Broken film adsorption device for processing polyimide film

Through spring-extended cleaning brush and negative pressure fan combined with crushing knife slitting technology, the problem of incomplete adsorption and accumulation of crushing films in polyimide film processing is solved, and efficient crushing film cleaning and collection is achieved.

CN223266057UActive Publication Date: 2025-08-26CHANGSHU HUAQIANG INSULATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422620545.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-26
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the processing of existing polyimide films, the problem that the fragmented film is not completely adsorbed and the accumulation affects the subsequent adsorption effect.

Method used

The cleaning brush is automatically attached to the film surface, combined with the negative pressure fan adsorption, and cuts the large crushed film through a crushing knife, and improves the cleaning effect with industrial camera detection and lighting.

Benefits of technology

Effectively clean the firmly adhered fragmented film to prevent the accumulation of large fragmented films, ensure the adsorption effect, and improve the integrity and efficiency of fragmented film collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a broken film adsorption device for processing a polyimide film, and relates to the technical field of broken film adsorption devices. Conveying pipes are fixed to the two ends of the left side face of the collecting box, the other ends of the conveying pipes are connected with an air outlet in the top face of the adsorption shell, a fan frame is arranged on the top face of the collecting box, a negative pressure fan is installed in the fan frame, fixing rails are fixed to the front side face and the rear side face of the adsorption shell, and a mounting frame is slidably connected with the interiors of the fixing rails. A bolt is in threaded connection in a screw hole in the surface of the mounting frame, and a cleaning unit is arranged in the adsorption shell; according to the broken film adsorption device for processing the polyimide film, the cleaning brush is automatically attached to the polyimide film through spring extension, the broken film cleaning effect can be effectively improved through cooperation with the negative pressure fan, the adsorbed broken film can be slit through the crushing cutter, and the situation that the follow-up adsorption effect is affected due to the fact that the large broken film is accumulated in the collecting box is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of broken film adsorption devices, in particular to a broken film adsorption device for processing polyimide films. Background Art

[0002] In the prior art, polyimide film is usually produced by a casting method, in which a polyimide solution after high-temperature defoaming is pressed into a casting nozzle on a machine head through a stainless steel liquid storage tank through a pipeline, and a conveyor belt is arranged under the casting nozzle. The conveyor belt runs at a uniform speed, and the solution flows onto the conveyor belt and is scraped to form a polyimide film with uniform thickness. After drying and cooling, the film is peeled off from the transmission belt and sent to an imidization furnace. After high-temperature imidization, it is wound by a winder. Before entering the imidization furnace, the polyimide film needs to be deburred and punched, and an adsorption device needs to be used to adsorb and collect the broken film during the processing. Most adsorption devices use a negative pressure fan to directly collect the broken film. In this way, the stuck and tightly adhered broken film is prone to incomplete adsorption and cleaning. At the same time, large broken film accumulation inside the collection box will also affect subsequent adsorption. For this reason, we propose a broken film adsorption device for processing polyimide film. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a film fragment adsorption device for processing polyimide film. The spring is extended to make the cleaning brush automatically adhere to the polyimide film. The negative pressure fan can effectively improve the effect of film fragment cleaning, and the crushing knife can cut the adsorbed film fragments to prevent larger film fragments from accumulating inside the collection box and affecting the subsequent adsorption effect, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a film fragment adsorption device for processing polyimide film, comprising a collection box and a mounting frame;

[0005] Collection box: Delivery pipes are fixed at both ends of the left side, and the other end of the delivery pipe is connected to the air outlet on the top surface of the adsorption shell. A fan rack is provided on the top surface of the collection box, and a negative pressure fan is installed inside the fan rack. Fixed rails are fixed to the front and rear sides of the adsorption shell, and the mounting bracket is slidably connected to the inside of the fixed rail. Bolts are threadedly connected to the screw holes on the surface of the mounting bracket. A cleaning unit is provided inside the adsorption shell;

[0006] Wherein, it also includes a controller, which is arranged on the front side of the collection box, the input end of the negative pressure fan is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.

[0007] The mounting frame slides inside the fixed rail to adjust the height of the adsorption shell, and the bolts are turned to fix the adsorption shell. The negative pressure fan is started to absorb the broken film on the surface of the passing polyimide film into the inside of the collection box for collection.

