Burr removing device for transformer part machining

By introducing a debris barrier assembly into the burr removal device for transformer component processing, the problem of debris diffusion during burr removal is solved, and safety and cleanliness are improved.

CN223265388UActive Publication Date: 2025-08-26SHANDONG YUEHANG ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422186527.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-26
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the processing of existing transformer components, the burr removal device is prone to throw out debris when removing burrs, causing safety hazards and environmental pollution problems.

Method used

A burr removal device for processing transformer components is designed, equipped with a debris barrier assembly, including a protective cover, an adjustment rod, a connecting rod and a arc plate to prevent the debris from diffusing from the deburring roller, and to cover the deburring roller through the protective cover to prevent the debris from flying out.

Benefits of technology

Effectively prevent the spread of dust and debris, protect the safety of workers, reduce cleaning time and labor costs, and improve the safety and cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of transformer processing, and discloses a burr removing device for transformer part processing, which comprises a mounting frame, rollers are fixedly mounted on two sides of the mounting frame, a mounting table is fixedly mounted on the side edge of the mounting frame, a driving motor is fixedly mounted at the top of the mounting table, and a second belt pulley is sleeved on the driving motor. A rotating rod is rotatably mounted between the inner walls of the two sides of the mounting frame, the rotating rod is sleeved with a deburring roller, the deburring device further comprises a chipping blocking assembly, the deburring roller is covered by sliding a protective cover, chippings are prevented from flying out when the deburring roller is used for deburring, the safety of operators is protected, and the deburring efficiency is improved. According to the polishing device, dust and chippings generated in the polishing process can be effectively prevented from diffusing into the working environment, so that the influence on the health of workers and the pollution to the surrounding environment are reduced, the deburring roller is covered with the protective cover, the chippings are collected more easily, and the time and labor cost needed for cleaning a site are reduced.
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Description

Technical Field

[0001] The utility model relates to the field of transformer processing, in particular to a burr removal device for transformer component processing. Background Art

[0002] A deburring device for transformer component processing is primarily used in the field of power equipment manufacturing. This device removes burrs by grinding the cut edges of metal sheets, improving production efficiency and safety. During the processing of transformer components, burrs generate debris. This debris is easily ejected at high speeds by the high-speed rotation and cutting of the grinding equipment, posing a safety hazard. Therefore, a deburring device for transformer component processing has been proposed. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a burr removal device for transformer component processing, which solves the above-mentioned problems.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a deburring device for processing transformer components, comprising a mounting frame, rollers are fixedly mounted on both sides of the mounting frame, an inclined handle is fixedly mounted on the top of the mounting frame, a mounting platform is fixedly mounted on the side of the mounting frame corresponding to the upper side of one group of rollers, a drive motor is fixedly mounted on the top of the mounting platform, the output shaft end of the drive motor extends out of the inner wall of the mounting frame and is sleeved with a second pulley, a rotating rod is rotatably mounted between the inner walls of both sides of the mounting frame, and a deburring roller is sleeved on the rotating rod, and further comprising:

[0007] The debris blocking assembly is installed above the deburring roller and is used to block the debris thrown out by the deburring roller.

[0008] Preferably, the outer wall of the rotating rod is provided with a first pulley, and the first pulley is rotatably connected to the second pulley through a belt.

[0009] Preferably, the debris blocking assembly includes an adjusting rod, a protective cover, a connecting rod and an arc plate. A vertical adjusting rod is movably installed on the top of the mounting frame. The bottom end of the adjusting rod extends out of the top inner wall of the mounting frame and is sleeved with a protective cover. Connecting rods are fixed near both ends of the inner wall of the protective cover, and an arc-shaped arc plate is fixed at the bottom end of the connecting rod.

[0010] Preferably, the inner walls of the two groups of arc plates are completely fitted with the outer wall of the rotating rod.

[0011] Preferably, the protective cover is arc-shaped and is located directly above the deburring roller.

[0012] Preferably, the debris blocking assembly also includes an upper cover, a return spring, a limit rod, a sleeve and a transverse groove. The upper cover is fixed to the top of the adjusting rod, and the outer wall of the adjusting rod is sleeved with a return spring corresponding to the lower part of the upper cover. The top inner wall of the mounting frame is fixed with a sleeve, and the outer wall of the sleeve is provided with a vertical transverse groove. The outer wall of the adjusting rod is fixed with a limit rod.

