Automatic arrangement mechanism for shutters
By using components such as side protective plates, conveying belts, drag chains, rollers and servo push rods in the production of soybean dried bean curing and stacking, the problems of damaged bean curing and high labor costs are solved, and the production efficiency is improved and reused is realized.
Patent Information
- Application Number
- CN202422166139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, the finished tofu has low degree of automation in the sorting of dried tofu pages, which can easily lead to damage to the bean skin and requires manual intervention to increase production costs.
The symmetrically arranged side protective plate, conveyor belt, drag chain, roller, servo push rod and storage compartment are used to combine the servo push rod and telescopic suction cup to achieve accurate organization and stacking of bean skins. The lifting mechanism is used to transport the sorted bean skins to a position where the staff can easily carry.
It reduces the damage of bean curd, improves production efficiency, reduces labor costs, and realizes the automatic sorting and recycling of bean curd.
Smart Images
Figure CN223267590U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of soy product processing equipment technology, and in particular to an automatic blinds arrangement mechanism. Background Art
[0002] Dried tofu (Bai Ye, Qian Zhang) is a kind of food that people like very much in daily life. It has been popular for many years, and its market is extremely huge, and social consumption is increasing continuously.
[0003] However, the current market automation level for finishing finished dried tofu sheets is not high, and the sheets are usually folded back and forth, or the tofu sheets are directly transported using a long conveyor belt. These methods may cause the tofu sheets to be damaged during the finishing process, and these methods still require manual labor in some links, which is not conducive to efficient and fast production, and will also increase labor costs. Utility Model Content
[0004] In order to improve the problems of possible damage and waste of manpower during transportation and achieve efficient production, the present application provides an automatic blinds sorting mechanism.
[0005] The present application provides an automatic blinds arrangement mechanism that adopts the following technical solutions:
[0006] A blinds automatic sorting mechanism comprises two symmetrically arranged side guard plates, each of the two side guard plates is provided with a conveyor belt on one opposite side, one side of the side guard plate is abutted against a support frame, two drag chains with the same structure and installation method are symmetrically arranged on the upper part of the support frame, a number of rollers with the same structure and installation method are symmetrically arranged on the upper part of one side of the side guard plate of the support frame, two symmetrically arranged transverse fixing rods are fixed to the upper part of the side of the support frame away from the side guard plate, a servo push rod is fixed to the middle part of the two transverse fixing rods, a storage bin is fixed to the lower part of the support frame away from the transverse fixing rod, and two wheeled conveyors with the same structure and installation method are symmetrically arranged on the lower part of the storage bin.
[0007] By adopting the above technical solutions, the side protective plates can prevent dust from entering to a certain extent. The conveyor belt cooperates with the drag chain and roller to prevent the bean curd sheets from being damaged during transmission. The servo push rod can more accurately organize the bean curd sheets. The storage bin cooperates with the wheeled conveyor belt to enable the square tubes used to hang the bean curd sheets to be recycled and reused.
[0008] Preferably, a lifting mechanism is provided in the middle of the inner cavity of the support frame, and the lifting mechanism includes a Z-shaped slide groove fixed on both sides of the inner cavity of the support frame, and rollers are slidingly provided inside the two Z-shaped slide grooves. One side of the two rollers is connected to a first vertical support rod, and a support plate is fixed on the upper part of the two first vertical support rods.
[0009] By adopting the above technical solution, the Z-shaped slide can help the entire lifting mechanism to rise and fall smoothly, and cooperate with the roller to make the lifting process smoother. During the lifting process, the first vertical support rod can provide better support performance for the pallet.
[0010] Preferably, the lifting mechanism further comprises two second vertical support rods slidably arranged on the side of the support plate away from the first vertical support rod, and the lower parts of the two second vertical support rods are both slidably provided with L-shaped sliding grooves fixed on both sides of the inner cavity of the support frame.
[0011] By adopting the above technical solution, the two second vertical support rods cooperate with the two first vertical support rods, so that the support plate is always on the same horizontal plane during the movement process and can always generate supporting force for the support plate.
[0012] Preferably, a transverse push rod is slidably provided on one side of each of the two first vertical support rods, and an electric push rod is fixedly provided through the middle of the transverse push rod and is fixedly connected to the cross beam in the middle of the support frame.
[0013] By adopting the above technical solution, the electric push rod cooperates with the transverse push rod to enable the support plate to move back and forth.
