Fabric turnover vehicle

By designing a fabric turnover truck with pulleys and movable plates, the deformation and damage problems during fabric stacking are solved, vertical stacking and automated operation of fabrics are realized, and storage efficiency and quality are improved.

CN223266815UActive Publication Date: 2025-08-26JIAXING RONGXIANG SPURT WEAVING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422209394.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-08-26
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

When existing fabric turnover trucks stack fabrics, the bottom fabric is prone to deformation and damage, especially fabrics with patterns on the surface, which affect the quality of the finished product.

Method used

A fabric turnover car with a bottom plate and a movable disc is designed. The movable disc can move along the track, and the vertical stacking of the fabric rolls is achieved by combining the fixed protrusions and the tracks to avoid damage caused by heavy pressure, and can be automatically loaded with an intelligent robot.

Benefits of technology

It effectively avoids the crushing of fabric rolls, improves the storage quality of fabrics, simplifies the operation process, and is suitable for automated operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223266815U_ABST
    Figure CN223266815U_ABST
Patent Text Reader

Abstract

The utility model provides a fabric turnover trolley which comprises a bottom plate with pulleys and movable discs evenly distributed on the bottom plate, rails connected end to end are arranged on the bottom plate, and the movable discs are installed in the rails and can move along the rails. The bottom plate comprises a frame body and a supporting plate, the supporting plate is arranged on the frame body, the rails are arranged on the supporting plate, the pulleys are arranged at the bottom of the frame body, and forklift holes are formed in the four side faces of the supporting plate; the movable disc comprises a rotating chassis, a fixed protrusion and a movable block, the fixed protrusion and the movable block are installed on the two sides of the rotating chassis respectively, and the movable block is installed in the track. The movable disc is matched with the fixed protrusions to achieve vertical stacking of the fabric rolls, due to the fact that the fabric rolls can be effectively prevented from being crushed due to vertical stacking, even if the fabric rolls are damaged, the edges of the fabric rolls are damaged, the placement positions of the fabric rolls can be transferred through the rails, and therefore an operator can finish temporary storage of the fabric rolls without moving the fabric rolls; the fabric turnover vehicle solves the technical problem that fabric stacked on an existing fabric turnover vehicle is prone to damage.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fabric storage, in particular to a fabric turnover vehicle. Background Art

[0002] As an essential piece of logistics equipment in the textile industry, fabric transfer carts play a vital role in improving production efficiency and reducing labor costs. Their primary structure consists of a sturdy and durable metal frame, pallets or shelves for loading fabric, wheels for easy mobility, and a comfortable manual control handle. They are primarily used for temporary storage of fabric within factories after production is complete.

[0003] However, in actual use, operators usually fill the fabric turnover cart before transporting it to the warehouse for storage. The production efficiency of fabric is not high. It usually takes two or three days or even longer to fill a turnover cart. Therefore, under the heavy pressure of the upper layer of fabric, the hollow paper roller and fabric layer of the bottom fabric are prone to deformation, especially for some fabrics with patterns on the surface, which affects the quality of the finished fabric. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a fabric turnover vehicle, which solves the technical problem that fabrics stacked on the prior fabric turnover vehicle are easily damaged.

[0005] According to an embodiment of the present invention, a fabric turnover vehicle comprises a bottom plate with pulleys and movable disks evenly distributed on the bottom plate, wherein the bottom plate is provided with tracks connected end to end, the movable disks are installed in the tracks, and the movable disks can move along the tracks;

[0006] The base plate includes a frame and a support plate, the support plate is arranged on the frame, the track is arranged on the support plate, the pulley is arranged at the bottom of the frame, and forklift holes are arranged on the four sides of the support plate;

[0007] The movable plate comprises a rotating chassis, a fixed protrusion and a movable block. The fixed protrusion and the movable block are respectively installed on both sides of the rotating chassis, and the movable block is installed in the track.

[0008] The technical principle of the utility model is: when in use, the finished fabric roll is fixed to prevent it from spreading out, and then one end of the fabric roll is aligned with a fixed protrusion of a movable disk, and then the other end is lifted to allow one end of the fabric roll to be inserted into the fixed protrusion, and then the fabric roll is pushed along the track, and the fabric roll is fixed to the movable disk in turn in this cycle.