[0008] Furthermore, the cleaning unit includes a spring, a fixing seat, a cleaning brush, an anti-slip frame and a T-block. There are two springs, which are fixed to the interior of the adsorption shell in front and back correspondences. The bottom end of the spring is connected to one side of the top surface of the fixing seat. The top surface of the cleaning brush is fixed with a T-block, and the T-block is slidably connected to the T-slot on the bottom surface of the fixing seat. The outer side of the fixing seat is clamped with an anti-slip frame, and a clamping hole is provided on the surface of the anti-slip frame. The T-block is slidably installed with the T-slot on the bottom surface of the fixing seat to install the cleaning brush, and the anti-slip frame is clamped on the outer side of the fixing seat to prevent the T-block from falling off. In this way, the broken film firmly adhered to the polyimide film can be cleaned.

[0009] Furthermore, the cleaning unit also includes a motor, a box cover, a fixed shaft and a crushing knife. The left side of the box cover is mounted in cooperation with the right side of the collection box. The motor is fixed at both ends of the right side of the box cover. The output shaft of the motor is connected to the right end of the fixed shaft. Crushing knives are evenly distributed on the outside of the fixed shaft. The input end of the motor is electrically connected to the output end of the controller. The motor is started to drive the crushing knife on the outer side of the fixed shaft to rotate, thereby crushing the broken film inside the collection box to prevent larger broken films from affecting the accumulation and subsequent adsorption effect.

[0010] Furthermore, the cleaning unit also includes an industrial camera, a placement seat and a telescopic rod. There are two telescopic rods, which are fixed on the right side of the adsorption shell in front and back correspondence. The right end of the telescopic rod is connected to the left side of the placement seat. An industrial camera is installed inside the placement seat. The input end of the industrial camera is electrically connected to the output end of the controller. The telescopic rod is pulled to adjust the position of the industrial camera, so as to detect the polyimide film after adsorption to prevent the problem of incomplete adsorption of broken film.

[0011] Furthermore, it also includes a card block and a limit rod, the card block is fixed on the side of the fixing seat, the limit rod is installed in the middle of the top surface of the fixing seat, the limit rod is slidably connected to the limit groove on the top surface of the adsorption shell, the card block is clamped with the card hole to fix the anti-slip frame, and the limit rod slides with the limit groove to prevent the spring from deflecting.

[0012] Furthermore, it also includes lighting lamps, which are two and fixed in the grooves on the bottom surface of the placement seat respectively. The input end of the lighting lamp is electrically connected to the output end of the controller. The lighting lamp can illuminate the surface of the polyimide film, thereby improving the accuracy of detection.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the film adsorption device for processing polyimide film has the following advantages:

[0014] 1. The height of the adsorption shell is adjusted by sliding the mounting bracket inside the fixed rail, and the adsorption shell is fixed by turning the bolts. The negative pressure fan is started to absorb the broken film on the surface of the passing polyimide film into the collection box for collection.

[0015] 2. Install the cleaning brush by sliding the T-block and the T-slot on the bottom of the fixed seat. The anti-drop frame is stuck on the outside of the fixed seat to prevent the T-block from falling off. In this way, the broken film that is firmly adhered to the polyimide film can be cleaned.

[0016] 3. Start the motor to drive the crushing knife on the outer side of the fixed shaft to rotate, so as to crush the broken film inside the collection box to prevent the large broken film from affecting the accumulation and subsequent adsorption effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cleaning unit structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the placement seat of the utility model.

[0020] In the figure: 1 collection box, 2 cleaning unit, 21 spring, 22 fixing seat, 23 cleaning brush, 24 anti-slip frame, 25 T-block, 26 motor, 27 box cover, 28 fixed shaft, 29 crushing knife, 210 industrial camera, 211 placement seat, 212 telescopic rod, 3 conveying pipe, 4 adsorption shell, 5 fan rack, 6 negative pressure fan, 7 fixing rail, 8 bolt, 9 mounting frame, 10 block, 11 limit rod, 12 lighting lamp, 13 controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 , this embodiment provides a technical solution: a film fragment adsorption device for processing polyimide film, comprising a collection box 1 and a mounting frame 9;

