Extrusion molding device for SPC floor production
By introducing the design of extrusion zone, transition zone and forming zone in the SPC floor production device, the continuous molding of the SPC floor is achieved by using a screw conveyor rod, which solves the problem of low production efficiency in the prior art and improves production capacity.
Patent Information
- Application Number
- CN202422115884.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing SPC floor production equipment cannot achieve continuous production, resulting in low production efficiency and insufficient production capacity.
Using a structural design including an extrusion zone, a transition zone and a forming zone, the SPC floor raw materials are continuously extruded into the transition plate by using a screw conveyor rod, and continuous molding is achieved through the forming holes between the upper formwork and the lower formwork. At the same time, the cover plate and connecting plate are designed for easy cleaning and ensure production continuity.
The continuous extrusion molding of SPC floors is achieved, production efficiency is improved, and production continuity and production capacity are ensured.
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Figure CN223266219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of SPC floors, in particular to an extrusion molding device for producing SPC floors. Background Art
[0002] SPC flooring is made by extruding PVC base material through an extruder combined with a T-die. The PVC wear-resistant layer, PVC color film and PVC base material are respectively pressed together by a three-roll or four-roll calender. The product is heated and laminated at one time and embossed. The process is simple, and the lamination is completed by heat, without the need for glue.
[0003] Existing public documents include the utility model patent CN220464511U, which discloses an extrusion molding device for SPC floor production, including a machine base, a feeding mechanism, a frame, a hydraulic cylinder, a die, a mold box, and a limiting mechanism. The frame is fixed to one side of the top of the machine base, and the feeding mechanism is fixed to the other side of the top of the machine base. A hydraulic cylinder is fixed to the top of the frame, and the connecting end of the hydraulic cylinder is detachably connected to the die through a clamp and a slot. The mold box is placed on the top surface of the machine base inside the frame. Both sides of the bottom plate of the mold box are provided with limiting grooves. The size of the limiting grooves matches the size of the limiting plates. Both sides of the frame are connected to limiting mechanisms, and the two limiting mechanisms limit the two sides of the mold box. The technical effects achieved are:
[0004] 1. By setting a limiting mechanism, the limiting mechanisms on both sides are used to limit the mold box on the machine base. The mold box is not easily limited during mold pressing. In addition, the limiting plate of the limiting mechanism can be easily moved inward or outward, which is suitable for limiting mold boxes of different sizes.
[0005] 2. Through the setting of the card parts and the card slots, the die can be easily installed or disassembled, which is convenient for replacing the extrusion parts. In addition, the mold box can also be easily replaced, which is suitable for extruding SPC floors of different sizes and improving adjustability.
[0006] The technical solution disclosed in the above patent adopts a method of mutual extrusion between a die and a mold box to realize the molding of SPC. After the SPC floor is molded in the mold box, the molded SPC floor needs to be taken out. Therefore, it can be seen that the main shortcomings of the extrusion molding device for SPC floor production disclosed in the above patent are: it is impossible to achieve continuous production of SPC floor, and the molded SPC floor needs to be continuously taken out, resulting in low production efficiency and insufficient production capacity. Utility Model Content
[0007] The purpose of the utility model is to provide an extrusion molding device for producing SPC flooring to solve the problems raised in the above background technology part.
[0008] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0009] The extrusion molding device for producing SPC flooring comprises an extrusion zone, a transition zone and a molding zone, the extrusion zone comprises an extrusion box, a spiral conveying rod is provided inside the extrusion box, one end of the spiral conveying rod extends to the outside of the extrusion box and is fixedly mounted on the output end of the driving motor, the top of the extrusion box is an open structure, a cover plate 1 is provided on the opening of the extrusion box, the transition zone comprises a transition plate, the interior of the transition plate is a cavity structure, the top of the transition plate is an open structure, a cover plate 2 is provided on the opening of the transition plate, the cover plates 1 and 2 are connected by a connecting plate, and the connecting plate is fixedly mounted on one side of the extrusion box by fastening bolts, and L-shaped card plates are fixedly mounted on both sides of the transition plate close to the molding zone, the molding zone comprises an upper template and a lower template, a molding hole is provided between the upper template and the lower template, and a card slot for the L-shaped card plate to be clamped is provided on one side of the upper template and the lower template.
