Sand blasting derusting device for valve production and machining

By designing single-axis cylinders, electric rotary blocks and rotating components, the problem of the existing sandblasting and rust removal device manually clamping is solved, and the automatic rotation and clamping of valve workpieces is realized, improving rust removal efficiency.

CN223265458UActive Publication Date: 2025-08-26上海冠田机电设备有限公司
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Patent Information

Application Number
CN202422082160.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-26
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing sandblasting and rust removal device requires two manual clamping operations, which reduces the rust removal efficiency of valve workpieces.

Method used

The design of single-axis cylinder, electric rotary block, rotating components, dual-axis cylinder and frame is adopted to realize automatic rotation and clamping of valve workpieces and reduce manual operation steps.

Benefits of technology

The sandblasting and rust removal operation can be completed in one-time manual clamping of valve workpieces, which significantly improves the rust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sandblasting derusting device for valve production and processing, which comprises a working box, single-shaft cylinders are fixedly mounted on two sides of the outer surface of the working box, and piston rods of the two single-shaft cylinders penetrate through the outer wall of the working box and are fixedly connected with electric rotary pressing blocks; a rotating assembly is fixedly installed on the inner top of the working box, the movable end of the rotating assembly is fixedly connected with a frame, a double-shaft air cylinder is fixedly installed in the frame, and two piston rods of the double-shaft air cylinder penetrate through the inner wall of the frame and are fixedly connected with fork rods. According to the utility model, through the arrangement of the single-shaft cylinder, the electric rotating pressing block, the rotating assembly, the double-shaft cylinder, the frame, the fork rod and the fixing frame, the valve workpiece can be automatically rotated by 90 degrees after being subjected to primary sand blasting and rust removal, and then the sand blasting and rust removal operation is performed again, so that the sand blasting and rust removal operation can be completed by a worker through one-time manual clamping; and the sand blasting derusting efficiency can be obviously improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sandblasting rust removal devices, in particular to a sandblasting rust removal device for valve production and processing. Background Art

[0002] Sandblasting is a specialized device used to remove rust, oxidation, and stains from surfaces. It uses high-pressure gas or water to accelerate specially prepared sand or other granular media, then sprays it onto the surface to remove rust, clean, or otherwise treat the surface. Sandblasting is widely used in a variety of metal products, building materials, ships, bridges, pipelines, and automobiles.

[0003] At present, during the production and processing of valves, sandblasting and rust removal equipment are needed for rust removal operations.

[0004] The prior art publication number CN217317596U is a sandblasting device for raw material surface for metal valve processing, which includes a working box, a bracket, a sandblasting mechanism, a cylinder, a left splint, a right splint, a rotating shaft and a motor. A working chamber is provided in the working box, the left end of the cylinder is connected to the center position of the left end of the working chamber, and the right end of the cylinder is rotatably connected to the left end of the left splint.

[0005] The device can evenly sandblast the valve body to ensure the rust removal effect, but there are still some defects in the actual use of the device. During the rust removal of the valve workpiece, two manual clamping operations are required (after the first sandblasting and rust removal, it needs to be manually removed and the angle changed and re-clamped). The sandblasting and rust removal operation cannot be completed with one manual clamping, which undoubtedly reduces the rust removal efficiency of the valve workpiece. For this reason, improvements are proposed. Utility Model Content

[0006] The utility model is a sandblasting and rust removal device for valve production and processing, which is proposed to solve the shortcomings in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a sandblasting and rust removal device for valve production and processing, comprising a working box, wherein single-axis cylinders are fixedly installed on both sides of the outer surface of the working box, and the piston rods of the two single-axis cylinders are both arranged through the outer wall of the working box and fixedly connected to an electric rotating pressure block;

[0008] A rotating assembly is fixedly installed on the inner top of the working box, the movable end of the rotating assembly is fixedly connected to a frame, a double-axis cylinder is fixedly installed inside the frame, and the two piston rods of the double-axis cylinder are both set through the inner wall of the frame and fixedly connected to a fork rod;

[0009] The top of the working box is fixedly connected with a fixing frame, and the bottom of the fixing frame is fixedly installed with a sandblasting head assembly.

[0010] Furthermore, the two electric rotating pressure blocks each include a fixed seat, and the fixed seat is fixedly connected to the piston rod of the single-axis cylinder. A motor is fixedly installed inside the fixed seat, and the driving end of the motor is fixedly connected to the pressure block body, and the pressure block body passes through the fixed seat and is rotatably connected thereto. The fixed seat has a supporting effect on the pressure block body, which is beneficial to the installation of the pressure block.

[0011] Furthermore, the rotating assembly includes a mounting base, and the mounting base is fixedly mounted on the inner top of the working box, a motor is fixedly mounted on the inner top of the mounting base, a driving end of the motor is fixedly connected to a driving gear, one side of the outer surface of the driving gear is meshed with a driven gear, the bottom of the driven gear is fixedly connected to a mounting platform, and the mounting platform passes through the mounting base and is fixedly connected to the frame, which can drive the mounting platform to rotate, thereby driving the frame to rotate.

