Preheating device for Krah pipe winding die

Abstract

The utility model provides a Krah pipe winding mold preheating device. A mounting base is arranged on a movable base on one side of a Krah pipe mold, a U-shaped structure fixing base is arranged on the mounting base, the middle of the fixing base is hinged to a fire spraying pipe, the fixing base is provided with a swinging device, and the swinging device is connected with the fire spraying pipe and drives the fire spraying pipe to swing up and down. The end, facing the Krah pipe mold, of the fire spraying pipe is connected with a fire spraying nozzle, the fire spraying nozzle is covered with two oppositely-opened protective covers, and the two protective covers are hinged to the upper end of the fixing base. The dust collecting device can effectively collect dust generated in the production process, floating of the dust in the air is reduced, the risks of fire disasters and explosions are reduced, meanwhile, the air quality in a workshop is improved, and the health of workers is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of carat tube winding dies, in particular to a carat tube winding dies preheating device. Background Art

[0002] In the carat tube manufacturing process, mold preheating is a crucial step, directly impacting the quality and production efficiency of the final product. Traditional preheating methods typically use direct flame heating, where a flame nozzle is mounted on a movable base on one side of the carat tube mold and moves laterally to achieve uniform heating across the entire mold surface. However, existing technical solutions often lack precise control over the distance between the flame nozzle and the mold, as well as the flame injection angle. This results in uneven heat distribution, which not only affects heating efficiency but also increases energy consumption.

[0003] More seriously, existing flamethrowers lack the necessary safety safeguards. During the heating process, without a specially designed protective device, the flames can easily spread when they directly impact the mold surface. This not only wastes energy but also poses significant safety risks. For example, during operation, they could cause a fire or burn operators from the high-temperature flames. Furthermore, unprotected flames can adversely affect the mold material, such as localized overheating leading to deformation or degradation of material properties, further compromising the quality and stability of the carat tube. Utility Model Content

[0004] The main purpose of the utility model is to provide a carat tube winding mold preheating device to solve the problems that the existing flame spraying device lacks necessary safety protection measures and the distance between the flame spraying nozzle and the mold and the flame spraying angle often lack precise control.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a preheating device for a carat tube winding mold, a mounting base is provided on the movable base on one side of the carat tube mold, a U-shaped structure fixed seat is provided on the mounting base, the middle part of the fixed seat is hinged to the flamethrower, the fixed seat is provided with a swing device, the swing device is connected to the flamethrower, driving the flamethrower to swing up and down, the flamethrower is connected to the flamethrower nozzle toward the carat tube mold end, the outer cover of the flamethrower nozzle is provided with two split protective covers, and the two protective covers are hinged to the upper end of the fixed seat.

[0006] In the preferred embodiment, a protruding block is provided at the upper end of the fixing seat, the ends of the two split protective covers are hinged to the protruding block, and the flamethrower tube passes through the two split protective covers and is connected to the flamethrower nozzle.

[0007] In the preferred embodiment, a cylinder is provided on one or both sides of the fixing seat, one end of the cylinder is hinged to the head end of the protective cover, and the other end is hinged to the fixing seat, and the two cylinders are used to drive the two protective covers to open.

[0008] In a preferred embodiment, the protective cover is placed on the carat tube mold, and a steel brush is provided at the edge of the inner ring of the protective cover that contacts the carat tube mold, and the steel brush rests against the surface of the carat tube mold.

[0009] In a preferred embodiment, a plurality of exhaust holes are provided on the outer surface of the protective cover.

[0010] In the preferred embodiment, an avoidance groove is provided at the root of the protective cover, and the flame-spraying tube passes through the avoidance groove of the protective cover and is connected to the flame-spraying nozzle.

[0011] In the preferred embodiment, the structure of the rocking device is as follows: a motor is provided on one side of the fixed seat, the output end of the motor is connected to the crank disk, the outer ring of the crank disk is hinged to the flamethrower through a rocker, one end of the rocker is hinged to the flamethrower, and the other end is hinged to the outer ring of the crank disk.

[0012] In a preferred embodiment, the tail of the flame-spraying tube is connected to the air supply tube.

