Four-side rotating disc type screen printing equipment
Through the design of four-sided turntable silk screen printing equipment, continuous processing and pre-cleaning of alloy resistive strips is achieved, solving the problems of inefficient efficiency and insufficient cleaning in the prior art, and improving the quality and efficiency of silk screen printing.
Patent Information
- Application Number
- CN202422685279.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing resistor semi-automatic screen printing machines are inefficient during the screen printing of alloy resistor strips and cannot be effectively cleaned before screen printing, which affects quality.
A four-sided turntable silk screen printing equipment is designed, including four independent stations: loading, cleaning, silk screening and material removal. The continuous processing of alloy resistive strips is achieved by driving the motor and the robotic arm, and a cleaning station is equipped for pre-cleaning, and a plasma cleaner is used to remove dust and other attachments.
Improve silk screen printing efficiency, ensure the cleanliness of alloy resistive strips, improve the quality of silk screen printing, and realize continuous silk screen printing operations.
Smart Images

Figure CN223266462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screen printing equipment, in particular to a four-sided turntable screen printing equipment. Background Art
[0002] Screen printing uses a silk screen as a base and a photosensitive platemaking process to create a screen printing plate with an image or text. Screen printing consists of five key elements: the screen printing plate, squeegee, ink, printing table, and the substrate. Printing is based on the principle that the mesh holes in the image area of the screen printing plate are permeable to the ink, while the mesh holes in the non-image area are impermeable to the ink. During printing, ink is poured into one end of the screen printing plate. A squeegee is used to apply pressure to the inked area of the screen while moving at a constant speed toward the other end of the screen printing plate. As the squeegee moves, the ink is squeezed through the mesh holes in the image area onto the substrate.
[0003] In the production process of alloy resistors, screen printing equipment is needed to screen print the resistors. In the existing resistor semi-automatic screen printing machine, usually one operator and one machine manually arrange the screen printing object and place it into the screen printing machine for printing. After the screen printing is completed, the alloy resistor material strip is taken out. This method requires the previous screen-printed alloy resistor material strip to be taken out before the next alloy resistor material strip can be clamped. The waiting time is long, which not only reduces work efficiency but also makes it inconvenient to clean the alloy resistor material sheet before screen printing. In order to improve the screen printing quality and efficiency of alloy resistor material sheets, we propose a four-sided turntable screen printing equipment. Utility Model Content
[0004] In response to the deficiencies in the prior art, the utility model provides a four-sided turntable screen printing equipment. When loading materials through the loading station, the cleaning station, screen printing station and material unloading station can independently complete the processing of the alloy resistor material strips. They cooperate with each other and multiple stations are combined to avoid the need to wait until the previous screen printing is completed before the clamping can be turned, effectively improving the screen printing efficiency and realizing continuous screen printing operations. The cleaning station is set up to clean the alloy resistor material strips before screen printing, effectively improving the screen printing quality, achieving the purpose of cleaning and decontamination, and solving the background problem.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A four-sided turntable silk screen printing device includes a body, a driving motor is installed inside the body, the output end of the driving motor is fixedly connected to the turntable, four groups of positioning components are fixedly connected to the top of the turntable, a loading station is provided on the front side of the turntable, a cleaning station is provided on the left side of the turntable, a silk screen station is provided on the rear side of the turntable, and a material unloading station is provided on the right side of the turntable. The positioning component is composed of a carrier plate, which is fixedly connected to the turntable, a placement groove is provided on the carrier plate, and an alloy resistance material strip is placed in the placement groove. A positioning electric push rod is fixedly installed on the inner side of the carrier plate, the output end of the positioning electric push rod is fixedly connected to a positioning block, and the inside of the placement groove is fixedly connected to a fixing block.
[0007] Preferably, a loading box and a six-axis loading robotic arm are provided at the loading station.
[0008] Preferably, the cleaning station includes a first screw moving module, a first moving frame is installed on the first screw moving module, a cleaning cylinder is installed on the first moving frame, the output end of the cleaning cylinder is fixedly connected to a lifting plate, a plurality of first adsorption heads are fixedly installed on the lifting plate, and a cleaning shell is installed on the machine body and below the lifting plate.