[0013] Preferably, the sleeve is movably sleeved on the outer wall of the adjusting rod, and the limiting rod is slidably engaged in the interior of the transverse groove.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a burr removal device for transformer component processing, which has the following beneficial effects:

[0016] 1. The deburring device for transformer component processing covers the deburring roller by sliding the protective cover to prevent debris from flying out when the deburring roller is removing burrs, thereby protecting the safety of the operators and effectively preventing dust and debris generated during the grinding process from spreading into the working environment, thereby reducing the impact on the health of the operators and the pollution to the surrounding environment. The protective cover covers the deburring roller, making it easier to collect debris and reducing the time and labor costs required for site cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the deburring roller of the utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the protective cover of the present invention.

[0020] In the figure: 1. Mounting frame; 2. Roller; 3. Handle; 4. Mounting platform; 5. Drive motor; 6. Rotating rod; 7. First pulley; 8. Belt; 9. Second pulley; 10. Deburring roller; 11. Adjusting rod; 12. Upper cover; 13. Return spring; 14. Limiting rod; 15. Sleeve; 16. Horizontal groove; 17. Protective cover; 18. Connecting rod; 19. Arc plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 A deburring device for processing transformer components includes a mounting frame 1, rollers 2 are fixedly mounted on both sides of the mounting frame 1, an inclined handle 3 is fixedly mounted on the top of the mounting frame 1, a mounting platform 4 is fixedly mounted on the side of the mounting frame 1 corresponding to the top of one group of rollers 2, a drive motor 5 is fixedly mounted on the top of the mounting platform 4, the output shaft end of the drive motor 5 extends out of the inner wall of the mounting frame 1 and is sleeved with a second pulley 9, a rotating rod 6 is rotatably mounted between the inner walls of both sides of the mounting frame 1, and a deburring roller 10 is sleeved on the rotating rod 6, and further includes:

[0023] The debris blocking assembly is installed above the deburring roller 10 and is used to block the debris thrown out by the deburring roller 10.

[0024] The outer wall of the rotating rod 6 is provided with a first pulley 7, and the first pulley 7 and the second pulley 9 are rotatably connected by a belt 8. When in use, the driving motor 5 is first started and the output shaft of the driving motor 5 is used to drive the second pulley 9 to rotate. The first pulley 7 drives the rotating rod 6 to rotate on the inner walls on both sides of the mounting frame 1 through the belt 8 when the second pulley 9 rotates.

[0025] The debris blocking assembly includes an adjusting rod 11, a protective cover 17, a connecting rod 18 and an arc plate 19. A vertical adjusting rod 11 is movably installed on the top of the mounting frame 1. The bottom end of the adjusting rod 11 extends out of the top inner wall of the mounting frame 1 and is sleeved with a protective cover 17. Connecting rods 18 are fixed to the inner wall of the protective cover 17 near both ends. An arc-shaped arc plate 19 is fixed to the bottom end of the connecting rod 18. Then, the upper cover 12 is pressed downward on the mounting frame 1, and the upper cover 12 is used to drive the adjusting rod 11 to slide downward, and the protective cover 17 synchronously follows the adjusting rod 11 to move downward.

[0026] The inner walls of the two sets of arc plates 19 are completely fitted with the outer wall of the rotating rod 6 , and the rotating rod 6 rotates on the inner walls of the arc plates 19 .

[0027] The protective cover 17 is arc-shaped and is located directly above the deburring roller 10. The deburring roller 10 synchronously rotates with the rotating rod 6 to deburr the transformer surface. The protective cover 17 slides to cover the deburring roller 10 to prevent debris from flying out when the deburring roller 10 is removing burrs, thereby protecting the safety of the operators and effectively preventing dust and debris generated during the grinding process from spreading into the working environment, thereby reducing the impact on the health of the operators and the pollution to the surrounding environment. Covering the deburring roller 10 with the protective cover 17 makes it easier to collect debris, reducing the time and labor cost required for cleaning the site.

[0028] The debris blocking assembly also includes an upper cover 12, a return spring 13, a limit rod 14, a sleeve 15 and a transverse groove 16. The upper cover 12 is fixed to the top of the adjusting rod 11, and the outer wall of the adjusting rod 11 is sleeved with a return spring 13 corresponding to the bottom of the upper cover 12. The top inner wall of the mounting frame 1 is fixed with a sleeve 15, and the outer wall of the sleeve 15 is provided with a vertical transverse groove 16. The outer wall of the adjusting rod 11 is fixed with a limit rod 14. When the limit rod 14 on the adjusting rod 11 slides downward to disengage from the transverse groove 16, the upper cover 12 is rotated ninety degrees so that the limit rod 14 rests against the bottom of the sleeve 15 to prevent the adjusting rod 11 from sliding upward due to the rebound force of the return spring 13.

