respectively installed on the fixed base 10 .
[0070] Specifically, the support device 1 includes a support driver 11, a transfer base 12, and a positioning block 13. The transfer base 12 is mounted at the output end of the support driver 11, and the positioning block 13 is mounted on the transfer base 12 and capable of supporting the product 100. The support driver 11, via the transfer base 12, drives the positioning block 13 between loading and unloading stations and processing stations. At the processing station, the pressing device 2 presses the product 100 against the positioning block 13. This arrangement enables the support device 1 to safely perform loading, unloading, and processing.
[0071] More specifically, two positioning blocks 13 are provided on the transfer seat 12. When one positioning block 13 is located at the loading and unloading station, the other positioning block 13 is located at the processing station, so that loading and unloading and processing can be carried out synchronously.
[0072] In this embodiment, the support driver 11 is a motor installed on the fixed base 10. The transfer seat 12 is a disc-shaped structure and is arranged horizontally. The support driver 11 can drive the transfer seat 12 to rotate around its own axis. The two positioning blocks 13 are located at both ends of the diameter of the transfer seat 12.
[0073] In other embodiments, the support driver 11 may also be a cylinder to drive the transfer base 12 to translate along a horizontal straight line.
[0074] Specifically, a support platform 131 is provided on the positioning block 13, and the product 100 can be mounted on the support platform 131. During processing, the product 100 is clamped and fixed between the support platform 131 and the pressing device 2. By providing the support platform 131, the product 100 can be reliably positioned and fixed.
[0075] More specifically, the positioning block 13 is provided with a plurality of support platforms 131, which are arranged in sequence along a horizontal straight line, and each support platform 131 can be set on a product 100. The above arrangement can efficiently load, unload and process multiple products 100.
[0076] More specifically, the supporting device 1 also includes a material ejection driver 14. The top of the support platform 131 is used to support the product 100. The bottom is abutted with a ejection pin 132 through a spring. The ejector pin on the top of the ejection pin 132 is slidably installed on the support platform 131. The transfer seat 12 is provided with an insertion port, and the bottom of the ejection pin 132 extends into the insertion port. When the product 100 is processed and needs to be removed from the positioning block 13, the material ejection driver 14 drives the ejector pin 132 to extend from the top of the support platform 131, thereby pushing the product 100 away from the support platform 131.
[0077] In this embodiment, each support platform 131 is equipped with a push pin 132. The push drive 14 is a cylinder mounted on the fixed base 10. The push block mounted on the output end can simultaneously push multiple push pins 132. In other embodiments, the push drive 14 can also be a linear motor.
[0078] Specifically, the support device 1 further includes a locking mechanism 15, which includes a locking drive assembly and a pressing support 153. The pressing support 153 is mounted at the output end of the locking drive assembly. The locking drive assembly can drive the pressing support 153 to move toward the positioning block 13, thereby locking the product 100 to the positioning block 13. By providing the locking mechanism 15, the product 100 can be locked to the positioning block 13 before processing, ensuring that the product 100 can move safely and reliably toward the processing station after loading.
[0079] More specifically, the locking drive assembly includes a steering drive, a locking support, a translation drive 151, and a locking drive 152. The locking support is located in the middle of the transport base 12 and is connected to the output end of the steering drive. The steering drive can drive the locking support to rotate relative to the transport base 12 or to rotate with the transport base 12. The translation drive 151 is mounted on the locking support, the locking drive 152 is mounted on the output end of the translation drive, and the pressing support 153 is mounted on the output end of the locking drive 152. The translation drive 151 can move the locking drive 152 radially along the transport base 12, while the locking drive 152 can drive the pressing support 153 axially along the transport base 12. The translation drive 151 and the locking drive 152 cooperate to drive the pressing support 153 to move above the positioning block 13, and then press it downward to clamp and secure the product 100 between the pressing support 153 and the positioning block 13.