[0009] Preferably, the silk-screen printing station includes a mounting shell, an adjusting frame is slidably mounted on the front side of the mounting shell, an adjusting cylinder is fixedly mounted on the top of the mounting shell, the output end of the adjusting cylinder is fixedly connected to the adjusting frame, a second screw moving module is fixedly mounted on the adjusting frame, a second moving frame is mounted on the second screw moving module, a second cylinder is fixedly mounted on the second moving frame, the output end of the second cylinder is fixedly connected to a mounting frame, a scraper is mounted on the mounting frame, and a silk-screen screen is arranged below the scraper.
[0010] Preferably, two groups of third screw moving modules are fixedly mounted on the adjustment frame connected to the bottom of the adjustment cylinder, a disassembly frame is fixedly mounted on the third screw moving module, a slot is provided on the disassembly frame, and the silk screen is inserted between the two groups of slots.
[0011] Preferably, a plurality of bolts are passed through the top of the disassembly frame, and a pressing block is rotatably connected to the bottom of the bolts, and the pressing block is pressed on the silk screen screen.
[0012] Preferably, a plurality of slide grooves are provided on the front side of the mounting shell, and the adjustment frame connected to the bottom of the adjustment cylinder is slidably connected to the slide grooves.
[0013] Preferably, the positioning block is C-shaped and is located inside the placement groove.
[0014] Preferably, the material unloading station includes a fourth screw moving module, a third moving frame is installed on the fourth screw moving module, a third cylinder is installed on the third moving frame, the output end of the third cylinder is fixedly connected to a clamping plate, and a plurality of second adsorption heads are installed on the clamping plate.
[0015] Preferably, a controller is installed on the machine body, and the controller is electrically connected to the drive motor, the positioning electric push rod, the first screw moving module, the cleaning cylinder, the six-axis loading robot arm, the second screw moving module, the adjusting cylinder, the second cylinder, the third screw moving module, the fourth screw moving module and the third cylinder through wires.
[0016] The utility model provides a four-sided turntable screen printing device. Compared with the existing technology, it has the following advantages:
[0017] 1. This four-sided turntable screen printing equipment can independently complete the processing of its alloy resistor material strips when loading the material through the loading station. The cleaning station, screen printing station and unloading station can cooperate with each other and work together in multiple stations to avoid the need to wait until the previous screen printing is completed before the clamping can be turned, effectively improving the screen printing efficiency and realizing continuous screen printing operations.
[0018] 2. The four-sided turntable screen printing equipment can clean the alloy resistor material strips before screen printing through the set cleaning station, effectively improving the screen printing quality and achieving the purpose of cleaning and decontamination. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the main body of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the main body of the utility model from two front views;
[0021] Figure 3 This is a schematic diagram of the two-dimensional left-side structure of the main body of the utility model;
[0022] Figure 4 This is a schematic diagram of the two-dimensional top view of the main body of the utility model;
[0023] Figure 5 For the utility model Figure 1 A magnified schematic diagram of the structure in the middle;
[0024] Figure 6 For the utility model Figure 1 A magnified schematic diagram of the structure B in the middle;
[0025] Figure 7 For the utility model Figure 1 A magnified schematic diagram of the C structure in the middle;
[0026] Figure 8For the utility model Figure 1 A magnified schematic diagram of the D structure in the middle.
[0027] 1. Machine body; 2. Controller; 3. Turntable; 4. Loading station; 5. Cleaning station; 6. Silk-screen station; 7. Unloading station; 8. Fourth lead screw moving module; 9. Positioning electric push rod; 10. Fixed block; 11. Positioning block; 12. Carrying plate; 13. Placement slot; 14. First lead screw moving module; 15. First moving frame; 16. Cleaning cylinder; 17. First adsorption head; 18. Cleaning shell; 19. Lifting plate; 20. Second lead screw moving module; 21. Second moving frame; 22. Second cylinder; 23. Scraper; 24. Third lead screw moving module; 25. Disassembly and assembly frame; 26. Silk-screen screen; 27. Adjusting frame; 28. Third moving frame; 29. Third cylinder; 30. Clamping plate; 31. Second adsorption head; 32. Mounting shell; 33. Adjusting cylinder; 34. Mounting frame; 35. Pressing block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-8 The utility model provides a technical solution: a four-sided turntable screen printing equipment, including a body 1, a driving motor is installed inside the body 1, the output end of the driving motor is fixedly connected to the turntable 3, the top of the turntable 3 is fixedly connected to four groups of positioning components, the front side of the turntable 3 is provided with a loading station 4, the left side of the turntable 3 is provided with a cleaning station 5, the rear side of the turntable 3 is provided with a screen printing station 6, and the right side of the turntable 3 is provided with a material unloading station 7. The positioning component is composed of a carrier plate 12, the carrier plate 12 is fixedly connected to the turntable 3, a placement groove 13 is opened on the carrier plate 12, an alloy resistance material strip is placed in the placement groove 13, a positioning electric push rod 9 is fixedly installed on the inner side of the carrier plate 12, the output end of the positioning electric push rod 9 is fixedly connected to a positioning block 11, and the inside of the placement groove is fixedly connected to a fixing block 10.