[0010] Furthermore, a feed port is provided on the cover plate, and a feed hopper is fixedly installed on the outer periphery of the feed port.
[0011] Furthermore, both sides of the connecting plate are integrally formed with the first cover plate and the second cover plate.
[0012] Furthermore, a bearing mounting hole is provided on one side of the extrusion box, a bearing is fixedly mounted in the bearing mounting hole, and one end of the spiral conveying rod away from the driving motor is sleeved in the inner ring of the bearing.
[0013] Furthermore, the upper template and the lower template are fastened and installed by a bolt and nut assembly.
[0014] Furthermore, a positioning hole is provided on the upper template, and a positioning rod is provided on the lower template, and the positioning rod is inserted into the positioning hole.
[0015] Furthermore, positioning grooves are provided around the top of the extrusion box, and positioning blocks are provided around the bottom of the first cover plate, and the positioning blocks are inserted into the positioning grooves.
[0016] Furthermore, a U-shaped slot for inserting the transition plate is provided on the side of the extrusion box.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The utility model adds SPC floor raw materials into the extrusion box, and then continuously squeezes and transports the SPC floor raw materials into the transition plate through a spiral conveying rod. Subsequently, under the continuous action of the extrusion force, the SPC floor raw materials inside the transition plate gradually enter the forming hole between the upper template and the lower template to be formed, thereby realizing continuous extrusion molding of the SPC floor and improving production efficiency.
[0019] 2. In the present invention, the cover plate 1 and the cover plate 2 are respectively covered on the top sides of the extrusion box and the transition plate, and the cover plate 1 and the cover plate 2 are connected by a connecting plate. Therefore, after loosening the fastening bolts, the cover plate 1 and the cover plate 2 can be removed to regularly clean the inside of the extrusion box and the transition plate, thereby effectively removing the SPC floor raw materials agglomerated inside the extrusion box and the transition plate to ensure normal production. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front structure of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0021] Figure 2 This is a schematic diagram of the top view of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0022] Figure 3 This is a right side structural schematic diagram of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0023] Figure 4 This is a schematic diagram of the top view of the extrusion area of an extrusion molding device for producing SPC flooring proposed in the utility model;
[0024] Figure 5 This is a right-side structural diagram of the extrusion area of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0025] Figure 6 This is a schematic diagram of the top view of the transition zone of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0026] Figure 7 This is a schematic diagram of the right side structure of the transition zone of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0027] Figure 8 This is a schematic diagram of the top view of the molding area of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0028] Figure 9 This is a schematic diagram of the front view structure of the molding area of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0029] Figure 10 This is a schematic diagram of the internal cross-sectional structure of an extrusion molding device for producing SPC flooring proposed in the present invention;
[0030] Figure 11 This is a schematic diagram of the front view structure of the cover plate 1, cover plate 2 and connecting plate of the extrusion molding device for SPC floor production proposed by the utility model;
[0031] Figure 12 This is a schematic diagram of the top view of the cover plate 1, cover plate 2 and connecting plate of an extrusion molding device for SPC floor production proposed in the utility model.