[0080] In this embodiment, the steering drive is a motor, the translation drive 151 and the locking drive 152 are cylinders, and the two positioning blocks 13 share a locking mechanism 15. In other implementations, the steering drive can also be a rotary cylinder, and the translation drive 151 and the locking drive 152 can also be linear motors. In other embodiments, the locking drive assembly can also be a driving device such as a robot.
[0081] Specifically, the pressing device 2 includes a pressing driver 21 and a pressing module 22. The pressing module 22 is mounted at the output end of the pressing driver 21. The operating hole is provided in the pressing module 22. The pressing module 22 can abut against the end surface of the product 100 facing away from the support device 1. The pressing driver 21 can drive the pressing module 22 to press against the product 100 on the support device 1, which is more efficient and reliable.
[0082] More specifically, the press module 22 includes a press plate 221, a fixed block 222, and a cushion block 223. The press plate 221 is mounted at the output end of the press driver 21. The press plate 221 is provided with a first hole 2211. The fixed block 222 is connected to the press plate 221. The cushion block 223 is sandwiched between the press plate 221 and the fixed block 222. The cushion block 223 is provided with a second hole 2231. The first hole 2211 and the second hole 2231 are connected to form an operating hole. The press plate 221 is pressed against the film 3 via the cushion block 223. The cushion block 223 provides a cushion against the film 3 when the product 100 is pressed and fixed, thereby protecting the product 100.
[0083] More specifically, the pressing module 22 further includes a purge block 224, which is connected to the pressing plate 221. A clean passage is formed between the pressing plate 221 and the purge block 224. The purge block 224 is provided with a purge through-hole 2241. The air inlet of the purge through-hole 2241 is connected to an external air source, and the air outlet of the purge through-hole 2241 faces the clean passage. After passing through the clean passage, the unused film 3 extends between the support device 1 and the cushion block 223. That is, along the conveying direction of the film 3, the clean passage is located upstream of the cushion block 223. By providing the purge block 224, after connecting to the air source, the film 3 can be purged before it extends between the support device 1 and the pressing device 2, thereby preventing the film 3 from being contaminated by dye residue and covering the product 100, thereby damaging the product 100.
[0084] More specifically, two rows of purge holes 2241 are provided on the purge block 224, and the outlet directions of the two rows of purge holes 2241 are set at an angle. After the air source is connected through the air pipe joint, one row of purge holes 2241 can blow air along the conveying direction of the film 3, and the other row of purge holes 2241 can blow air against the conveying direction of the film 3. The two rows of purge holes 2241 cooperate with the pressure plate 221 to blow the film 3 up and down to prevent processing material chips from remaining on the film 3.
[0085] In this embodiment, the pressing driver 21 is a linear motor, which can drive the pressing module 22 to move vertically. The pressing plate 221 is long and has multiple first holes 2211 arranged in sequence along the length direction. There are multiple pads 223, and multiple pads 223 are arranged in sequence along the length direction of the pressing plate 221. Each pad 223 is provided with a second hole 2231, corresponding to a support platform 131. The fixed block 222 is long and parallel to the pressing plate 221. There are two fixed blocks 222, and the two fixed blocks 222 are spaced apart in the width direction of the pressing plate 221 and pressed and fixed at both ends of the pad 223.
[0086] In other embodiments, the pressing driver 21 may be a cylinder, and the pad 223 may be made of other soft materials such as plastic.
[0087] In this embodiment, pad 223 is made of 70HA silicone. It contacts the film 3 above the product 100 to prevent damage to the product 100 caused by hard contact. It also ensures pressure to secure the product 100, preventing the impact of the processing device 4 from causing the product 100 to move and affect processing accuracy. The fixing block 222 secures the pad 223 and is adhesively mounted on the pressure plate 221 to achieve an air path sealing effect. In other embodiments, the pad 223 can also be made of other soft materials such as plastic.
[0088] Specifically, the pressing driver 21 is fixed to the fixed base 10 through the pressing bracket 23 , and the pressing plate 221 is connected to the output end of the pressing driver 21 through a supporting plate.