[0030] During use, the loading station 4 places the alloy resistor material strip into the placement slot 13 in the frontmost carrier plate 12, and then the positioning electric push rod 9 drives the positioning block 11 to move toward the placement slot 13, thereby positioning the alloy resistor material strip. After positioning, the driving motor drives the alloy resistor material strip and the carrier plate 12 to rotate, and the driving motor rotates the current carrier plate 12 to the cleaning station 5. The cleaning station 5 cleans the alloy resistor material strip. After cleaning, the driving motor drives the alloy resistor material strip to rotate again, and the alloy resistor material strip will be rotated to the silk screen printing station 6, and the silk screen printing station 6 will silk screen the alloy resistor material strip. After the screen printing is completed, the driving motor rotates the alloy resistor material strip after the screen printing to the unloading station 7, and the unloading station 7 efficiently unloads the finished alloy resistor material strip. Then the turntable 3 rotates again, and the loading station 4 loads the material again, and the cycle is in sequence. When the loading station loads the material, the cleaning station 5, the screen printing station 6 and the unloading station 7 can all independently complete the processing of the alloy resistor material strips, and cooperate with each other to avoid the need to wait until the previous screen printing is completed before the clamp is turned, which effectively improves the screen printing efficiency. In addition, the cleaning station 5 is set to clean the alloy resistor material strip before screen printing, effectively improving the screen printing quality.
[0031] The loading station 4 is equipped with a loading box and a six-axis loading robot arm.
[0032] The cleaning station 5 includes a first screw moving module 14, a first moving frame 15 is installed on the first screw moving module 14, a cleaning cylinder 16 is installed on the first moving frame 15, the output end of the cleaning cylinder 16 is fixedly connected to a lifting plate 19, a plurality of first adsorption heads 17 are fixedly installed on the lifting plate 19, and a cleaning shell 18 is installed on the body 1 and below the lifting plate 19.
[0033] When the alloy resistor material strip is located at the cleaning station 5, the first screw moving module 14 drives the first adsorption head 17 to move toward the alloy resistor material strip, and the cleaning cylinder 16 drives the first adsorption head 17 to move downward. The first adsorption head 17 adsorbs the alloy resistor material strip, and then the first screw moving module 14 cooperates with the cleaning cylinder 16 to place the alloy resistor material strip into the cleaning shell 18. A plasma cleaner is installed in the cleaning shell 18. The plasma cleaner cleans the dust and other attachments on the surface of the alloy resistor material strip. After cleaning is completed, the first screw moving module 14 cooperates with the cleaning cylinder 16 to put the cleaned alloy resistor material strip back into the carrier plate 12.
[0034] The silk screen printing station 6 includes a mounting shell 32, an adjusting frame 27 is slidably mounted on the front side of the mounting shell 32, an adjusting cylinder 33 is fixedly mounted on the top of the mounting shell 32, the output end of the adjusting cylinder 33 is fixedly connected to the adjusting frame 27, a second lead screw moving module 20 is fixedly mounted on the adjusting frame 27, a second moving frame 21 is mounted on the second lead screw moving module 20, a second cylinder 22 is fixedly mounted on the second moving frame 21, the output end of the second cylinder 22 is fixedly connected to a mounting frame 34, a scraper 23 is mounted on the mounting frame 34, and a silk screen screen 26 is arranged below the scraper 23.
[0035] When the alloy resistor material strip is located at the silk screen printing station, the adjusting cylinder 33 drives the adjusting frame 27 and the silk screen printing screen 26 to move downward. When the silk screen printing screen 26 contacts the alloy resistor material strip, the second cylinder 22 drives the scraper 23 to move downward. Then the second screw moving module 20 drives the scraper 23 to move left and right, and then the alloy resistor material strip in the placement groove 13 is silk screened.
[0036] Two sets of third screw moving modules 24 are fixedly mounted on the adjustment frame 27 connected to the bottom of the adjustment cylinder 33. A disassembly frame 25 is fixedly mounted on the third screw moving module 24. The disassembly frame 25 has slots, and the screen printing plate 26 is inserted between the two sets of slots.