[0012] Furthermore, the mounting platform and the mounting seat are rotatably connected, and the mounting seat supports the mounting platform, which is beneficial to the installation of the mounting platform.

[0013] Furthermore, the sandblasting head assembly includes a crossbar, and the crossbar is fixedly installed at the bottom of the frame. A plurality of nozzles are fixedly connected to the bottom of the crossbar, which is conducive to sandblasting the workpiece.

[0014] Furthermore, adjacent sides of the outer surfaces of the two fork rods are fixedly connected with sliding rods, and the sliding rods pass through the frame and are slidably connected thereto. The cooperation between the sliding rods and the frame has a limiting effect on the fork rods, which can ensure the stability of the fork rods' movement.

[0015] Furthermore, the tops of the two fixing seats are fixedly connected to the limiting rod, and the limiting rod passes through the working box and is slidably connected thereto. The limiting rod cooperates with the working box to have a limiting effect, which can ensure the stability of the movement of the fixing seat, and the specific structure is Figure 1 Has been shown in.

[0016] Beneficial effects of the utility model:

[0017] When the utility model is in use, the sandblasting and rust removal device for valve production and processing can automatically rotate the valve workpiece ninety degrees after the initial sandblasting and rust removal of the valve workpiece through the provided single-axis cylinder, electric rotary pressure block, rotating assembly, double-axis cylinder, frame, fork rod and fixed frame, and then perform the sandblasting and rust removal operation again. The staff can complete the sandblasting and rust removal operation with one manual clamping operation, which can significantly improve the efficiency of sandblasting and rust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 : Schematic diagram of the overall structure of the utility model;

[0020] Figure 2 : A partial three-dimensional diagram of the utility model;

[0021] Figure 3 : A cross-sectional view of the rotating assembly of the present invention;

[0022] Figure 4 : Cross-sectional view of the electric rotary pressing block of the present utility model.

[0023] The reference numerals are as follows:

[0024] 1. Working box; 2. Fork rod; 3. Cross bar; 4. Dual-axis cylinder; 5. Nozzle; 6. Fixed seat; 7. Single-axis cylinder; 8. Sliding rod; 9. Press block body; 10. Fixed frame; 11. Mounting seat; 12. Frame; 13. Driving gear; 14. Motor; 15. Driven gear; 16. Mounting table; 17. Motor. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] like Figures 1 to 4As shown, it relates to a sandblasting and rust removal device for valve production and processing, including a working box 1, single-axis cylinders 7 are fixedly installed on both sides of the outer surface of the working box 1, the piston rods of the two single-axis cylinders 7 are both set through the outer wall of the working box 1 and are fixedly connected to an electric rotary pressure block, the single-axis cylinder 7 can push the electric rotary pressure block to move, so as to clamp and fix the workpiece, the two electric rotary pressure blocks each include a fixed seat 6, and the fixed seat 6 is fixedly connected to the piston rod of the single-axis cylinder 7, a motor 17 is fixedly installed inside the fixed seat 6, the driving end of the motor 17 is fixedly connected to the pressure block body 9, and the pressure block body 9 is set through the fixed seat 6 and is rotatably connected thereto, a bearing is jointly installed between the pressure block body 9 and the fixed seat 6, and the inner ring of the bearing is fixedly connected to the pressure block body 9, and the outer ring of the bearing is fixedly connected to the fixed seat 6, the tops of the two fixed seats 6 are fixedly connected to a limiting rod, and the limiting rod is set through the working box 1 and is slidably connected thereto, and the limiting rod has a limiting effect on the movement of the fixed seat 6, and its structure is Figure 1 Has been shown in.

[0027] A rotating assembly is fixedly installed on the inner top of the working box 1, and the movable end of the rotating assembly is fixedly connected to the frame 12. The rotating assembly includes a mounting base 11, and the mounting base 11 is fixedly installed on the inner top of the working box 1. A motor 14 is fixedly installed on the inner top of the mounting base 11, and the driving end of the motor 14 is fixedly connected to a driving gear 13. One side of the outer surface of the driving gear 13 is meshed with a driven gear 15, and the bottom of the driven gear 15 is fixedly connected to a mounting platform 16, and the mounting platform 16 is arranged through the mounting base 11 and fixedly connected to the frame 12. The mounting platform 16 is rotatably connected to the mounting base 11, and a bearing is jointly installed between the mounting base 11 and the mounting base 16. The inner ring of the bearing is fixedly connected to the mounting base 16, and the mounting base 11 is fixedly connected to the outer ring of the bearing.

[0028] A double-axis cylinder 4 is fixedly installed inside the frame 12. The two piston rods of the double-axis cylinder 4 are both set through the inner wall of the frame 12 and fixedly connected to the fork rod 2. The adjacent sides of the outer surfaces of the two fork rods 2 are fixedly connected to the sliding rod 8, and the sliding rod 8 is set through the frame 12 and is slidably connected thereto. The fork rod 2 and the pressure block body 9 can simultaneously press and fix the workpiece.