[0009] When the fabric turnover vehicle is filled with fabric rolls, it is pushed to the warehouse, and the pallets can be directly picked up by a forklift and stacked in the warehouse.

[0010] When shipment is required, foam or other materials can be directly filled between the fabric rolls, and then plastic film can be wrapped around the outside of the fabric rolls to complete the packaging. After that, the fabric rolls can be tied tightly with ropes and then directly lifted by a crane for shipment.

[0011] Compared with the existing technology, the utility model has the following beneficial effects: vertical stacking of fabric rolls is achieved through the combination of the movable disk and the fixed protrusion. Vertical stacking can effectively prevent the fabric rolls from being crushed. Even if damage occurs, it is only to the edge of the fabric roll. The track realizes the circulation of the placement position of the fabric roll, so that the operator can complete the temporary storage of the fabric roll without moving. It solves the technical problem that fabrics are easily damaged when stacked on the existing fabric turnover vehicle.

[0012] Preferably, because the loading position is fixed, it can be combined with an intelligent manipulator to achieve automatic loading.

[0013] Furthermore, the rotating chassis includes a fixed disk and a rotating plate, balls are evenly distributed circumferentially between the fixed disk and the rotating plate, the fixed protrusion is installed at the center of the rotating plate, and the movable block is installed at the center of the fixed disk.

[0014] Furthermore, the track is a T-shaped structure, and rollers are evenly distributed on the bottom of the track. The cross-section of the movable block is also a T-shaped structure. The movable block is stuck in the track, and the movable block is close to the rollers.

[0015] Furthermore, the bottom plate is rectangular, and vertical plates are provided on three sides of the bottom plate. The vertical plates are hingedly connected to the frame, and the vertical plates are locked to each other.

[0016] Furthermore, an opening is provided on the side of the support plate where no vertical plate is provided, the opening is connected to the track, and a stopper is provided at the opening.

[0017] Furthermore, the two pulleys on the bottom plate close to the opening are universal wheels, and the two pulleys on the bottom plate away from the opening are fixed wheels.

[0018] Furthermore, handles are provided on the two vertical panels close to the opening, and the handles are located on the side surfaces of the vertical panels close to the opening.

[0019] Furthermore, a fluff layer is provided on the rotating plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a fabric turnover vehicle according to an embodiment of the present utility model.

[0021] Figure 2 This is a schematic diagram of the movable disk structure of an embodiment of the present utility model.

[0022] Figure 3 This is a top view of the base plate of an embodiment of the present utility model.

[0023] Figure 4 This is a schematic structural diagram of an opening according to an embodiment of the present utility model.

[0024] In the above drawings: 100, base plate; 110, frame; 111, universal wheel; 112, fixed wheel; 120, support plate; 121, forklift hole; 130, track; 131, roller; 140, vertical plate; 141, handle; 150, opening; 151, stopper; 200, movable disk; 210, rotating chassis; 211, fixed disk; 212, rotating plate; 213, ball bearing; 214, fluff layer; 220, fixed protrusion; 230, movable block. DETAILED DESCRIPTION

[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0026] like Figure 1-2 The fabric turnover vehicle shown includes a bottom plate 100 with pulleys and movable plates 200 evenly distributed on the bottom plate 100 .

[0027] The bottom plate 100 includes a frame 110 and a support plate 120. The support plate 120 is arranged on the frame 110, and the pulley is arranged at the bottom of the frame 110. Forklift holes 121 are provided on the four sides of the support plate 120 to facilitate the forklift to fork the support plate 120. The support plate 120 is provided with a track 130 connected end to end, which can be formed in an S-shaped and straight line shape. Figure 3 shown.

[0028] like Figure 1-2 As shown, the movable disk 200 is installed in the track 130, and the movable disk 200 can move along the track 130. Specifically, the movable disk 200 includes a rotating chassis 210, a fixed protrusion 220 and a movable block 230, wherein the fixed protrusion 220 and the movable block 230 are respectively installed on both sides of the rotating chassis 210, and the movable block 230 is installed in the track 130.

[0029] like Figure 2 As shown, the rotating chassis 210 includes a fixed disk 211 and a rotating plate 212, and balls 213 are evenly distributed circumferentially between the fixed disk 211 and the rotating plate 212. The fixed protrusion 220 is installed at the center of the rotating plate 212, and the movable block 230 is installed at the center of the fixed disk 211. Therefore, the rotating plate 212 and the fixed protrusion 220 can rotate with the fabric roll to avoid wear between the fabric roll and the two.

