Cooling type hopper arch breaking device special for hot viscous powder

Through the design of the arch breaking device and cooling assembly that increases the contact area in the hopper, the problem of easy bonding of hot adhesive powder in the hopper is solved, and the stable flow of materials and production continuity are achieved.

CN223267490UActive Publication Date: 2025-08-26FELKER FUNCTIONAL MATERIALS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422773082.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-26
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the prior art, hot adhesive powder is easily bonded to an arch in the hopper, resulting in the inability to flow of materials, affecting production continuity, and the contact area of ​​the existing feed rod is small and the arch breaking effect is poor.

Method used

A cooling hopper arch breaking device including a power assembly, a transmission assembly, a connection assembly, a arch breaking assembly and a cooling assembly is designed to increase the contact area by rotating the toothed ring and the side scraper, and a cooling chamber is provided in the hopper to circulate the cooling gas to prevent the material from heating and bonding.

Benefits of technology

It improves the arch breaking effect, ensures smooth flow of materials, reduces material agglomeration, and is suitable for the stable production of hot-viscosity materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling type hopper arch breaking device special for hot viscous powder. The cooling type hopper arch breaking device comprises a power assembly, a transmission assembly, a connecting assembly, an arch breaking assembly and a cooling assembly. The connecting assembly comprises a lower connecting flange and an upper connecting flange, and the lower connecting flange and the upper connecting flange are fixedly connected through a connecting column. The transverse arch breaking frames are arranged on the inner sides of the side scraping rods, the arch breaking frames are gradually shortened from top to bottom, the contact area between the arch breaking frames and materials is increased, the arch breaking effect is better, meanwhile, the replaceable scraping strips are arranged on the outer sides of the side scraping rods, the scraping strips directly make contact with the inner wall of the stock bin, material cleaning is achieved, and using is more convenient. The cooling cavities are arranged in the two connecting flanges, and external cooling air can circulate between the two cooling cavities, so that cooling and heat insulation are carried out between hot viscous materials and the screw rod, the materials are prevented from being heated and agglomerated, and the arch breaking device is more suitable for arch breaking treatment of the hot viscous materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery, in particular to a cooling hopper arch breaking device specially used for hot viscous powder. Background Art

[0002] Material collectors are used in many industrial production systems to capture crystallized particles or powdered products. The capture operation can be intermittent or continuous. However, in large-scale production, intermittent operation is no longer sufficient. Production facilities of a certain scale must adopt continuous operation, making safe, reliable, and stable production equipment paramount. Therefore, the rational design and application of production equipment are crucial for safe, continuous production and improved labor intensity in factories. Due to various factors, the material in the product collector can sometimes compact and form an arch, preventing it from flowing, or partially preventing it from flowing, and preventing it from being discharged from the outlet, impacting production.

[0003] After searching, [Chinese Utility Model] CN201721572209.0 is a kind of arch breaker for breaking the arched material at the discharge port. The worm of the arch breaker drives the turbine turntable to rotate, and the material-moving rod on the turntable breaks up the material that has been arched or compacted, thereby ensuring that the material can smoothly flow out of the chemical continuous production device. The utility model uses the rotation of the material-moving rod to perform mechanical arch breaking, which is better than the arch breaking effect of the air-compressed arch breaker. However, in this solution, only the material-moving rod is used to break the material, and the contact area with the material is small, resulting in poor arch breaking effect. For hot sticky materials, if the hopper is directly connected to the injection molding machine, the friction of the material-moving rod and the heat transfer from the bottom will cause the material to heat up and stick together, making it difficult to break the arch with the above solution.

[0004] Therefore, how to provide a cooling type hopper arch breaking device specially designed for hot viscous powder to solve the problems existing in the prior art is of great significance to its application. Utility Model Content

[0005] In view of this, the purpose of this application is to provide a cooling type hopper arch breaking device specially designed for hot viscous powder materials, so as to solve the problem that only the material-moving rod is used to break the materials, the contact area with the materials is small, and the arch breaking effect is poor.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A cooling hopper arch-breaking device specially designed for hot viscous powder materials, comprising a power assembly, a transmission assembly, a connecting assembly, an arch-breaking assembly and a cooling assembly;

[0008] The connecting assembly includes a lower connecting flange and an upper connecting flange, and the lower connecting flange and the upper connecting flange are fixedly connected by a connecting column;

[0009] The arch breaking assembly includes a rotating gear ring, a side scraper rod and an arch breaking frame. The bottom end of the side scraper rod is fixedly connected to the top end of the rotating gear ring by a connecting buckle. The arch breaking frame is fixedly connected to the side scraper rod. A T-shaped slot is opened on one side of the side scraper rod. A scraper strip is connected to the inside of the T-shaped slot.

[0010] The power assembly is in transmission connection with the rotating gear ring via a transmission assembly.

[0011] Preferably, the transmission assembly includes a transmission housing, one end of the transmission housing is fixedly connected to one side of the lower connecting flange, and the two ends inside the transmission housing are respectively rotatably connected to a transmission sprocket 1 and a transmission sprocket 2, and the transmission sprocket 1 and the transmission sprocket 2 are connected via a transmission chain, and the transmission sprocket 2 is coaxially connected to a meshing gear, and the meshing gear is meshed with the rotating gear ring.

