Scrap iron cleaning device for guide rail production

By using clamps and suction mechanisms in the production of guide rails, the problems of low efficiency and high labor intensity of iron filing cleaning are solved, and efficient and thorough iron filing cleaning is achieved, reducing labor intensity and improving the stability and safety of the equipment.

CN223265450UActive Publication Date: 2025-08-26山东台稳精密机械有限公司
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Patent Information

Application Number
CN202422048134.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-26
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the production process of existing guide rails, iron filing cleaning efficiency is low, incomplete, and labor intensity is high, which affects the production environment and equipment quality.

Method used

A cutting iron filing cleaning device for rail production is designed, using the inclined surface of the clamp and the suction mechanism to suck away the iron filings through the vacuum cleaner, and combined with the flexible adjustment of the moving mechanism and connecting parts to achieve efficient cleaning.

Benefits of technology

It improves the efficiency and thoroughness of iron filing cleaning, reduces labor intensity, ensures equipment stability and safety, and adapts to flexible adjustments in the guide rail polishing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scrap iron cleaning device for guide rail production, which comprises clamping blocks clamped on two sides of a guide rail, a support arranged above the guide rail and a moving mechanism arranged on one side of the guide rail, and the support is connected with the moving mechanism. The upper side edge of the inclined face is located on the side face of the guide rail, and the lower side edge of the inclined face obliquely extends downwards. A suction mechanism is arranged on the support and comprises a dust collector, a suction pipe and an extension block, one end of the suction pipe is connected with the dust collector, and the other end of the suction pipe is provided with an air port and is arranged on the extension block; the extending block is connected with the support through the connecting part and located on the inclined face. Scrap iron generated by grinding the guide rail falls on the inclined faces of the clamping blocks on the two sides and rolls and spreads on the inclined faces, the extending blocks are aligned with the inclined faces, the scrap iron is sucked away from an air opening of the suction pipe, use is easy and convenient, the scrap iron does not scatter all around but falls on the inclined faces of the tightly-attached clamping blocks, the scrap iron is sucked away through the suction mechanism, the cleaning efficiency is high, cleaning is thorough, and meanwhile the labor intensity is lowered.
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Description

Technical Field

[0001] The utility model belongs to the technical field of guide rail production and manufacturing, in particular to an iron chip cleaning device for guide rail production. Background Art

[0002] Linear guides are key components in mechanical processing and automated production lines. The production of guides is basically done through one-time mechanical processing, and then the formed guides are subjected to secondary processing, such as polishing the guide surface to reduce its friction.

[0003] In the existing technology, during the production process of the guide rails, a large amount of iron chips will be generated due to the grinding process of the guide rails. If they are not cleaned in time, it will not only pollute the production environment, but also may have an adverse effect on the subsequent processing steps, thereby causing problems with the surface quality of the guide rails and increasing equipment wear; and the traditional method of cleaning iron chips is mostly manual cleaning, which not only has low cleaning efficiency and incomplete cleaning, but also has high labor intensity. Utility Model Content

[0004] The present invention aims to overcome the shortcomings of the prior art and provides a chip cleaning device for guide rail production. Chips from the guide rail grinding fall onto the inclined surfaces of the clamping blocks on both sides, where they roll and spread out. The extension blocks align with the inclined surfaces, and the chips are sucked away through the air port of the suction pipe. This device is simple and convenient to use, provides efficient and thorough cleaning, and reduces labor intensity.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a chip cleaning device for guide rail production, comprising a clamping block clamped on both sides of the guide rail, a bracket located above the guide rail and a movable mechanism located above the bracket, and the bracket is connected to the movable mechanism; the clamping block is provided with a vertical surface resting on the side of the guide rail and an inclined surface, the upper side of the inclined surface is located on the side of the guide rail, and the lower side extends downwardly in an inclined manner; a suction mechanism is provided on the bracket, and the suction mechanism includes a vacuum cleaner, a suction pipe and an extension block, one end of the suction pipe is connected to the vacuum cleaner, and the other end is provided with an air outlet and is arranged on the extension block; the extension block is connected to the bracket through a connecting part, and the extension block is located on the inclined surface.

[0006] Preferably, the clamping block is further provided with a groove on the lower side of the inclined surface.

[0007] Preferably, the extension block is provided with an oblique side corresponding to the inclined surface and a straight side corresponding to the groove, and the straw is arranged along the oblique side and the straight side.

[0008] Preferably, the connecting portion includes a cross bar, a vertical bar and a sliding sleeve provided on the bracket; the cross bar is slidably connected to the sliding sleeve, one end of the vertical bar is connected to the cross bar, and the other end is connected to the extension block.