[0030] like Figure 2 As shown, a fluff layer 214 is provided on the rotating plate 212 for protecting the fabric roll and increasing friction so that the rotating plate 212 and the fixing protrusion 220 can more easily rotate with the fabric roll.

[0031] like Figure 2 As shown, the track 130 is a T-shaped structure, and rollers 131 are evenly distributed at the bottom of the track 130. The cross-section of the movable block 230 is also a T-shaped structure, so that the movable block 230 can only move along the track 130. The movable block 230 is stuck in the track 130, and the movable block 230 is close to the rollers 131. The use of rollers 131 makes the movable block 230 move more smoothly.

[0032] like Figure 1 、 3 As shown, the base plate 100 is rectangular, and vertical plates 140 are provided on three sides of the base plate 100. The vertical plates 140 and the frame 110 are hingedly connected to each other, and the vertical plates 140 are locked together. When the three vertical plates 140 are erected, they are locked and fixed to each other, which can effectively protect the fabric rolls from impact; after the lock is opened, the vertical plates 140 are laid flat, which helps the forklift to lift the pallet 120, or facilitates the packaging of the fabric rolls.

[0033] like Figure 3-4 As shown, the support plate 120 is not provided with an opening 150 on one side of the vertical plate 140, the opening 150 is connected to the track 130, and a stopper 151 is provided at the opening 150. The purpose of providing the opening 150 is to be used for installing and removing the movable disk 200, and the function of the stopper 151 is to ensure that the movable disk 200 does not move out of the track 130 during normal use.

[0034] like Figure 1 As shown, the two pulleys of the base plate 100 close to the opening 150 are universal wheels 111, and the two pulleys of the base plate 100 away from the opening 150 are fixed wheels 112. Handles 141 are provided on the two vertical plates 140 close to the opening 150, and the handles 141 are located on the side of the vertical plates 140 close to the opening 150, so that the turnover vehicle can be manually pulled by the handles 141 to move along the pulling direction.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fabric turnover vehicle, characterized by: It includes a bottom plate with pulleys and movable plates evenly distributed on the bottom plate, wherein the bottom plate is provided with tracks connected end to end, and the movable plates are installed in the tracks and can move along the tracks; The base plate includes a frame and a support plate, the support plate is arranged on the frame, the track is arranged on the support plate, the pulley is arranged at the bottom of the frame, and forklift holes are arranged on the four sides of the support plate; The movable plate comprises a rotating chassis, a fixed protrusion and a movable block. The fixed protrusion and the movable block are respectively installed on both sides of the rotating chassis, and the movable block is installed in the track.

2. The fabric turnover vehicle according to claim 1, characterized in that: The rotating chassis includes a fixed disk and a rotating plate. Balls are evenly distributed circumferentially between the fixed disk and the rotating plate. The fixed protrusion is installed at the center of the rotating plate, and the movable block is installed at the center of the fixed disk.

3. The fabric turnover vehicle according to claim 2, characterized in that: The track is a T-shaped structure, and rollers are evenly distributed on the bottom of the track. The cross section of the movable block is also a T-shaped structure. The movable block is stuck in the track, and the movable block is close to the rollers.

4. The fabric turnover vehicle according to claim 1, characterized in that: The bottom plate is rectangular, and vertical plates are provided on three sides of the bottom plate. The vertical plates are hingedly connected to the frame, and the vertical plates are locked to each other.

5. The fabric turnover vehicle according to claim 4, characterized in that: An opening is provided on one side of the support plate where no vertical plate is provided, the opening is connected to the track, and a stopper is provided at the opening.

6. The fabric turnover vehicle according to claim 5, characterized in that: The two pulleys on the bottom plate close to the opening are universal wheels, and the two pulleys on the bottom plate away from the opening are fixed wheels.

7. The fabric turnover vehicle according to claim 5, characterized in that: Handles are provided on the two vertical plates close to the opening, and the handles are located on the side surfaces of the vertical plates close to the opening.

8. The fabric turnover vehicle according to claim 2, characterized in that: A fluff layer is provided on the rotating plate.