[0037] The front and rear positions of the screen printing screen 26 can be adjusted conveniently by moving the module shell through the third lead screw.
[0038] The top of the disassembly frame 25 is penetrated by a plurality of bolts, and the bottom of the bolts is rotatably connected to a pressing block 35 , which presses on the screen printing screen 26 . The screen printing screen 26 can be easily disassembled and assembled by the disassembly frame 25 , the bolts and the pressing block 35 .
[0039] The front side of the mounting shell 32 is provided with a plurality of slide grooves, and the adjustment frame 27 connected to the bottom of the adjustment cylinder 33 is slidably connected to the slide grooves, so that the adjustment frame 27 can move up and down stably.
[0040] The positioning block 11 is C-shaped and is located inside the placement groove.
[0041] The material unloading station 7 includes a fourth screw moving module 8, on which a third moving frame 28 is mounted, on which a third cylinder 29 is mounted, and an output end of the third cylinder 29 is fixedly connected to a clamping plate 30, on which a plurality of second adsorption heads 31 are mounted.
[0042] When the alloy resistor material strip after silk screen printing is completed is located at the unloading station 7, the fourth screw moving module 8 moves the clamping plate 30 toward the direction of the alloy resistor material strip, and the third cylinder 29 drives the second adsorption head 31 to move downward, and the second adsorption head 31 adsorbs the alloy resistor material strip. Then, the fourth screw moving module 8, the third cylinder 29 and the second adsorption head 31 cooperate to adsorb and unload the alloy resistor material strip.
[0043] A controller 2 is installed on the body 1, and the controller 2 is electrically connected to the drive motor, the positioning electric push rod 9, the first screw moving module 14, the cleaning cylinder 16, the six-axis loading robot arm, the second screw moving module 20, the adjusting cylinder 33, the second cylinder 22, the third screw moving module 24, the fourth screw moving module 8 and the third cylinder 29 through wires.
[0044] Working principle: When in use, the loading station 4 places the alloy resistor material strip into the placement slot 13 in the front carrier 12, and then the positioning electric push rod 9 drives the positioning block 11 to move towards the alloy resistor material strip, thereby positioning the alloy resistor material strip. After positioning, the driving motor drives the alloy resistor material strip and the carrier 12 to rotate;
[0045] When the alloy resistor material strip is located at the cleaning station 5, the first lead screw moving module 14 drives the first adsorption head 17 to move toward the alloy resistor material strip, and the cleaning cylinder 16 drives the first adsorption head 17 to move downward. The first adsorption head 17 adsorbs the alloy resistor material strip, and then the first lead screw moving module 14 cooperates with the cleaning cylinder 16 to place the alloy resistor material strip into the cleaning shell 18. A plasma cleaner is installed in the cleaning shell 18. The plasma cleaner cleans dust and other attachments on the surface of the alloy resistor material strip. After cleaning is completed, the first lead screw moving module 14 cooperates with the cleaning cylinder 16 to put the cleaned alloy resistor material strip back into the carrier plate 12;
[0046] After cleaning, the driving motor drives the alloy resistor material strip to rotate again. When the alloy resistor material strip is located at the screen printing station, the adjusting cylinder 33 drives the adjusting frame 27 and the screen printing screen 26 to move downward. When the screen printing screen 26 contacts the alloy resistor material strip, the second cylinder 22 drives the scraper 23 to move downward. Then, the second screw moving module 20 drives the scraper 23 to move left and right, thereby performing screen printing on the alloy resistor material strip.
[0047] After the screen printing is completed, the driving motor rotates the alloy resistor material strip after the screen printing to the unloading station 7. When the alloy resistor material strip after the screen printing is at the unloading station 7, the fourth screw moving module 8 moves the clamping plate 30 toward the alloy resistor material strip, and the third cylinder 29 drives the second adsorption head 31 to move downward. The second adsorption head 31 adsorbs the alloy resistor material strip, and then the fourth screw moving module 8, the third cylinder 29 and the second adsorption head 31 cooperate to adsorb and unload the alloy resistor material strip;
[0048] After that, the turntable 3 rotates again, and the loading station 4 loads again, and the cycle continues. When the loading station loads, the cleaning station 5, the screen printing station 6 and the unloading station 7 can independently complete the processing of the alloy resistor material strips, and cooperate with each other to avoid the need to wait until the previous screen printing is completed before the clamping can be transferred, thereby effectively improving the screen printing efficiency. In addition, the cleaning station 5 is set up to clean the alloy resistor material strips before screen printing, thereby effectively improving the screen printing quality.