[0032] In the figure: a extrusion area, a1 extrusion box, a2 screw conveyor rod, a3 drive motor, a4 cover plate 1, a5 feed port, a6 feed hopper, a7 positioning block, a8 U-shaped slot, b transition area, b1 transition plate, b2 cover plate 2, b3 L-shaped card plate, c forming area, c1 upper template, c2 lower template, c3 forming hole, c4 card slot, c5 bolt and nut assembly, c6 positioning rod, d connecting plate, e fastening bolt. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] Reference Figure 1-12 An extrusion molding device for producing SPC flooring includes an extrusion zone a, a transition zone b, and a molding zone c. The extrusion zone a includes an extrusion box a1, a screw conveying rod a2 is provided inside the extrusion box a1, one end of the screw conveying rod a2 extends to the outside of the extrusion box a1 and is fixedly installed on the output end of the drive motor a3. The top of the extrusion box a1 is an open structure, and a cover plate a4 is provided on the opening of the extrusion box a1. The transition zone b includes a transition plate b1, the interior of the transition plate b1 is a cavity structure, and the transition plate b1 has a hollow space. The top is an open structure, and a cover plate b2 is provided on the opening of the transition plate b1. The cover plate b1 and the cover plate b2 are connected by a connecting plate d, and the connecting plate d is fixedly installed on one side of the extrusion box a1 by a fastening bolt e. L-shaped card plates b3 are fixedly installed on both sides of the side of the transition plate b1 close to the molding area c. The molding area c includes an upper template c1 and a lower template c2. There is a molding hole between the upper template c1 and the lower template c2. A card slot c4 for the L-shaped card plate b3 to be clamped is provided on one side of the upper template c1 and the lower template c2.
[0035] In the above embodiment, SPC flooring raw materials are added to the interior of extrusion box a1 and then continuously extruded and conveyed into transition plate b1 by screw conveyor a2. Subsequently, under the continuous extrusion force, the SPC flooring raw materials inside transition plate b1 gradually enter the forming hole c3 between the upper mold plate c1 and the lower mold plate c2 to be formed, thereby achieving continuous extrusion molding of the SPC flooring and improving production efficiency. Cover plate 1 a4 and cover plate 2 b2 are respectively covered on the top sides of extrusion box a1 and transition plate b1, and cover plate 1 a4 and cover plate 2 b2 are connected by connecting plate d. Therefore, after loosening the fastening bolts e, cover plate 1 a4 and cover plate 2 b2 can be removed, thereby regularly cleaning the interior of extrusion box a1 and transition plate b1, effectively removing the SPC flooring raw materials accumulated inside the extrusion box a1 and transition plate b1, and ensuring normal production.
[0036] Specifically, a feed port a5 is provided on the cover plate a4, and a feed hopper a6 is fixedly installed on the outer periphery of the feed port a5.
[0037] In the above embodiment, the SPC flooring raw material enters the extrusion box a1 through the feeding funnel a6 and the feeding port a5.
[0038] Specifically, both sides of the connecting plate d are integrally formed with the cover plate 1 a4 and the cover plate 2 b2.
[0039] In the above embodiment, since both sides of the connecting plate d are integrally formed with the cover plate 1 a4 and the cover plate 2 b2, the connection strength among the connecting plate d, the cover plate 1 a4 and the cover plate 2 b2 is ensured.
[0040] Specifically, a bearing mounting hole is provided on one side of the extrusion box a1 , a bearing is fixedly mounted in the bearing mounting hole, and one end of the spiral conveying rod a2 away from the driving motor a3 is sleeved in the inner ring of the bearing.
[0041] In the above embodiment, the rotation of the spiral conveying rod a2 is limited by the bearing, and the friction is reduced.
[0042] Specifically, the upper template c1 and the lower template c2 are fastened and installed by a bolt and nut assembly c5.
[0043] In the above embodiment, after the bolt and nut assembly c5 is loosened, the upper template c1 and the lower template c2 can be disassembled from each other.
[0044] Specifically, a positioning hole is provided on the upper template c1, and a positioning rod c6 is provided on the lower template c2, and the positioning rod c6 is inserted into the positioning hole.
[0045] In the above embodiment, the positioning rod c6 is inserted into the positioning hole, so that the upper template c1 and the lower template c2 can be accurately positioned and installed.