[0009] Preferably, the sliding sleeve is provided with a bayonet pin, and the cross bar is provided with a plurality of pin holes that cooperate with the bayonet pin.

[0010] Preferably, the moving mechanism includes a guide rail arranged along the length direction of the guide rail, a slider is slidably provided on the guide rail, a driver and a mounting plate are provided on the slider, and the mounting plate is connected to the bracket.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] (1) The iron chips from the grinding of the guide rail fall onto the inclined surfaces of the clamping blocks on both sides and roll down and spread on the inclined surfaces. The extension block is aligned with the inclined surface, and the iron chips on the inclined surface are sucked away from the air port of the suction pipe by the vacuum cleaner. It is simple and convenient to use. The iron chips will not scatter everywhere, but fall onto the inclined surface of the clamping block close to it and are sucked away by the suction mechanism. The cleaning efficiency is high and thorough, and the labor intensity is reduced.

[0013] (2) The clamping block is also provided with a groove on the lower side of the inclined surface, and the excess iron filings slide into the groove, making it easy to clean.

[0014] (3) The extension block is close to the clamping block, and the suction tube is aligned to facilitate the air port to suck away and collect the iron filings in the bevel and groove, which has a good use effect.

[0015] (4) Through the sliding connection design between the horizontal rod and the sliding sleeve, the vertical rod can move freely in a certain direction on the bracket, thereby realizing the flexible adjustment of the position of the extension block and improving the convenience and flexibility of use.

[0016] (5) The bayonet on the sleeve cooperates with the pin hole on the cross bar. After the cross bar is fixed in the desired position, it is locked by the bayonet to ensure the stability of the connection. Similar locking mechanism effectively prevents the displacement of components and improves the stability and safety of the equipment during use.

[0017] (6) Through the guide rail set along the length of the guide rail, the driver directly drives the slider to move along the guide rail, thereby driving the installation plate to move and adjust the position of the bracket. As the grinding equipment moves, the cleaning efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the utility model;

[0019] Figure 2 for Figure 1 Schematic diagram of the lower middle part;

[0020] Figure 3 for Figure 1 Schematic diagram of the upper middle part.

[0021] Description of reference numerals:

[0022] 1-clamping block, 11-vertical surface, 12-inclined surface, 13-groove;

[0023] 2- Bracket;

[0024] 3-moving mechanism, 31-guide rail, 32-slider, 33-driver, 34-mounting plate;

[0025] 4-suction mechanism, 41-vacuum cleaner, 42-suction pipe, 43-air inlet, 44-extension block, 441-bevel edge, 442-straight edge;

[0026] 5-connecting part, 51-cross bar, 52-vertical bar, 53-sliding sleeve, 54-pin, 55-pin hole;

[0027] 101-Guide rails. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0030] Example

[0031] The following is combined with Figure 1-3 The utility model is further described as follows. Figure 1 、 2 As shown, a chip cleaning device for guide rail production includes a clamping block 1 clamped on both sides of the guide rail 101, a bracket 2 located above the guide rail 101 and a moving mechanism 3 located above the bracket 2, and the bracket 2 is connected to the moving mechanism 3; the clamping block 1 is provided with a vertical surface 11 that rests on the side of the guide rail 101 and an inclined surface 12, the upper side of the inclined surface 12 is located on the side of the guide rail 101, and the lower side extends downwardly. A suction mechanism 4 is provided on the bracket 2, and the suction mechanism 4 includes a vacuum cleaner 41, a suction pipe 42 and an extension block 44, one end of the suction pipe 42 is connected to the vacuum cleaner 41, and the other end is provided with an air port 43 and is arranged on the extension block 44; the extension block 44 is connected to the bracket 2 through a connecting portion 5, and the extension block 44 is located on the inclined surface 12.

[0032] After the guide rail 101 is polished, the generated iron chips fall onto the inclined surfaces 12 of the clamping blocks 1 on both sides and roll and spread on the inclined surfaces 12. The extension block 44 is aligned with the inclined surface 12, and the iron chips on the inclined surface 12 are sucked away from the air port 43 of the suction pipe 42 through the vacuum cleaner 4. It is simple and convenient to use. The iron chips will not scatter everywhere, but fall onto the inclined surface 12 of the clamping block 1 that is close to it and are sucked away by the suction mechanism 4. The cleaning efficiency is high and thorough, and the labor intensity is reduced.

[0033] like Figure 2 As shown, the clamping block 1 is further provided with a groove 13 on the lower side of the inclined surface 12, and excess iron filings slide into the groove 13, which is convenient for cleaning; the extension block 44 is provided with a bevel 441 corresponding to the inclined surface 12 and a straight edge 442 corresponding to the groove 13, and the suction pipe 42 is arranged along the bevel 441 and the straight edge 442. The extension block 44 is close to the clamping block 1, and the suction pipe 42 is aligned, which facilitates the air port 43 to suck away and collect the iron filings in the bevel 441 and the groove 13, and the use effect is good.