[0012] Preferably, the power assembly includes a motor, a gear housing, a driving gear and a transmission gear. The motor is installed on one side of the gear housing. The output shaft of the motor is engaged with the driving gear, the driving gear is meshed with the transmission gear, and the transmission gear is coaxially connected to the transmission sprocket.

[0013] Preferably, the cooling assembly includes an air inlet pipe, a connecting pipe and an air return pipe, and an upper cooling cavity and a lower cooling cavity are respectively opened inside the upper connecting flange and the lower connecting flange, the air inlet pipe is connected to the air inlet end of the lower cooling cavity, the air outlet end of the lower cooling cavity is connected to the air inlet end of the upper cooling cavity through a connecting pipe, and the air outlet end of the upper cooling cavity is connected to the air return pipe.

[0014] Preferably, the scraper strip is made of ultra-high molecular weight polyethylene, the cross section of the scraper strip is T-shaped, and the side surfaces of the scraper strip are gradually thinned.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model provides a transverse arch breaking frame on the inner side of the side scraper rod. The arch breaking frame is gradually shortened from top to bottom, thereby increasing the contact area between the arch breaking frame and the material, achieving a better arch breaking effect and reducing material agglomeration. At the same time, a scraping bar is provided on the outer side of the side scraper rod. The scraping bar directly contacts the inner wall of the silo to achieve material cleaning. The scraping bar can be replaced, which is more convenient to use.

[0017] 2. The utility model is provided with cooling cavities in the two connecting flanges, and the external cooling gas can circulate between the two cooling cavities, thereby further insulating and preventing the hot viscous material from sticking in the extruder, avoiding the material from heating up and agglomerating. The utility model is more suitable for the arch breaking treatment of hot viscous materials.

[0018] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiment of the present application in conjunction with the accompanying drawings.

[0019] Based on the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without inventive work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a cross-sectional view of the utility model;

[0023] Figure 3 It is a top view of the utility model.

[0024] In the figure: 1. Motor; 2. Gear housing; 3. Transmission housing; 4. Rotating gear ring; 5. Lower connecting flange; 6. Connecting column; 7. Inlet pipe; 8. Connecting pipe; 9. Return pipe; 10. Upper connecting flange; 11. Connecting buckle; 12. Side scraper; 13. Arch breaker; 14. Upper cooling chamber; 15. Lower cooling chamber; 16. Drive gear; 17. Transmission gear; 18. Transmission sprocket 1; 19. Transmission chain; 20. Meshing gear; 21. Transmission sprocket 2; 22. Scraper. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures has been omitted in the embodiments.

[0026] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0027] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and subsequent associated objects are in an "or" relationship.

[0028] It should also be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprises," or any other variations thereof are intended to cover non-exclusive inclusion.

[0029] See also Figure 1-3 The present invention provides a technical solution for a cooling hopper arch-breaking device specially designed for hot viscous powder materials, comprising a power assembly, a transmission assembly, a connecting assembly, an arch-breaking assembly and a cooling assembly;

[0030] The connecting assembly includes a lower connecting flange 5 and an upper connecting flange 10, and the lower connecting flange 5 and the upper connecting flange 10 are fixedly connected by a connecting column 6;

[0031] The arch breaking assembly includes a rotating gear ring 4, a side scraper 12 and an arch breaking frame 13. The bottom end of the side scraper 12 is fixedly connected to the top end of the rotating gear ring 4 by a connecting buckle 11. The arch breaking frame 13 is fixedly connected to the side scraper 12. The arch breaking frame 13 increases the contact area with the material, thereby providing a better arch breaking effect. A T-shaped slot is opened on one side of the side scraper 12, and a scraper bar 22 is connected to the inside of the T-shaped slot.

[0032] The power assembly is in transmission connection with the rotating gear ring 4 via the transmission assembly.

[0033] The transmission assembly includes a transmission housing 3, one end of which is fixedly connected to one side of the lower connecting flange 5, and the two ends inside the transmission housing 3 are respectively rotatably connected to a transmission sprocket 18 and a transmission sprocket 2 21. The transmission sprocket 18 and the transmission sprocket 2 21 are connected by a transmission chain 19. The transmission sprocket 2 21 is coaxially connected to a meshing gear 20, and the meshing gear 20 is meshed with the rotating gear ring 4. The transmission sprocket 18 is larger than the transmission sprocket 21. The large sprocket drives the small sprocket, and the meshing gear 20 drives the gear ring 4 to rotate, thereby increasing the torque and achieving a better arch breaking effect.

[0034] The power assembly includes a motor 1, a gear housing 2, a drive gear 16 and a transmission gear 17. The motor 1 is installed on one side of the gear housing 2. The output shaft of the motor 1 is meshed with the drive gear 16, and the drive gear 16 is meshed with the transmission gear 17. The transmission gear 17 is coaxially connected to the transmission sprocket 18.