[0029] The top of the work box 1 is fixedly connected to a fixing frame 10, which is tilted when viewed from above, so that the frame 12 can rotate ninety degrees in a set direction. A sandblasting head assembly is fixedly installed at the bottom of the fixing frame 10. The sandblasting head assembly includes a cross bar 3, and the cross bar 3 is fixedly installed at the bottom of the frame 12. A plurality of nozzles 5 are fixedly connected to the bottom of the cross bar 3. The setting of the cross bar 3 is conducive to the fixed installation of multiple nozzles 5.

[0030] Working principle: The workpiece is placed between the two pressing block bodies 9, and then the single-axis cylinder 7 pushes the fixed seat 6 to move, and the two pressing block bodies 9 are driven to approach each other through the fixed seat 6 until the workpiece is fixed. Then, during the sandblasting process, the motor 17 drives the pressing block body 9 to rotate, and drives the workpiece to rotate through the pressing block body 9 until the initial rust removal is completed. Then the double-axis cylinder 4 drives the two fork rods 2 to approach each other until the clamping and fixing of the workpiece is completed. Then the single-axis cylinder 7 drives the electric rotary pressing block away from the workpiece until it reaches the setting. Then the motor 14 drives the driving gear 13 to rotate, and the driving gear 13 drives the driven gear 15 to rotate. Then, the workpiece is driven to rotate ninety degrees in the set direction through the mounting table 16, the frame 12, and the fork rod 2. Then the single-axis cylinder 7 fixes the workpiece through the electric rotary pressing block, and then the double-axis cylinder 4 pushes the two fork rods 2 to separate until the setting is reached. Then, the sandblasting and rust removal operation is performed again (this process has been described in a raw material surface sandblasting device for metal valve processing with the prior art publication number CN217317596U) until it is completed.

[0031] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A sandblasting and rust removal device for valve production and processing, comprising a working box (1), characterized in that: Single-axis cylinders (7) are fixedly mounted on both sides of the outer surface of the working box (1), and the piston rods of the two single-axis cylinders (7) are both arranged through the outer wall of the working box (1) and are fixedly connected to an electric rotating pressure block; A rotating assembly is fixedly mounted on the inner top of the working box (1), a movable end of the rotating assembly is fixedly connected to a frame (12), a double-axis cylinder (4) is fixedly mounted inside the frame (12), and both piston rods of the double-axis cylinder (4) are arranged through the inner wall of the frame (12) and are fixedly connected to a fork rod (2); The top of the working box (1) is fixedly connected to a fixing frame (10), and the bottom of the fixing frame (10) is fixedly installed with a sandblasting head assembly.

2. The sandblasting and rust removal device for valve production and processing according to claim 1 is characterized in that: The two electric rotary pressure blocks each include a fixed seat (6), and the fixed seat (6) is fixedly connected to the piston rod of the single-axis cylinder (7). A motor (17) is fixedly installed inside the fixed seat (6), and the driving end of the motor (17) is fixedly connected to the pressure block body (9), and the pressure block body (9) is arranged to pass through the fixed seat (6) and is rotatably connected thereto.

3. The sandblasting and rust removal device for valve production and processing according to claim 1 is characterized in that: The rotating assembly comprises a mounting seat (11), and the mounting seat (11) is fixedly mounted on the inner top of the working box (1); a motor (14) is fixedly mounted on the inner top of the mounting seat (11); a driving end of the motor (14) is fixedly connected to a driving gear (13); one side of the outer surface of the driving gear (13) is meshedly connected to a driven gear (15); the bottom of the driven gear (15) is fixedly connected to a mounting platform (16); and the mounting platform (16) is arranged through the mounting seat (11) and is fixedly connected to the frame (12).

4. The sandblasting and rust removal device for valve production and processing according to claim 3 is characterized in that: The mounting platform (16) is rotatably connected to the mounting seat (11).

5. The sandblasting and rust removal device for valve production and processing according to claim 1 is characterized in that: The sandblasting head assembly comprises a crossbar (3), and the crossbar (3) is fixedly mounted on the bottom of the frame (12), and a plurality of spray heads (5) are fixedly connected to the bottom of the crossbar (3).

6. The sandblasting and rust removal device for valve production and processing according to claim 1 is characterized in that: Adjacent sides of the outer surfaces of the two fork rods (2) are fixedly connected with a sliding rod (8), and the sliding rod (8) passes through the frame (12) and is slidably connected thereto.

7. The sandblasting and rust removal device for valve production and processing according to claim 2, characterized in that: The tops of the two fixing seats (6) are fixedly connected to limiting rods, and the limiting rods are arranged through the working box (1) and are slidably connected thereto.

Citation Information

Patent Citations

  • Raw material surface sand blasting device for metal valve machining

    CN217317596U