[0013] The utility model provides a carat tube winding mold preheating device, and the dust collection device can effectively capture the dust generated during the production process, reduce the floating of dust in the air, reduce the risk of fire and explosion, and also improve the air quality in the workshop and protect the health of workers. By collecting the dust generated during the production process, these materials can be recycled and reused, reducing the loss of raw materials and reducing production costs. The dust collection device can reduce the wear of dust on production equipment, extend the service life of the equipment, and reduce the cost of maintenance and repair. The application of the dust collection device helps enterprises meet environmental protection standards, reduce emissions, and has positive significance for promoting sustainable development. Reducing the impact of dust on production and equipment can improve the operating efficiency of the production line and ensure a smooth production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is the main structural diagram of the protective cover of the utility model;

[0016] Figure 2 This is the main structural diagram of the utility model with the protective cover opened;

[0017] Figure 3 This is a side view of the installation structure of the protective cover of the utility model;

[0018] Figure 4 This is a diagram of the installation structure of the crank disk driven flamethrower of the utility model;

[0019] Figure 5 This is a side view of the utility model with the protective cover opened.

[0020] In the figure: protective cover 1; exhaust hole 101; avoidance groove 102; carat tube mold 2; steel brush 3; cylinder 4; fixing base 5; flame tube 6; air supply pipe 7; rocker 8; motor 9; crank plate 10; mounting base 11; flame nozzle 12. DETAILED DESCRIPTION

[0021] like Figures 1 to 5 As shown, a carat tube winding mold preheating device, a mounting base 11 is provided on the movable base on one side of the carat tube mold 2, a U-shaped structure fixed base 5 is provided on the mounting base 11, the middle part of the fixed base 5 is hinged to the flame-throwing tube 6, the fixed base 5 is provided with a swing device, the swing device is connected to the flame-throwing tube 6, driving the flame-throwing tube 6 to swing up and down, the flame-throwing tube 6 is connected to the flame-throwing nozzle 12 toward the carat tube mold 2 end, the flame-throwing nozzle 12 is covered with two split protective covers 1 on the outside, and the two protective covers 1 are hinged to the upper end of the fixed base 5.

[0022] This device is designed to improve the heating efficiency and safety during the preheating process of the carat tube mold 2. A mounting base 11 is installed on the movable base on one side of the carat tube mold 2. This mounting base 11 serves as the foundational support for the entire preheating device, ensuring that the flame assembly can move smoothly with the movable base and heat the mold. A U-shaped fixing base 5 is installed on the mounting base 11. This fixing base 5 supports and secures the flame assembly, ensuring its stability and adjustability during the heating process. The fixing base 5 is hinged at the center to the flame tube 6, allowing the flame tube 6 to be adjusted within a certain range to meet the heating requirements of different positions.

[0023] The mounting base 5 is also equipped with a swinging device, which is connected to the flame tube 6 and can drive the flame tube 6 to swing up and down, thereby achieving more uniform heating treatment on the mold surface. The end of the flame tube 6 facing the carat tube mold 2 is connected to the flame nozzle 12. The flame nozzle 12 is the direct output port of the flame. By adjusting the position and angle of the flame nozzle, the coverage and intensity of the flame can be precisely controlled to ensure uniform heating of the mold surface.

[0024] To enhance safety and prevent accidental injuries from flame spread, the flame nozzle 12 is covered with two split protective covers 1, hinged to the upper end of the mounting base 5. This design not only forms an effective protective barrier to prevent flame spillage during operation, but also allows for easy maintenance and inspection of the nozzle when needed. The two protective covers ensure safety during the heating process while maintaining ease of operation.

[0025] In the preferred embodiment, a protruding block is provided at the upper end of the fixing seat 5 , the ends of the two split protective covers 1 are hinged to the protruding block, and the flamethrower 6 passes through the two split protective covers 1 and is connected to the flamethrower 12 .

[0026] A block extends from the upper end of the mounting base 5, providing a hinge point for the two split protective covers 1 to be freely opened and closed. The ends of the two split protective covers 1 are hinged to the block extending from the upper end of the mounting base 5. This design allows the covers to be opened when not in use, facilitating inspection and maintenance of the internal flame nozzles 12. When in use, they can be closed, providing a sealed working environment for the flame nozzles, preventing flame leakage and increasing safety during the heating process.