[0049] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A four-sided rotary screen printing device, comprising a body (1), characterized in that: A driving motor is installed inside the body (1), and the output end of the driving motor is fixedly connected to a turntable (3), and four groups of positioning components are fixedly connected to the top of the turntable (3). A loading station (4) is provided on the front side of the turntable (3), a cleaning station (5) is provided on the left side of the turntable (3), a screen printing station (6) is provided on the rear side of the turntable (3), and a material unloading station (7) is provided on the right side of the turntable (3). The positioning component consists of a carrier plate (12), and the carrier plate (12) is fixedly connected to the turntable (3). A placement groove (13) is provided on the carrier plate (12), and an alloy resistance material strip is placed in the placement groove (13). A positioning electric push rod (9) is fixedly installed on the inner side of the carrier plate (12), and the output end of the positioning electric push rod (9) is fixedly connected to a positioning block (11), and a fixing block (10) is fixedly connected inside the placement groove.
2. The four-sided rotary screen printing device according to claim 1, characterized in that: The loading station (4) is provided with a loading box and a six-axis loading robot arm.
3. The four-sided rotary screen printing device according to claim 2, characterized in that: The cleaning station (5) includes a first screw moving module (14), a first moving frame (15) is installed on the first screw moving module (14), a cleaning cylinder (16) is installed on the first moving frame (15), an output end of the cleaning cylinder (16) is fixedly connected to a lifting plate (19), a plurality of first adsorption heads (17) are fixedly installed on the lifting plate (19), and a cleaning shell (18) is installed on the machine body (1) and below the lifting plate (19).
4. The four-sided rotary screen printing device according to claim 3, characterized in that: The screen printing station (6) includes a mounting shell (32), an adjusting frame (27) is slidably mounted on the front side of the mounting shell (32), an adjusting cylinder (33) is fixedly mounted on the top of the mounting shell (32), an output end of the adjusting cylinder (33) is fixedly connected to the adjusting frame (27), a second lead screw moving module (20) is fixedly mounted on the adjusting frame (27), a second moving frame (21) is mounted on the second lead screw moving module (20), a second cylinder (22) is fixedly mounted on the second moving frame (21), an output end of the second cylinder (22) is fixedly connected to a mounting frame (34), a scraper (23) is mounted on the mounting frame (34), and a screen printing screen (26) is arranged below the scraper (23).
5. The four-sided rotary screen printing device according to claim 4, characterized in that: Two sets of third screw moving modules (24) are fixedly mounted on the adjustment frame (27) connected to the bottom of the adjustment cylinder (33), and a disassembly frame (25) is fixedly mounted on the third screw moving module (24). The disassembly frame (25) is provided with slots, and the screen printing plate (26) is inserted between the two sets of slots.
6. The four-sided rotary screen printing device according to claim 5, characterized in that: A plurality of bolts are passed through the top of the disassembly frame (25), and a pressing block (35) is rotatably connected to the bottom of the bolts. The pressing block (35) is pressed on the silk screen plate (26).
7. The four-sided rotary screen printing device according to claim 6, characterized in that: A plurality of slide grooves are provided on the front side of the mounting shell (32), and the adjustment frame (27) connected to the bottom of the adjustment cylinder (33) is slidably connected to the slide grooves.
8. The four-sided rotary screen printing device according to claim 7, characterized in that: The positioning block (11) is in a 'C' shape, and the positioning block (11) is located inside the placement groove.
9. The four-sided rotary screen printing device according to claim 8, characterized in that: The material unloading station (7) includes a fourth screw moving module (8), a third moving frame (28) is installed on the fourth screw moving module (8), a third cylinder (29) is installed on the third moving frame (28), an output end of the third cylinder (29) is fixedly connected to a clamping plate (30), and a plurality of second adsorption heads (31) are installed on the clamping plate (30).
10. The four-sided rotary screen printing device according to claim 9, characterized in that: A controller (2) is installed on the body (1), and the controller (2) is electrically connected to the drive motor, the positioning electric push rod (9), the first screw moving module (14), the cleaning cylinder (16), the six-axis loading robot arm, the second screw moving module (20), the adjusting cylinder (33), the second cylinder (22), the third screw moving module (24), the fourth screw moving module (8) and the third cylinder (29) through wires.