[0014] Preferably, a pressure plate is provided at the lower portion of each of the two servo push rods, and a plurality of telescopic suction cups arranged in an array are fixedly penetrated at the lower portion of each of the two pressure plates.
[0015] By adopting the above technical solution, the pressing plate and the telescopic suction cup can cooperate to press the bean curd sheets, so that the bean curd sheets can automatically separate from the square tube and be stacked together. In addition, the pressing plate can increase the pressing area when pressing the bean curd sheets, thereby reducing the damage of the bean curd sheets.
[0016] Preferably, guide plates are fixedly provided on both sides of the upper surface of the support frame away from the pressure plate to prevent the square tube from flying out.
[0017] By adopting the above technical solution, the guide plate can not only prevent the square tube from continuing to move forward under the action of inertia, but also guide the square tube into the storage bin.
[0018] Preferably, a drive chain for transmission is provided between the two wheel conveyor belts.
[0019] By adopting the above technical solution, the driving chain and the wheel conveyor belt cooperate to transport the square tubes dropped from the storage bin, reducing the need for manual cleaning.
[0020] Preferably, side panels for protection are provided on both sides of the upper portion of the support frame.
[0021] By adopting the above technical solution, the side panels can play a certain dust-proof effect, but their greatest role is to prevent possible harm to the workers caused by the machine.
[0022] Preferably, a recovery box capable of loading square tubes is provided at the lower portion of the two wheeled conveyors away from the storage bin.
[0023] By adopting the above technical solution, the recycling box can better collect the fallen square tubes, saving the time of personnel in cleaning up the scattered square tubes.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] 1. Use the conveyor belt to transport the dried tofu sheets to the drag chain. The drag chain then carries the tofu sheets from the drum to the bottom of the servo push rod. The servo push rod then pushes the pressing plate and the telescopic suction cup to sort and stack the tofu sheets to prevent them from being damaged.
[0026] 2. With the help of the guide plate, the square tubes are guided into the storage bin. The wheeled conveyor belt and the drive chain are used to transport the square tubes to the recycling box for centralized storage to prepare for next use, so as to achieve the purpose of recycling and reuse.
[0027] 3. The tofu sheets are stacked on the pallet through the servo push rod, pressure plate and telescopic suction cup, and the tofu sheets stacked to a certain amount are transported to a position convenient for staff to carry through the entire lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is an axonometric diagram of the present application;
[0029] Figure 2 A side view of the present application;
[0030] Figure 3 A side sectional view of the present application;
[0031] Figure 4 This is a schematic diagram of the internal structure of this application;
[0032] Figure 5 This is a schematic diagram of the pressure plate state of this application;
[0033] Figure 6 This is a schematic diagram of the lifting mechanism of this application;
[0034] Figure 7 This is an exploded diagram of the lifting mechanism of this application.
[0035] Reference numerals: 1, side guard plate; 2, support frame; 3, side plate; 4, drag chain; 5, roller; 6, transverse fixing rod; 7, servo push rod; 8, pressure plate; 9, telescopic suction cup; 10, storage bin; 11, wheel conveyor belt; 12, drive chain;
[0036] 13. Lifting mechanism; 131. Z-shaped chute; 132. Roller; 133. First vertical support rod; 134. Support plate; 135. Horizontal push rod; 136. Second vertical support rod; 137. L-shaped chute; 138. Electric push rod;
[0037] 14. Guide plate; 15. Recovery box; 16. Conveyor belt. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-Figure 7 This application is described in further detail.
[0039] The embodiment of the present application discloses an automatic blind tidying mechanism.
[0040] Reference Figure 1 、 Figure 2 , a blinds automatic sorting mechanism, including two side guard plates 1 that are symmetrically arranged and have the same structure, and a conveyor belt 16 is provided on the upper part of the inner surface of the opposite side of the two side guard plates 1, and the conveyor belt 16 is used to transport the bean curd blinds hung on the square tube, and is in contact with the support frame 2 on one side of the side guard plate 1 and the conveyor belt 16, and side panels 3 are provided on the outside of the upper part of the support frame 2 on both sides, and the side panels 3 can play a good protective role, and two drag chains 4 are symmetrically provided on the upper part of the support frame 2, and the two drag chains 4 have the same structure and installation method, and the support frame 2 is located on one side of the side guard plate 1 and is provided with an inclined slope, and a number of rollers 5 are provided on the inclined slope of the support frame 2, and the several rollers 5 are symmetrically arranged with each other, and have the same structure and installation method.