[0027] The flame tube 6 passes through the two split protective covers 1 and connects to the flame nozzle 12. This means that the flame tube 6 not only transmits the flame, but its end is directly connected to the flame nozzle 12, ensuring that the flame can be accurately ejected from the flame nozzle 12 to heat the carat tube mold 2. The flame tube 6 is designed to swing up and down driven by the swing mechanism of the fixed base 5, thereby achieving uniform heating of the mold surface. Furthermore, the design of the flame tube 6 passing through the protective cover further enhances operational safety and avoids the risks of direct contact with the flame.

[0028] In the preferred embodiment, a cylinder 4 is provided on one or both sides of the fixing base 5. One end of the cylinder 4 is hinged to the head end of the protective cover 1 and the other end is hinged to the fixing base 5. The two cylinders 4 are used to drive the two protective covers 1 to open. Figure 3-5 As shown, cylinders 4 are installed on one or both sides of the fixing base 5. These cylinders 4 function as driving devices to control the opening and closing of the protective cover 1. One end of the cylinder 4 is hinged to the head end of the protective cover 1, allowing the protective cover 1 to rotate with the movement of the cylinder. The other end is connected to the fixing base 5 to ensure that the cylinder 4 has sufficient support force to perform the extension and retraction movement during operation.

[0029] When the protective covers 1 need to be opened, the two cylinders 4 operate synchronously, telescoping to drive the two protective covers 1 outward, exposing the flame nozzles 12 for easy maintenance or replacement. When heating operations are required, the cylinders 4 drive the protective covers 1 closed, creating an enclosed space that protects the operator from direct contact with the high-temperature flames and prevents the spread of flames, thereby improving the safety of the heating process. This design not only simplifies the opening and closing of the protective covers but also improves the convenience and safety of the equipment.

[0030] In the preferred embodiment, the protective cover 1 covers the carat tube mold 2 , and a steel brush 3 is provided at the edge of the inner ring of the protective cover 1 contacting the carat tube mold 2 , and the steel brush 3 leans against the surface of the carat tube mold 2 .

[0031] Protective cover 1 covers the carat tube mold 2, isolating the flame from the external environment, protecting the operator and preventing accidents such as fire. A steel brush 3 is installed on the edge of the inner ring of the protective cover 1 where it contacts the carat tube mold 2. Steel brush 3 rests closely on the surface of the carat tube mold 2 and cleans the mold surface as the heating device moves along the axis of the carat tube mold 2. The provision of steel brush 3 not only removes impurities and residue from the mold surface but also helps improve the cleanliness of the mold surface, thereby improving heating efficiency and carat tube production quality. Throughout the heating process, as the heating structure moves, steel brush 3 continuously cleans the surface of the carat tube mold 2, ensuring a clean and tidy mold surface.

[0032] In the preferred embodiment, the outer surface of the protective cover 1 is provided with multiple exhaust holes 101. These holes 101 allow exhaust gases generated during the heating process to escape, preventing excessive pressure or accumulation within the protective cover 1. The design of the exhaust holes 101 helps maintain pressure balance within the protective cover 1 while also reducing uneven heat distribution caused by exhaust gas accumulation, thereby ensuring a smooth heating process. Through these holes 101, exhaust gases can be smoothly discharged, maintaining a safe heating environment and effective heating results.

[0033] In the preferred embodiment, an avoidance groove 102 is provided at the root of the protective cover 1 , and the flamethrower 6 passes through the avoidance groove 102 of the protective cover 1 and is connected to the flamethrower 12 .

[0034] A clearance groove 102 is provided at the base of the protective cover 1. Its primary function is to provide space for the flamethrower 6 to pass through the protective cover 1 and connect with the flame nozzle 12. The design of the clearance groove 102 ensures that the flamethrower 6 has ample room to maneuver when swinging up and down, without being affected by the structural limitations of the protective cover 1. This not only ensures the flexibility of the flamethrower 6 but also ensures that the flame is evenly sprayed onto the carat tube mold 2 during the heating process.