[0034] like Figure 2 As shown, the connecting part 5 includes a horizontal bar 51, a vertical bar 52 and a sliding sleeve 53 arranged on the bracket 2; the horizontal bar 51 is slidably connected to the sliding sleeve 53, one end of the vertical bar 52 is connected to the horizontal bar 51, and the other end is connected to the extension block 44; a locking pin 54 is provided on the sliding sleeve 53, and a plurality of pin holes 55 that cooperate with the locking pin 54 are provided on the horizontal bar 51.

[0035] Through the sliding connection design between the cross bar 51 and the sliding sleeve 53, the vertical bar 52 can move freely along a certain direction on the bracket 2, thereby realizing flexible adjustment of the position of the extension block 44 and improving the convenience and flexibility of use.

[0036] The bayonet 54 on the sleeve 53 cooperates with the pin hole 55 on the cross bar 51. After the cross bar 51 is fixed in the desired position, it is locked by the bayonet 54 to ensure the stability of the connection. Similar locking mechanism effectively prevents the displacement of components and improves the stability and safety of the equipment during use.

[0037] like Figure 3 As shown, the moving mechanism 3 includes a guide rail 31 arranged along the length direction of the guide rail 101, a slider 32 is slidably provided on the guide rail 31, a driver 33 and a mounting plate 34 are provided on the slider 32, and the mounting plate 34 is connected to the bracket 2.

[0038] Through the guide rail 31 set along the length direction of the guide rail 101, the driver 33 directly drives the slider 32 to move along the guide rail 31, thereby driving the mounting plate 34 to move, adjusting the position of the bracket 2, and improving the cleaning efficiency as the grinding equipment moves.

[0039] In the description of this utility model, the terms "upper," "lower," "front," "back," "left," "right," "top," "bottom," "vertical," "horizontal," and the like, indicating positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely for the purpose of describing the utility model. They do not require that the utility model be constructed or operated in a specific position and are therefore not to be construed as limiting the utility model. The terms "connected" and "connected" in this utility model should be understood broadly, for example, to mean connected or detachably connected; directly connected or indirectly connected via an intermediate component. Those skilled in the art will understand the specific meanings of the above terms in specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An iron chip cleaning device for guide rail production, characterized in that: The invention comprises a clamping block (1) clamped on both sides of a guide rail (101), a bracket (2) located above the guide rail (101), and a moving mechanism (3) located above the bracket (2), wherein the bracket (2) is connected to the moving mechanism (3); the clamping block (1) is provided with a vertical surface (11) abutting against the side of the guide rail (101) and an inclined surface (12) arranged obliquely, wherein the upper side of the inclined surface (12) is located on the side of the guide rail (101), and the lower side extends obliquely downward; The bracket (2) is provided with a suction mechanism (4), the suction mechanism (4) comprising a dust collector (41), a suction pipe (42) and an extension block (44); one end of the suction pipe (42) is connected to the dust collector (41), and the other end is provided with an air outlet (43) and is arranged on the extension block (44); the extension block (44) is connected to the bracket (2) via a connecting portion (5), and the extension block (44) is located on the inclined surface (12).

2. The iron chip cleaning device for guide rail production according to claim 1, characterized in that: The clamping block (1) is further provided with a groove (13) on the lower side of the inclined surface (12).

3. The iron chip cleaning device for guide rail production according to claim 2, characterized in that: The extension block (44) is provided with an oblique edge (441) corresponding to the inclined surface (12) and a straight edge (442) corresponding to the groove (13); the straw (42) is arranged along the oblique edge (441) and the straight edge (442).

4. The iron chip cleaning device for guide rail production according to claim 1, characterized in that: The connecting portion (5) comprises a crossbar (51), a vertical bar (52) and a sliding sleeve (53) arranged on the bracket (2); the crossbar (51) is slidably connected to the sliding sleeve (53); one end of the vertical bar (52) is connected to the crossbar (51) and the other end is connected to the extension block (44).

5. The iron chip cleaning device for guide rail production according to claim 4, characterized in that: The sliding sleeve (53) is provided with a bayonet pin (54), and the cross bar (51) is provided with a plurality of pin holes (55) that cooperate with the bayonet pin (54).

6. The iron chip cleaning device for guide rail production according to claim 1, characterized in that: The moving mechanism (3) comprises a guide rail (31) arranged along the length direction of the guide rail (101); a slider (32) is slidably provided on the guide rail (31); a driver (33) and a mounting plate (34) are provided on the slider (32); and the mounting plate (34) is connected to the bracket (2).