[0089] More specifically, the pressing device 2 further includes a tool setting device 24 , which is mounted on the pressing bracket 23 . The processing device 4 first performs tool setting via the tool setting device 24 before the processing operation.
[0090] In this embodiment, the tool setting device 24 is a conventional device in the art, and its structure and working principle are not described in detail here.
[0091] Specifically, the processing device 4 is a milling device, including a processing drive mechanism 41 and a milling module 42. The processing drive mechanism 41 is installed on the fixed base 10, and the milling module 42 is installed at the output end of the processing drive mechanism 41. The processing drive mechanism 41 can drive the milling module 42 to move. The milling cutter of the milling module 42 is the processing part, and the purge device 6 is connected to the milling module 42 and is arranged around the outer periphery of the milling cutter.
[0092] More specifically, the processing drive mechanism 41 includes a processing support 411, a horizontal processing drive 412, and a vertical processing drive 413. The processing support 411 is mounted on the fixed base 10, the horizontal processing drive 412 is mounted on the processing support 411, the vertical processing drive 413 is mounted on the output end of the horizontal processing drive 412, and the milling module 42 is mounted on the output end of the vertical processing drive 413. The horizontal processing drive 412 can drive the vertical processing drive 413 to move horizontally, so that the milling module 42 can move one by one above each purge slot 2212 of the pressing device 2. The vertical processing drive 413 can drive the milling module 42 to move vertically, so that the milling cutter can pass through the purge slot 2212 and the working hole to process the product 100.
[0093] In this embodiment, the horizontal processing driver 412 and the vertical processing driver 413 are both linear motors, and the milling module 42 is a conventional milling mechanism in the art, and its specific structure and working principle are not repeated here.
[0094] In other embodiments, the processing device 4 may also be a conventional drilling device in the art, etc., which is not limited here.
[0095] Specifically, the film 3 is a conventional plastic film in this field, which has a long strip structure and is wider than the support platform 131. A set length is used each time, which can completely cover multiple products 100 on the positioning block 13, and the processing part of the processing device 4 can penetrate the film 3.
[0096] More specifically, the processing equipment includes a film replacement device 5, which includes a discharge mechanism 51 and a reeling mechanism 52. The discharge mechanism 51 includes a discharge driver 511 and a discharge member 512 mounted at the output end of the discharge driver 511. Unused film 3 is wound around the discharge member 512. The reeling mechanism 52 includes a reeling driver 521 and a reeling member 522 mounted at the output end of the reeling driver 521. Used film 3 is wound around the reeling member 522. The discharge driver 511 drives the discharge member 512 to rotate. When the reeling driver 521 drives the reeling member 522 to rotate, the film 3 in the discharge mechanism 51 is pulled between the support device 1 and the press device 2. The above arrangement enables efficient replacement of film 3 and improves the processing efficiency of the product 100.
[0097] In this embodiment, on the fixed base 10 , the pressing device 2 is located between the lead-out mechanism 51 and the winding mechanism 52 . The film 3 led out by the lead-out mechanism 51 first passes through the lower side of the pressing module 22 of the pressing device 2 and then extends to the winding mechanism 52 .
[0098] Specifically, the de-feed mechanism 51 further includes a first fixed guide wheel 513, a second fixed guide wheel 514, an adjustable guide rail 515, and a movable guide wheel 516. The first fixed guide wheel 513 is rotatably mounted about its own axis, the second fixed guide wheel 514 is rotatably mounted about its own axis, a slider is slidably mounted on the adjustable guide rail 515, and the movable guide wheel 516 is rotatably mounted on the slider. The slider can be locked in any position of the adjustable guide rail 515 by a locking member. The film 3 wound around the de-feed member 512 is sequentially wound around the first fixed guide wheel 513, the movable guide wheel 516, and the second fixed guide wheel 514 before extending toward the winding mechanism 52. This arrangement enables the de-feed mechanism 51 to stably deliver the film 3.