[0041] Reference Figure 4 、 Figure 5, and the top of the support frame 2 is set to be flat, and two transverse fixing rods 6 are fixedly provided on the side of the upper part of the support frame 2 away from the side protection plate 1, and the two transverse fixing rods 6 are symmetrically arranged, and the middle parts of the opposite sides of the two transverse fixing rods 6 are fixedly connected to two servo push rods 7, and the two servo push rods 7 have the same structure and installation method and are both provided with a pressure plate 8 at the bottom, but the servo push rod 7 located on the side of the roller 5 is fixedly connected to only one pressure plate 8 at the bottom, and a number of telescopic suction cups 9 are fixedly provided through the lower part of the pressure plate 8, Several telescopic suction cups 9 are arranged in an array, and the structures and installation methods of the telescopic suction cups 9 are the same. Two pressure plates 8 are provided at the lower part of the servo push rod 7 on the side away from the roller 5, and two telescopic suction cups 9 are provided between the two pressure plates 8, which are respectively located at the two ends of the pressure plate 8. The upper pressure plate 8 is fixedly connected to the servo push rod 7, and the lower pressure plate 8 movably penetrates the telescopic suction cup 9, and the diameter of the hole of the lower pressure plate 8 penetrating the telescopic suction cup 9 is smaller than the suction cup at the bottom of the telescopic suction cup 9, so that the pressure plate 8 will not fall.
[0042] Reference Figure 2 、 Figure 3 The lower part of the support frame 2 is fixedly connected to one side of a square storage bin 10 with an opening that is larger at the top and smaller at the bottom, and a wheeled conveyor 11 is provided at the lower part of the storage bin 10. The two wheeled conveyor belts 11 are symmetrically arranged, and the structures and installation methods of the two wheeled conveyor belts 11 are the same. A driving chain 12 is provided between the two wheeled conveyor belts 11, and the driving chain 12 can transmit kinetic energy to the rolling wheels in the two wheeled conveyor belts 11, so that the two wheeled conveyor belts 11 can rotate, and a recycling box 15 is provided at the lower part of the two wheeled conveyor belts 11 away from the storage bin 10, and the recycling box 15 can load the fallen square tubes so that the square tubes will not fall to the ground and be contaminated by dust, thereby achieving the effect of recycling. The upper part of the support frame 2 is away from the pressure plate 8 and is fixedly provided with two guide plates 14 at one end of the upper part of the storage bin 10, and the two guide plates 14 are respectively arranged on the outside of the two drag chains 4 to prevent the tubes from flying out under the action of inertia.
[0043] The side guard plate 1 cooperates with the conveyor belt 16 to convey the hung bean curd sheets to the roller 5 and the drag chain 4, and one end of the roller 5 and the drag chain 4 are both at the lower end of the conveyor belt 16 to prevent the fallen bean curd sheets from not falling onto the drag chain 4 and the roller 5, and the roller 5 can prevent the bean curd sheets from breaking during the conveying process, and the drag chain 4 is connected by meshing with the sprocket set at the corner of the support frame 2, thereby realizing a circle around the upper part of the support frame 2, thereby achieving a closed loop effect, and the support frame 2 is located on one side of the side guard plate 1 and is set to an inclined surface, which enables the conveyor belt 16 to convey the hung bean curd sheets to the roller 5, and then convey them to the top of the support frame 2 through the drag chain 4, which facilitates transportation while ensuring that the hung bean curd sheets will not fall to the ground.
[0044] The transverse fixed rod 6 located on one side of the roller 5 is provided with an infrared sensor in the middle part of the side away from the servo push rod 7, which is used to scan whether there are bean curd sheets passing by and transmit the signal to the servo push rod 7, so that the servo push rod 7 can push the pressure plate 8, and then push the telescopic suction cup 9 to press and fix the rear section of the bean curd sheets. The transverse fixed rod 6 located on one side of the storage bin 10 is also provided with an infrared sensor on the surface on the same side as the servo push rod 7, which is used to scan the bean curd sheets passing by and then transmit the signal to the servo push rod 7 to press the rear half of the bean curd sheets. Finally, only the square tubes of the bean curd sheets hanging are left, moving forward with the drag chain 4, and then being blocked by the guide plate 14, and then falling into the storage bin 10, and falling to the upper part of the wheeled conveyor belt 11 through the storage bin 10, and then driving the wheeled conveyor belt 11 to move through the drive chain 12, and transporting the fallen square tubes to the recycling box 15 for recycling.