[0035] The cooling assembly includes an air inlet pipe 7, a connecting pipe 8 and an air return pipe 9. An upper cooling cavity 14 and a lower cooling cavity 15 are respectively provided inside the upper connecting flange 10 and the lower connecting flange 5. The air inlet pipe 7 is connected to the air inlet end of the lower cooling cavity 15, and the air outlet end of the lower cooling cavity 15 is connected to the air inlet end of the upper cooling cavity 14 through the connecting pipe 8. The air outlet end of the upper cooling cavity 14 is connected to the air return pipe 9.

[0036] The scraper 22 is made of ultra-high molecular weight polyethylene, has a T-shaped cross section, and has a tapered side. The scraper 22 is replaceable and has a better fit with the inner wall of the silo to prevent material residue.

[0037] During specific use, the output shaft of the motor 1 drives the transmission gear 17 to rotate through the driving gear 16, and the transmission gear 17 drives the transmission sprocket 18 to rotate. The transmission sprocket 18 drives the meshing gear 20 to rotate through the transmission chain 19, and the meshing gear 20 drives the gear ring 4 to rotate, thereby driving the side scraper 12 to rotate. The side scraper 12 scrapes the inner wall of the silo through the scraper bar 22. At the same time, the side scraper 12 arches the material in the silo through the arch breaking frame 13 to avoid the accumulation of the material, so that the material can be discharged smoothly. At the same time, the external cooling gas enters the lower cooling chamber 15 through the air inlet pipe 7, and the cooling gas in the lower cooling chamber 15 is transported to the upper cooling chamber 14 through the connecting pipe 8. The cooling gas flows out through the return air pipe 9 to realize the circulation of the cooling air, avoiding the heat source contacted by the lower connecting flange 5 from being transmitted to the silo, achieving the effect of isolating the heat source, and thus preventing the material from agglomerating due to heat.

[0038] The above description is merely a preferred embodiment of the present invention and does not limit the scope of protection of the present invention. Those skilled in the art will appreciate that the present invention is susceptible to various modifications and variations. Any variation, modification, replacement, integration, or parameter change to these embodiments, which falls within the spirit and principles of the present invention and achieves the same functionality through conventional substitutions, without departing from the principles and spirit of the present invention, falls within the scope of protection of the present invention.

Claims

1. A cooling type hopper arch breaking device specially designed for hot viscous powder, characterized by: Including power assembly, transmission assembly, connection assembly, arch breaking assembly and cooling assembly; The connecting assembly comprises a lower connecting flange (5) and an upper connecting flange (10), wherein the lower connecting flange (5) and the upper connecting flange (10) are fixedly connected via a connecting column (6); The arch breaking assembly comprises a rotating gear ring (4), a side scraper (12) and an arch breaking frame (13); the bottom end of the side scraper (12) is fixedly connected to the top end of the rotating gear ring (4) via a connecting buckle (11); the arch breaking frame (13) is fixedly connected to the side scraper (12); a T-shaped slot is provided on one side of the side scraper (12); a scraper strip (22) is engaged and connected inside the T-shaped slot; The power assembly is in transmission connection with the rotating gear ring (4) via a transmission assembly.

2. A cooling type hopper arch breaking device for hot viscous powder according to claim 1, characterized in that: The transmission assembly comprises a transmission housing (3), one end of the transmission housing (3) is fixedly connected to one side of a lower connecting flange (5), and the two ends of the interior of the transmission housing (3) are respectively rotatably connected to a transmission sprocket 1 (18) and a transmission sprocket 2 (21), the transmission sprocket 1 (18) and the transmission sprocket 2 (21) are connected to each other via a transmission chain (19), the transmission sprocket 2 (21) is coaxially connected to a meshing gear (20), and the meshing gear (20) is meshed with a rotating gear ring (4).

3. A cooling type hopper arch breaking device for hot viscous powder according to claim 2, characterized in that: The power assembly comprises a motor (1), a gear housing (2), a driving gear (16) and a transmission gear (17); the motor (1) is mounted on one side of the gear housing (2); the output shaft of the motor (1) is meshed with the driving gear (16); the driving gear (16) is meshed with the transmission gear (17); and the transmission gear (17) is coaxially connected to a transmission sprocket (18).

4. A cooling type hopper arch breaking device for hot viscous powder according to claim 3, characterized in that: The cooling assembly comprises an air inlet pipe (7), a connecting pipe (8) and an air return pipe (9); an upper cooling cavity (14) and a lower cooling cavity (15) are respectively provided inside the upper connecting flange (10) and the lower connecting flange (5); the air inlet pipe (7) is connected to the air inlet end of the lower cooling cavity (15); the air outlet end of the lower cooling cavity (15) is communicated with the air inlet end of the upper cooling cavity (14) via the connecting pipe (8); and the air outlet end of the upper cooling cavity (14) is connected to the air return pipe (9).

5. A cooling type hopper arch breaking device for hot viscous powder according to claim 4, characterized in that: The scraper strip (22) is made of ultra-high molecular weight polyethylene, the cross section of the scraper strip (22) is T-shaped, and the side surface of the scraper strip (22) is gradually thinned.

Citation Information

Patent Citations

  • Abolish broken hunch ware of bin outlet arch material

    CN207467403U