[0029] The sleeve 15 is movably sleeved on the outer wall of the adjusting rod 11 , and the limiting rod 14 is slidably engaged in the interior of the transverse groove 16 .

[0030] Working principle: When in use, first start the drive motor 5 and use the output shaft on the drive motor 5 to drive the second pulley 9 to rotate. The first pulley 7 drives the rotating rod 6 to rotate on the inner walls on both sides of the mounting frame 1 through the belt 8 when the second pulley 9 rotates. The deburring roller 10 synchronously follows the rotating rod 6 to rotate to deburr the surface of the transformer. Then, press the upper cover 12 downward on the mounting frame 1, and use the upper cover 12 to drive the adjusting rod 11 to slide downward. The protective cover 17 synchronously follows the adjusting rod 11 to move downward until the inner wall of the arc plate 19 is completely fitted with the outer wall of the rotating rod 6. The rotating rod 6 rotates on the inner wall of the arc plate 19. When the limit rod 14 on the adjusting rod 11 slides downward to disengage from the horizontal groove 16, the upper cover 12 is rotated ninety degrees to make the limit rod 14 rest against the bottom of the sleeve 15 to prevent the adjusting rod 11 from sliding upward due to the rebound force of the reset spring 13.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A burr removal device for transformer component processing, comprising a mounting frame (1), characterized in that: Rollers (2) are fixedly mounted on both sides of the mounting frame (1), an inclined handle (3) is fixedly mounted on the top of the mounting frame (1), a mounting platform (4) is fixedly mounted on the side of the mounting frame (1) corresponding to the top of one group of rollers (2), a driving motor (5) is fixedly mounted on the top of the mounting platform (4), an output shaft end of the driving motor (5) extends out of the inner wall of the mounting frame (1) and is sleeved with a second pulley (9), a rotating rod (6) is rotatably mounted between the inner walls of both sides of the mounting frame (1), a deburring roller (10) is sleeved on the rotating rod (6), and further comprises: A debris blocking assembly is installed above the deburring roller (10) and is used to block debris thrown out by the deburring roller (10).

2. The deburring device for transformer component processing according to claim 1, characterized in that: The outer wall of the rotating rod (6) is sleeved with a first belt pulley (7), and the first belt pulley (7) and the second belt pulley (9) are rotatably sleeved via a belt (8).

3. The deburring device for transformer component processing according to claim 1, characterized in that: The debris blocking assembly comprises an adjusting rod (11), a protective cover (17), a connecting rod (18) and an arc plate (19); a vertical adjusting rod (11) is movably mounted on the top of the mounting frame (1); the bottom end of the adjusting rod (11) extends out of the top inner wall of the mounting frame (1) and is sleeved with the protective cover (17); connecting rods (18) are fixedly mounted near both ends of the inner wall of the protective cover (17); and an arc-shaped arc plate (19) is fixedly mounted on the bottom end of the connecting rod (18).

4. The deburring device for transformer component processing according to claim 3, characterized in that: The inner walls of the two groups of arc plates (19) are completely fitted with the outer wall of the rotating rod (6).

5. The deburring device for transformer component processing according to claim 3, characterized in that: The protective cover (17) is in an arc shape and is located directly above the deburring roller (10).

6. The deburring device for transformer component processing according to claim 3, characterized in that: The debris blocking assembly further comprises an upper cover (12), a return spring (13), a limit rod (14), a sleeve (15) and a transverse groove (16); the upper cover (12) is fixedly provided on the top of the adjusting rod (11); the return spring (13) is sleeved on the outer wall of the adjusting rod (11) corresponding to the lower portion of the upper cover (12); the sleeve (15) is fixedly provided on the inner wall of the top of the mounting frame (1); a vertical transverse groove (16) is provided on the outer wall of the sleeve (15); and the limit rod (14) is fixedly provided on the outer wall of the adjusting rod (11).

7. The deburring device for transformer component processing according to claim 6, characterized in that: The sleeve (15) is movably sleeved on the outer wall of the regulating rod (11), and the limiting rod (14) is slidably engaged with the interior of the transverse groove (16).