[0099] More specifically, the export mechanism 51 includes an export bracket 517, which is fixed on the fixed base 10, and the export driver 511 and the adjustment slide rail 515 are respectively fixedly installed on the export bracket 517. The first fixed guide wheel 513, the second fixed guide wheel 514 and the movable guide wheel 516 are located in the same vertical plane, and the rotation axes are all set horizontally. The first fixed guide wheel 513 and the second fixed guide wheel 514 are located at the same height, are arranged at intervals in the horizontal direction, and are respectively rotatably installed on the export bracket 517. The adjustment slide rail 515 is arranged vertically, and the movable guide wheel 516 can be adjusted along the adjustment slide rail 515.
[0100] In this embodiment, the export driver 511 is a motor, and the export member 512 is a wheel. The export driver 511 can drive the export member 512 to rotate around its own axis, and the axis of the export member 512 is set horizontally.
[0101] Specifically, the discharge mechanism 51 further includes a positioning module 518, which is provided with a positioning channel. The film 3 discharged by the discharge mechanism 51 passes through the positioning channel and then extends between the support device 1 and the pressing device 2. The positioning module 518 can position the long film 3 in the width direction to prevent the discharged film 3 from deflecting.
[0102] In this embodiment, the positioning module 518 includes a positioning support and a positioning cover. The positioning support is fixedly connected to the output bracket 517. The top surface of the positioning support is provided with a transverse positioning groove. The positioning cover is rotatably connected to the positioning support. When the positioning cover is closed on the positioning support, the notch of the positioning groove is covered to form a positioning channel.
[0103] Specifically, the winding mechanism 52 includes a winding bracket 523 , the winding bracket 523 is fixed on the fixed base 10 , and the winding driver 521 is installed on the winding bracket 523 .
[0104] More specifically, at least one winding guide wheel 524 is provided on the winding support 523 , and the film 3 is wound around the winding guide wheel 524 and then wound around the winding member 522 .
[0105] In this embodiment, the winding driver 521 is a motor, the winding member 522 is a shaft, and a notch is provided in the radial direction of the winding member 522, and the film 3 is clamped and fixed in the notch.
[0106] Specifically, the processing equipment also includes a purge device 6, which includes a sleeve 61, an air inlet pipe 62, and an air outlet pipe 63. The sleeve 61 is mounted outside the processing unit. During processing, the sleeve 61 abuts against the material holding device 2, the air inlet pipe 62 is connected to the sleeve 61, and the air outlet pipe 63 is connected to the sleeve 61. This arrangement allows the timely removal of processed material chips by connecting the air outlet pipe 63 to an industrial vacuum cleaner during processing, further ensuring the safety of the product 100.
[0107] More specifically, the material pressing device 2 is provided with a purge groove 2212, the cross-sectional area of which gradually decreases from the groove opening to the groove bottom. An operating hole is provided at the groove bottom of the purge groove 2212. During processing, the sleeve 61 is arranged around the outer circumference of the notch of the purge groove 2212. The purge groove 2212 can efficiently collect material chips, facilitating the coordinated blowing and suction removal of the inlet and outlet pipes 62 and 63.
[0108] In this embodiment, the sleeve 61 is a rubber corrugated accordion cover, which is connected to the milling module 42. During processing, it can contact the plane of the pressure plate 221. It has its own elasticity and forms a small enclosed space to prevent material chips from flying. The air inlet pipe 62 is a copper pipe, which extends into the sleeve 61 through the hole to blow air. The air intake can also blow away the material chips to prevent the chips from being entangled with the knife due to poor chip removal during processing. The air outlet pipe 63 is a bellows, which is connected to an industrial vacuum cleaner to collect dust and remove chips. The purge groove 2212 is arranged on the side of the pressure plate 221 away from the pad 223. Each first hole 2211 is equipped with a purge groove 2212, and the first hole 2211 is arranged at the bottom of the purge groove 2212.
[0109] Specifically, the pressing device 2 is provided with an air inlet hole 2213, which is arranged around the working hole and connected to an external air source. Such a configuration enables the air inlet hole 2213 to blow the material chips in the purge groove 2212 into the sleeve 61 when it is connected to the air source, thereby more efficiently removing the material chips.