[0046] Specifically, positioning grooves are provided around the top of the extrusion box a1, and positioning blocks a7 are provided around the bottom of the cover plate a4, and the positioning blocks a7 are inserted into the positioning grooves.
[0047] In the above embodiment, the positioning block a7 is inserted into the positioning groove, so that the cover plate a4 can be accurately positioned and installed on the top side of the extrusion box a1.
[0048] Specifically, a U-shaped slot a8 for inserting the transition plate b1 is provided on the side of the extrusion box a1.
[0049] In the above embodiment, the U-shaped slot a8 is provided to play a positioning role, thereby facilitating the installation of the transition plate b1 to the side of the extrusion box a1.
[0050] Working principle: SPC floor raw materials are added from the feed hopper a6 and then enter the extrusion box a1 through the feed port a5. The drive motor a3 is turned on, and the drive motor a3 drives the spiral conveying rod a2 to rotate. Under the rotation of the spiral conveying rod a2, the SPC floor raw materials inside the extrusion box a1 continuously enter the transition plate b1 from the outlet on one side of the extrusion box a1. Under the action of the extrusion force, the SPC floor raw materials inside the transition plate b1 are formed in the forming hole c3 between the upper template c1 and the lower template c2. The formed SPC floor then enters the next process through a traction device (not shown in the figure), thus realizing continuous production.
[0051] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An extrusion molding device for producing SPC flooring, characterized in that: The invention comprises an extrusion zone (a), a transition zone (b) and a forming zone (c), wherein the extrusion zone (a) comprises an extrusion box (a1), a spiral conveying rod (a2) is provided inside the extrusion box (a1), one end of the spiral conveying rod (a2) extends to the outside of the extrusion box (a1) and is fixedly mounted on the output end of the driving motor (a3), the top of the extrusion box (a1) is an open structure, and a cover plate (a4) is provided on the opening of the extrusion box (a1), the transition zone (b) comprises a transition plate (b1), the interior of the transition plate (b1) is a cavity structure, the top of the transition plate (b1) is an open structure, and the A second cover plate (b2) is provided on the opening of the transition plate (b1); the first cover plate (a4) and the second cover plate (b2) are connected via a connecting plate (d), and the connecting plate (d) is fixedly mounted on one side of the extrusion box (a1) via a fastening bolt (e); L-shaped clamping plates (b3) are fixedly mounted on both sides of the side of the transition plate (b1) close to the forming area (c); the forming area (c) includes an upper template (c1) and a lower template (c2); a forming hole is formed between the upper template (c1) and the lower template (c2); and a card slot (c4) for the L-shaped clamping plate (b3) to be clamped is provided on one side of the upper template (c1) and the lower template (c2).
2. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: A feed port (a5) is provided on the cover plate 1 (a4), and a feed hopper (a6) is fixedly installed on the outer periphery of the feed port (a5).
3. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: The two sides of the connecting plate (d) are integrally formed with the cover plate 1 (a4) and the cover plate 2 (b2).
4. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: A bearing mounting hole is provided on one side of the extrusion box (a1), a bearing is fixedly mounted in the bearing mounting hole, and one end of the spiral conveying rod (a2) away from the driving motor (a3) is sleeved in the inner ring of the bearing.
5. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: The upper template (c1) and the lower template (c2) are fastened and installed via a bolt and nut assembly (c5).
6. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: A positioning hole is provided on the upper template (c1), and a positioning rod (c6) is provided on the lower template (c2), wherein the positioning rod (c6) is inserted into the positioning hole.
7. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: Positioning grooves are provided around the top of the extrusion box (a1), and positioning blocks (a7) are provided around the bottom of the cover plate 1 (a4), and the positioning blocks (a7) are inserted into the positioning grooves.
8. The extrusion molding device for producing SPC flooring according to claim 1, characterized in that: A U-shaped slot (a8) for inserting the transition plate (b1) is provided on the side of the extrusion box (a1).
Citation Information
Patent Citations
Extrusion forming device for SPC floor production
CN220464511U