[0035] In the preferred embodiment, the swing mechanism is structured as follows: a motor 9 is provided on one side of the fixed base 5. The output end of the motor 9 is connected to a crank disk 10. The outer ring of the crank disk 10 is hinged to the flame tube 6 via a rocker 8. One end of the rocker 8 is hinged to the flame tube 6, and the other end is hinged to the outer ring of the crank disk 10. The motor 9 is provided on one side of the fixed base 5 as a power source. Its output end is connected to the crank disk 10, and the rotation of the motor 9 drives the crank disk 10 to rotate. The outer ring of the crank disk 10 is hinged to the flame tube 6 via a rocker 8. One end of the rocker 8 is hinged to the flame tube 6, and the other end is hinged to the outer ring of the crank disk 10. This structural design allows the motor 9 to swing up and down through the linkage between the crank disk 10 and the rocker 8 after it is started, thereby achieving uniform heating of the surface of the carat tube mold 2 by the flame tube 6. By adjusting the speed and direction of the motor 9, the amplitude and frequency of the flame tube 6's swing can be controlled, thereby optimizing the heating effect.

[0036] In the preferred embodiment, the tail end of the flame tube 6 is connected to the gas supply pipe 7. This connection provides the flame tube 6 with the gas fuel required for combustion. Fuel is delivered to the flame tube 6 via the gas supply pipe 7, ensuring that the flame nozzle 12 can continuously emit flames to preheat the carat tube mold 2. The design of the gas supply pipe 7 ensures a stable fuel supply, making the heating process more continuous and controllable.

[0037] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A carat tube winding die preheating device, characterized by: A mounting base (11) is provided on a movable base on one side of the carat tube mold (2), and a U-shaped structure fixed base (5) is provided on the mounting base (11). The middle part of the fixed base (5) is hinged to the flame-spraying tube (6), and the fixed base (5) is provided with a swing device, which is connected to the flame-spraying tube (6). The swing device drives the flame-spraying tube (6) to swing up and down, and the flame-spraying tube (6) is connected to the flame-spraying nozzle (12) toward the carat tube mold (2). The outer cover of the flame-spraying nozzle (12) has two split protective covers (1), and the two protective covers (1) are hinged to the upper end of the fixed base (5).

2. The preheating device for a carat tube winding mold according to claim 1, characterized in that: A protruding block is provided at the upper end of the fixing seat (5), the ends of the two split protective covers (1) are hinged to the protruding block, and the flamethrower (6) passes through the two split protective covers (1) and is connected to the flamethrower (12).

3. A carat tube winding die preheating device according to claim 2, characterized in that: A cylinder (4) is provided on one side or both sides of the fixing seat (5), one end of the cylinder (4) is hinged to the head end of the protective cover (1), and the other end is hinged to the fixing seat (5), and the two cylinders (4) are used to drive the two protective covers (1) to open.

4. The preheating device for a carat tube winding mold according to claim 2, characterized in that: The protective cover (1) is covered on the carat tube mold (2), and a steel brush (3) is provided at the edge position where the inner ring of the protective cover (1) contacts the carat tube mold (2), and the steel brush (3) is leaned against the surface of the carat tube mold (2).

5. The carat tube winding die preheating device according to claim 2, characterized in that: A plurality of exhaust holes (101) are provided on the outer surface of the protective cover (1).

6. The carat tube winding die preheating device according to claim 2, characterized in that: A relief groove (102) is provided at the root of the protective cover (1), and the flamethrower (6) passes through the relief groove (102) of the protective cover (1) and is connected to the flamethrower (12).

7. The carat tube winding die preheating device according to claim 1, characterized in that: The structure of the rocking device is as follows: a motor (9) is provided on one side of the fixed seat (5), the output end of the motor (9) is connected to the crank disk (10), the outer ring of the crank disk (10) is hinged to the flame-spraying tube (6) through the rocker (8), one end of the rocker (8) is hinged to the flame-spraying tube (6), and the other end is hinged to the outer ring of the crank disk (10).

8. The carat tube winding die preheating device according to claim 1, characterized in that: The tail of the flame-spraying tube (6) is communicated with the air supply pipe (7).

Images