[0110] More specifically, the air inlet holes 2213 are connected to the purge slots 2212 . Each purge slot 2212 is configured with two air inlet holes 2213 . The air inlet holes 2213 extend along the width direction of the pressing plate 221 . The two air inlet holes 2213 are located on opposite sides of the purge slot 2212 .
[0111] In this embodiment, the product 100 is a high-gloss plastic product. The pressing plate 221 and the fixed block 222 are arranged to form a connecting channel 2214 that connects the air inlet holes 2213 on the same side of the multiple purge grooves 2212. The air source is connected to the connecting channel 2214 through an air pipe joint, so that air can be blown into the multiple air inlet holes 2213. The air intake of the air pipe joint forms an air path through the pressing plate 221, so that air can be blown before and after the contact position of the processing part in the purge groove 2212, thereby preventing processing material chips from remaining in the purge groove 2212 and causing damage to the product 100.
[0112] The specific method of using the processing equipment of the utility model is as follows:
[0113] Step 1: Place the product 100 to be processed on the support platform 131 of the positioning block 13 at the loading and unloading station through an external mechanism.
[0114] Step 2: The translation driver 151 and the locking driver 152 of the locking mechanism 15 cooperate to drive the pressing support 153 to press down and fix the product 100 to be processed.
[0115] Step 3: The support driver 11 drives the transfer base 12 to rotate until the positioning block 13 moves to the processing station.
[0116] Step 4: The translation driver 151 and the locking driver 152 cooperate to drive the pressing support 153 away from the top of the product 100.
[0117] Step 5: The output driver 511 drives the output member 512 to release the film 3 , and the winding driver 521 drives the winding member 522 to wind up the film 3 , so that the new film 3 that is not punctured extends between the positioning block 13 and the pressing module 22 .
[0118] Step 6: The pressing driver 21 drives the pressing module 22 to descend until the film 3 is pressed against the top of the product 100 .
[0119] Step 7: The machining drive mechanism 41 drives the milling module 42 to descend to the tool setting instrument 24 to complete the tool setting.
[0120] Step 8: The machining drive mechanism 41 drives the milling module 42 to descend, so that the sleeve 61 is pressed against the top surface of the pressing plate 221 , thereby forming a small enclosed space around the purge slot 2212 .
[0121] Step nine, the milling module 42 processes the product 100, and at the same time, the pressure plate 221 takes in air through the air pipe joint to form an air path, which can allow air to be blown before and after the milling processing position. After the purge block 224 is matched with the pressure plate 221, the film 3 is blown up and down, and the air inlet pipe 62 extends into the hole to blow air. The air intake can also blow away the material chips. The air outlet pipe 63 is connected to an industrial vacuum cleaner to remove dust and chips to prevent the product 100 from being damaged by hard contact, until the milling module 42 completes processing of multiple products 100 on the positioning block 13.
[0122] Step 10: The machining drive mechanism 41 drives the milling module 42 to reset, and the pressing driver 21 drives the pressing module 22 to reset.
[0123] Step 11: The support driver 11 drives the transfer base 12 to rotate until the positioning block 13 carrying the processed product 100 moves to the loading and unloading station, and the positioning block 13 carrying the product 100 to be processed moves to the processing station.
[0124] Step 12: The ejection driver 14 drives the ejection pin 132 to lift the processed product 100, and then remove the product 100.
[0125] In the processing equipment of the present invention, the blowing device 6 can form a smaller space to realize closed dust suction and dust removal. The pressing device 2 and the film 3 cooperate to realize elastic pressing without damaging the product 100 and high stability. The whole is suitable for dust-proof pressing of various types of milling processing such as automatic CNC and semi-automatic CNC.