[0045] Reference Figure 3 、 Figure 4 、 Figure 6 A lifting mechanism 13 is provided at the lower part of the telescopic suction cup 9 and in the middle of the inner cavity of the support frame 2, and the lifting mechanism 13 includes a Z-shaped slide 131 fixedly provided on the cross beams on both sides of the inner cavity of the support frame 2, and the two Z-shaped slides 131 have the same structure and installation method, and two rollers 132 with the same structure are slidingly arranged inside the two Z-shaped slides 131, and the opposite side of the two rollers 132 is rotatably connected to two first vertical support rods 133 with the same structure, and the upper surface of the two first vertical support rods 133 is fixedly connected to the lower surface of one side of the support plate 134.
[0046] Reference Figure 6 、 Figure 7The support plate 134 is provided with two slide rails of the same diameter on both sides of the surface away from one end of the first vertical support rod 133, and two pulleys are provided on one side surface of the upper end of the two second vertical support rods 136. Therefore, the support plate 134 and the second vertical support rod 136 are slidably connected and mutually limited by the slide rails and pulleys, and the lower part of the two second vertical support rods 136 is rotatably provided with two rollers 132, and the rollers 132 and the L-shaped slide groove 137 are slidably arranged with each other, and the lower surface of the L-shaped slide groove 137 is fixedly connected to the upper surface of the beams on both sides of the inner cavity of the support frame 2, and the two The first vertical support rods 133 are all slidably arranged with the transverse push rods 135, and two T-shaped sliding grooves are provided on the opposite side surfaces of the two first vertical support rods 133, and T-shaped sliding rods are provided on the two side surfaces where the transverse push rods 135 and the two first vertical support rods 133 are slidably connected. The first vertical support rods 133 and the transverse push rods 135 can slide against each other and limit each other through the T-shaped sliding grooves and T-shaped sliding rods, and the middle part of the transverse push rod 135 is fixedly penetrated by the protruding end of the electric push rod 138, and the fixed end of the electric push rod 138 is fixedly connected to the middle part of the cross beam in the middle of the support frame 2.
[0047] The first vertical support rod 133 and the horizontal push rod 135 are respectively provided with a T-shaped slot and a T-shaped slide rod, so that the horizontal push rod 135 can continuously push the first vertical support rod 133 without affecting the first vertical support rod 133 from rising and falling along the Z-shaped slot 131. The slide rails on both sides of the support plate 134 are not full-length, but one end is located at one-third of the length of the support plate 134, and the other end is located at one-quarter of the length of the support plate 134, which can ensure that the second vertical support rod 136 can be driven to move when sliding with the pulley provided on the upper part of the second vertical support rod 136, thereby ensuring the support of the support plate 134 and achieving the same as the first vertical support rod 133. The purpose of descending is that the extended end of the electric push rod 138 can drive the horizontal push rod 135 to move back and forth in a straight line, and the horizontal push rod 135 can drive the first vertical support rod 133 to move together, so that the first vertical support rod 133 can realize the lifting and lowering movement in the Z-shaped slide 131 through the roller 132, and then drive the support plate 134 to move up and down, and the movement of the support plate 134 can drive the second vertical support rod 136 to move, so that the second vertical support rod 136 can realize the lifting and lowering in the L-shaped slide 137 through the roller 132, thereby pushing the support plate 134 out of the inner cavity of the support frame 2 and descending to a position where the staff can move the stacked dried tofu sheets conveniently.
[0048] It should be noted that the servo push rod 7 and telescopic suction cup 9 in this device are existing structures, and their structural principles will not be repeated here. In addition, this device also requires PLC, servo motor, and infrared sensor to be used in conjunction. Since they are all existing devices, they will not be described in too much detail.
[0049] The implementation principle of the automatic blinds arrangement mechanism of the embodiment of the present application is as follows: first, the tofu blinds to be hung are transported to the drag chain 4 at a uniform speed through the conveyor belt 16 inside the side protection plate 1, and then the square tubes of the tofu blinds to be hung are driven to move on the roller 5 by the drag chain 4. When the tofu blinds are carried by the drag chain 4 through the infrared sensor arranged on one side of the roller 5, the infrared sensor transmits the signal to the servo push rod 7, and then the extended end of the servo push rod 7 drives the pressure plate 8 to move downward, thereby driving the telescopic suction cup 9 to press the rear section of the tofu blinds, and then when the tofu blinds are hung When the front end passes the infrared sensor located on one side of the storage bin 10, the infrared sensor transmits the signal to the servo push rod 7, and then the servo push rod 7 brings the pressure plate 8 and the telescopic suction cup 9 to press the back half of the bean curd sheets. When the bean curd sheets are neatly pressed on the support plate 134, the square tube of the bean curd sheets continues to move with the drag chain 4 until it moves to the end of the drag chain 4, and then is blocked by the guide plate 14 and falls down into the storage bin 10. Then, the square tube is transported to the recycling box 15 for standby use through the wheeled conveyor belt 11 at the bottom of the storage bin 10.