[0023] Collection box 1: Both ends of the left side are fixed with a delivery pipe 3, the other end of the delivery pipe 3 is connected to the air outlet on the top of the adsorption shell 4, the top of the collection box 1 is provided with a fan rack 5, and a negative pressure fan 6 is installed inside the fan rack 5. The front and rear sides of the adsorption shell 4 are fixed with fixed rails 7, the mounting bracket 9 is connected to the inside of the fixed rail 7 in a sliding manner, and the screw hole on the surface of the mounting bracket 9 is threadedly connected with a bolt 8. The interior of the adsorption shell 4 is provided with a cleaning unit 2, which includes a spring 21, a fixing seat 22, a cleaning brush 23, an anti-slip frame 24 and a T-block 25. The spring 21 has two and the front The cleaning brush 23 is fixed to the inside of the adsorption shell 4, and the bottom end of the spring 21 is connected to one side of the top surface of the fixing seat 22. The top surface of the cleaning brush 23 is fixed with a T-block 25, and the T-block 25 is slidably connected to the T-slot on the bottom surface of the fixing seat 22. The outer side of the fixing seat 22 is clamped with an anti-slip frame 24, and the surface of the anti-slip frame 24 is provided with a card hole. The T-block 25 is slidably installed with the T-slot on the bottom surface of the fixing seat 22 to install the cleaning brush 23. The anti-slip frame 24 is clamped on the outside of the fixing seat 22 to prevent the T-block 25 from falling off. In this way, the broken film that is firmly adhered to the polyimide film can be cleaned, and the cleaning unit 2 also includes a motor 26, a box cover 27, a fixed shaft 28 and a crushing knife 29. The left side of the box cover 27 is mounted in conjunction with the right side of the collection box 1. The motor 26 is fixed at both ends of the right side of the box cover 27. The output shaft of the motor 26 is connected to the right end of the fixed shaft 28. The crushing knives 29 are evenly distributed on the outside of the fixed shaft 28. The input end of the motor 26 is electrically connected to the output end of the controller 13. When the motor 26 is started, the crushing knives 29 on the outer side of the fixed shaft 28 are rotated, thereby crushing the film fragments inside the collection box 1 to prevent the large film fragments from affecting the accumulation. For the subsequent adsorption effect, the cleaning unit 2 also includes an industrial camera 210, a placement seat 211 and a telescopic rod 212. There are two telescopic rods 212, which are fixed to the right side of the adsorption shell 4 in a front and rear corresponding manner. The right end of the telescopic rod 212 is connected to the left side of the placement seat 211. The industrial camera 210 is installed inside the placement seat 211. The input end of the industrial camera 210 is electrically connected to the output end of the controller 13. The telescopic rod 212 is pulled to adjust the position of the industrial camera 210, thereby detecting the polyimide film after adsorption to prevent the problem of incomplete adsorption of broken film.

[0024] The invention also includes a controller 13, which is arranged on the front side of the collection box 1. The input end of the negative pressure fan 6 is electrically connected to the output end of the controller 13, and the input end of the controller 13 is electrically connected to the output end of the external power supply. The mounting frame 9 slides inside the fixed rail 7 to adjust the height of the adsorption shell 4. The bolt 8 is turned to fix the adsorption shell 4. When the negative pressure fan 6 is started, the broken film on the surface of the passing polyimide film can be adsorbed into the interior of the collection box 1 for collection. The invention also includes a block 10 and a limit rod 11. The block 10 is fixed to the fixing seat 22. On the side, the limit rod 11 is installed in the middle of the top surface of the fixed seat 22, the limit rod 11 is slidably connected to the limit groove on the top surface of the adsorption shell 4, the card block 10 is clamped with the card hole and fixed to the anti-slip frame 24, and the limit rod 11 slides with the limit groove to prevent the spring 21 from deflecting. It also includes a lighting lamp 12, there are two lighting lamps 12 and they are respectively fixed in the grooves on the bottom surface of the placement seat 211. The input end of the lighting lamp 12 is electrically connected to the output end of the controller 13. The lighting lamp 12 can illuminate the surface of the polyimide film, thereby improving the accuracy of the detection.

[0025] The working principle of the film adsorption device for processing polyimide film provided by the present invention is as follows: first, the mounting frame 9 is installed to a suitable position, the mounting frame 9 slides inside the fixed rail 7 to adjust the height of the adsorption shell 4, the bolt 8 is turned to fix the adsorption shell 4, the T-block 25 is slidably installed with the T-slot on the bottom surface of the fixing seat 22 to install the cleaning brush 23, the anti-slip frame 24 is stuck on the outside of the fixing seat 22 to prevent the T-block 25 from falling off, and the negative pressure fan 6 is started to adsorb the film fragments passing through the surface of the polyimide film into the interior of the collection box 1 for cleaning. The film is collected, and the spring 21 is stretched to make the cleaning brush 23 automatically adhere to the surface of the polyimide film, so that the broken films firmly adhered to the polyimide film can be cleaned, and the telescopic rod 212 is pulled to adjust the position of the industrial camera 210, so as to detect the polyimide film after adsorption to prevent the problem of incomplete adsorption of the broken films. Finally, the motor 26 is started to drive the crushing knife 29 on the outer side of the fixed shaft 28 to rotate, so as to crush the broken films inside the collection box 1 to prevent larger broken films from affecting the accumulation and affecting the subsequent adsorption effect.