[0126] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Processing equipment, characterized in that, include: A supporting device (1), wherein the supporting device (1) is capable of carrying a product (100); A material pressing device (2), wherein the material pressing device (2) is provided with an operation hole. During processing, the product (100) is clamped and fixed between the support device (1) and the material pressing device (2), and one end of the operation hole opens toward the part of the product (100) to be processed; a film changing device (5), the film changing device (5) being capable of conveying the film (3) between the supporting device (1) and the pressing device (2), wherein during processing, the pressing device (2) abuts against the product (100) via the film (3); A processing device (4) is provided with a processing portion. During processing, the processing portion passes through the operation hole and the film (3) to process the product (100) on the supporting device (1).
2. The processing equipment according to claim 1, characterized in that The membrane replacement device (5) comprises: An export mechanism (51), the export mechanism (51) comprising an export driver (511) and an export member (512) mounted on the output end of the export driver (511), the film (3) being in a strip shape, and the unused film (3) being wound around the export member (512); The winding mechanism (52) includes a winding drive (521) and a winding member (522) installed at the output end of the winding drive (521). The film (3) after use is wound around the winding member (522). The output drive (511) drives the output member (512) to rotate. When the winding drive (521) drives the winding member (522) to rotate, the film (3) in the output mechanism (51) can be pulled between the supporting device (1) and the pressing device (2).
3. The processing equipment according to claim 1, characterized in that The pressing device (2) comprises: Press drive (21); A pressing module (22) is installed at the output end of the pressing driver (21), the operation hole is provided on the pressing module (22), and the pressing module (22) can abut against the end face of the product (100) facing away from the supporting device (1).
4. The processing equipment according to claim 3, characterized in that The pressing module (22) comprises: A pressing plate (221) is installed at the output end of the pressing driver (21), and the pressing plate (221) is provided with a first hole (2211); A fixed block (222) connected to the pressing plate (221); A pad (223) is sandwiched between the pressure plate (221) and the fixed block (222); the pad (223) is provided with a second hole (2231); the first hole (2211) and the second hole (2231) are connected to form the working hole; the pressure plate (221) is pressed against the film (3) through the pad (223).
5. The processing equipment according to claim 4, characterized in that The pressing module (22) further includes a purge block (224), the purge block (224) being connected to the pressing plate (221), a cleaning channel being formed between the pressing plate (221) and the purge block (224), the purge block (224) being provided with a purge through hole (2241), an air inlet port of the purge through hole (2241) being connected to an external air source, and an air outlet port of the purge through hole (2241) being directed toward the cleaning channel, and the unused film (3) extending into between the supporting device (1) and the pad (223) after passing through the cleaning channel.
6. The processing equipment according to claim 1, characterized in that The invention also comprises a purge device (6), wherein the purge device (6) comprises: a sleeve (61) sleeved on the outer side of the processing portion, wherein during processing, the sleeve (61) abuts against the pressing device (2); an air intake pipe (62) connected to the sleeve (61); The air outlet pipeline (63) is connected to the sleeve (61).
7. The processing equipment according to claim 6, characterized in that The pressing device (2) is provided with a purge groove (2212). The cross-sectional area of the purge groove (2212) gradually decreases along the direction from the groove opening to the groove bottom. The operation hole is provided at the groove bottom of the purge groove (2212). During processing, the sleeve (61) is arranged around the outer periphery of the groove opening of the purge groove (2212).
8. The processing equipment according to claim 7, characterized in that The pressing device (2) is provided with an air intake hole (2213), and the air intake hole (2213) is provided on the peripheral side of the working hole and is connected to an external air source.
9. The processing equipment according to any one of claims 1 to 8, characterized in that: The supporting device (1) comprises: Support driver (11); A transfer seat (12) is installed at the output end of the support driver (11); A positioning block (13) is provided on the transfer seat (12) and is capable of carrying the product (100). The support driver (11) is capable of driving the positioning block (13) to move between the loading and unloading station and the processing station through the transfer seat (12).
10. The processing equipment according to claim 9, characterized in that The supporting device (1) further comprises a locking mechanism (15), wherein the locking mechanism (15) comprises: Locking drive assembly; A pressing support (153) is installed at the output end of the locking drive assembly, and the locking drive assembly can drive the pressing support (153) to move toward the positioning block (13) to lock the product (100) to the positioning block (13).