[0050] When the tofu sheets on the upper part of the support plate 134 are stacked to a certain number, the electric push rod 138 pushes the horizontal push rod 135, and then pushes the first vertical support rod 133, so that the first vertical support rod 133 moves downward in the Z-shaped slide 131 through the roller 132, and drives the support plate 134 to move downward. At the same time, the support plate 134 moves with the second vertical support rod 136, and then the second vertical support rod 136 is lowered in the L-shaped slide 137 through the roller 132, thereby pushing the support plate 134 out of the inner cavity of the support frame 2, making it convenient for the staff to move the stacked tofu sheets. After the tofu sheets are unloaded, the above actions can be reversed to move the support plate 134 to its original position.
[0051] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A blinds automatic tidying mechanism, characterized by: The utility model comprises two symmetrically arranged side guard plates (1), and a conveyor belt (16) is provided on opposite sides of the two side guard plates (1); one side of the side guard plates (1) is abutted against a support frame (2); two drag chains (4) with the same structure and installation method are symmetrically provided on the upper part of the support frame (2); a plurality of rollers (5) with the same structure and installation method are symmetrically provided on the upper part of one side of the side guard plates (1); two symmetrically arranged transverse fixing rods (6) are fixed on the upper part of the side of the support frame (2) away from the side guard plates (1); a servo push rod (7) is fixed in the middle of the two transverse fixing rods (6); a storage bin (10) is fixed on the lower part of the side of the support frame (2) away from the transverse fixing rod (6); two wheeled conveyor belts (11) with the same structure and installation method are symmetrically provided on the lower part of the storage bin (10).
2. The automatic blinds tidying mechanism according to claim 1, characterized in that: A lifting mechanism (13) is provided in the middle of the inner cavity of the support frame (2), and the lifting mechanism (13) comprises Z-shaped slide grooves (131) fixedly provided on both sides of the inner cavity of the support frame (2), rollers (132) are slidably provided inside the two Z-shaped slide grooves (131), and a first vertical support rod (133) is connected to one side of the two rollers (132), and a support plate (134) is fixedly provided on the upper part of the two first vertical support rods (133).
3. The automatic blinds tidying mechanism according to claim 2, characterized in that: The lifting mechanism (13) further comprises two second vertical support rods (136) slidably arranged on a side of the support plate (134) away from the first vertical support rod (133), and the lower parts of the two second vertical support rods (136) are both slidably provided with L-shaped sliding grooves (137) fixed on both sides of the inner cavity of the support frame (2).
4. The automatic blinds tidying mechanism according to claim 2, characterized in that: A transverse push rod (135) is slidably provided on one side of the two first vertical support rods (133) relative to each other, and an electric push rod (138) is fixedly provided through the middle of the transverse push rod (135) and is fixedly connected to the middle cross beam of the support frame (2).
5. The automatic blinds tidying mechanism according to claim 1, characterized in that: A pressing plate (8) is provided at the lower portion of each of the two servo push rods (7), and a plurality of telescopic suction cups (9) arranged in an array are fixedly provided and penetrated at the lower portion of each of the two pressing plates (8).
6. The automatic blinds tidying mechanism according to claim 1, characterized in that: Guide plates (14) are fixedly provided on both sides of the surface of the upper end of the support frame (2) away from the pressing plate (8) to prevent the square tube from flying out.
7. The automatic blinds tidying mechanism according to claim 1, characterized in that: A driving chain (12) for transmission is provided between the two wheel conveyor belts (11).
8. The automatic blinds tidying mechanism according to claim 1, characterized in that: Side plates (3) for protection are provided on both sides of the upper portion of the support frame (2).
9. The automatic blinds tidying mechanism according to claim 7, characterized in that: A recovery box (15) capable of loading square tubes is provided at the lower portion of one side of the two wheeled conveyors (11) away from the storage bin (10).