[0026] It is worth noting that the controller 13 disclosed in the above embodiment uses the S7-200 model. The industrial camera 210 can be freely configured according to the actual application scenario. The recommended model is the GX2500-C industrial camera. The negative pressure fan 6 can be a small negative pressure fan model RSF-850, and the lighting lamp 12 can be an XQS-XTD-3048 lighting lamp. The controller 13 controls the motor 26, industrial camera 210, negative pressure fan 6, and lighting lamp 12 using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A film adsorption device for processing polyimide film, characterized by: It comprises a collection box (1) and a mounting frame (9); Collection box (1): Both ends of the left side are fixed with a delivery pipe (3), the other end of the delivery pipe (3) is connected to the air outlet on the top surface of the adsorption shell (4), the top surface of the collection box (1) is provided with a fan frame (5), a negative pressure fan (6) is installed inside the fan frame (5), the front and rear sides of the adsorption shell (4) are fixed with fixed rails (7), the mounting frame (9) is slidably connected to the inside of the fixed rail (7), the screw hole on the surface of the mounting frame (9) is threadedly connected with a bolt (8), and the interior of the adsorption shell (4) is provided with a cleaning unit (2); The invention further comprises a controller (13), wherein the controller (13) is arranged on the front side of the collection box (1), the input end of the negative pressure fan (6) is electrically connected to the output end of the controller (13), and the input end of the controller (13) is electrically connected to the output end of an external power supply.

2. The device for adsorbing broken films for processing polyimide films according to claim 1, characterized in that: The cleaning unit (2) comprises a spring (21), a fixing seat (22), a cleaning brush (23), an anti-slip frame (24) and a T-shaped block (25). The spring (21) has two springs and is fixed in the interior of the adsorption shell (4) in a front-to-back manner. The bottom end of the spring (21) is connected to one side of the top surface of the fixing seat (22). The top surface of the cleaning brush (23) is fixed with a T-shaped block (25). The T-shaped block (25) is slidably connected to the T-shaped slot on the bottom surface of the fixing seat (22). The outer side of the fixing seat (22) is clamped with an anti-slip frame (24), and a clamping hole is provided on the surface of the anti-slip frame (24).

3. The device for adsorbing broken polyimide films according to claim 1, wherein: The cleaning unit (2) further comprises a motor (26), a box cover (27), a fixed shaft (28) and a crushing knife (29); the left side of the box cover (27) is mounted in cooperation with the right side of the collection box (1); the motor (26) is fixed at both ends of the right side of the box cover (27); the output shaft of the motor (26) is connected to the right end of the fixed shaft (28); crushing knives (29) are evenly distributed on the outside of the fixed shaft (28); and the input end of the motor (26) is electrically connected to the output end of the controller (13).

4. The device for adsorbing broken polyimide films according to claim 1, wherein: The cleaning unit (2) further comprises an industrial camera (210), a placement seat (211) and a telescopic rod (212). The telescopic rod (212) is provided with two telescopic rods (212) and is fixed to the right side of the adsorption shell (4) in a front-to-back correspondence. The right end of the telescopic rod (212) is connected to the left side of the placement seat (211). The industrial camera (210) is installed inside the placement seat (211). The input end of the industrial camera (210) is electrically connected to the output end of the controller (13).

5. The device for adsorbing broken polyimide films according to claim 2, wherein: It also includes a clamping block (10) and a limiting rod (11), wherein the clamping block (10) is fixed on the side of the fixing seat (22), and the limiting rod (11) is installed in the middle of the top surface of the fixing seat (22), and the limiting rod (11) is slidably connected to the limiting groove on the top surface of the adsorption shell (4).

6. The device for adsorbing broken polyimide films according to claim 1, characterized in that: It also includes lighting lamps (12), two of which are respectively fixed inside the grooves on the bottom surface of the placement seat (211), and the input end of the lighting lamps (12) is electrically connected to the output end of the controller (13).