Modularized PCR (Polymerase Chain Reaction) plate discharging block
Through the modular PCR plate discharge block limit mechanism and robot design, the problem of PCR plate offset due to different sizes during the processing process is solved, and the stable fixation and efficient treatment of the PCR plate are achieved.
Patent Information
- Application Number
- CN202422651382.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-31
AI Technical Summary
When placed, PCR boards are easily offset due to different sizes, resulting in poor cleaning, printing and curing treatments.
A modular PCR plate material discharge block is designed, including a frame, a conveyor belt, a limiting mechanism and a robot. Through the coordination of limiting columns, tooth rings and racks, the rapid fixation and synchronous shrinkage or expansion of PCR plates of different sizes are achieved to prevent offset.
The stable fixation of PCR plates of different sizes is achieved to prevent offsets, ensuring the continuity and efficient operation of cleaning, printing and curing treatments.
Smart Images

Figure CN223267694U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of PCR plate production, in particular to a modular PCR plate material discharging block. Background Art
[0002] PCR stands for polymerase chain reaction. The samples loaded on the PCR plate are subjected to continuous heating and cooling. In PCR experiments, sample loading and reagent addition are required. PCR plates usually need to be placed on a discharge block for modular transportation.
[0003] A Chinese patent with publication number CN113999753A discloses a PCR plate, which includes reaction tubes and a panel made of PC material. The reaction tubes are arranged below and connected to the panel, and the panel is provided with through holes corresponding to the reaction tubes. The PC material has a high tolerance to the constantly changing heating and cooling thermal cycle process, which prevents the panel from deforming due to temperature and will not stick to the PCR heating module, thereby improving work efficiency. In addition, the PC material has higher structural strength, and the robot arm will not cause deformation of the panel when clamping the PCR plate, which can be well adapted to the automation system.
[0004] Although the above technology solves the problem of the PCR plate sticking to the PCR heating module and being difficult to remove, when the PCR plate is placed, due to the different sizes of the PCR plates, the fixed position is fixed, and PCR plates of different sizes cannot be fixed exactly. Under the action of external force, the PCR plate is easily offset, resulting in poor cleaning, printing and curing effects.
[0005] Therefore, a modular PCR plate discharging block is proposed to address the above problems. Utility Model Content
[0006] In order to make up for the shortcomings of the existing technology and solve the problem that the PCR plate is easily offset and causes poor processing effect, a modular PCR plate discharge block is proposed.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the modular PCR plate discharge block described in the present invention includes a frame, a conveyor belt is sleeved on the frame, a driving mechanism is provided on one side of the conveyor belt, and a plurality of limiting mechanisms are linearly arranged on the top of the conveyor belt; the limiting mechanism includes an upper fixing seat and a lower fixing seat, the lower fixing seat is provided with two first mounting holes, and the first mounting holes are all mounted on the conveyor belt by bolts; the upper fixing seat is provided with a plurality of second mounting holes, and the second mounting holes are all mounted on the lower fixing seat by bolts; the four corners of the upper fixing seat are provided with limiting openings; and limiting columns are slidably connected in the limiting openings.
[0008] Preferably, the bottom of each of the limiting columns is fixed with a slider, and each of the lower fixing seats is provided with four sliding openings, in which each of the sliders slides; and each of the sliding openings is aligned with the central axis of the upper limiting opening.
[0009] Preferably, the bottom of the lower fixed seat is fixedly connected to a shell, and a gear ring is rotatably connected to the inner wall of the shell through a bearing; four gear columns are rotatably connected to the bottom inner wall of the shell through a rotating shaft, and the gear columns are respectively engaged with adjacent gear rings; the bottom end of the slider is fixedly connected to a rack, and the rack is respectively engaged with adjacent gear columns; an electric push rod is fixedly connected to the bottom inner wall of the shell, and the output end of the electric push rod is fixed to the bottom of one of the racks.
[0010] Preferably, the housing is provided with four through holes, and the racks slide in the through holes.
[0011] Preferably, a first manipulator is provided on one side of the loading end of the frame; a second manipulator is provided on the side of the frame away from the first manipulator, and the output ends of the first manipulator and the second manipulator are respectively fixed with suction cups.
[0012] Preferably, four foot pads are fixed to the bottom of the frame, and the foot pads are respectively arranged at the four corners of the frame.
[0013] Beneficial effects of the utility model:
[0014] The utility model provides a modular PCR plate discharge block, which is achieved through the cooperation of an upper fixing seat, a lower fixing seat and a limiting column. In order to solve the problem that the PCR plate is easily deviated and causes a poor processing effect, the conveyor belt places the PCR plate on the upper mounting seat when conveying the PCR plate, and drives the movement of four limiting columns, so that the limiting columns slide in the limiting openings until the PCR plate is fixed, so as to facilitate the fixation of PCR plates of different sizes. Then, during the conveying process of the conveyor belt, the lower fixing seat, the lower fixing seat and the PCR plate are driven to move, and then the PCR plate is continued to be placed in the next upper fixing seat. The function of quickly fixing the PCR plate is realized, the PCR plate is prevented from deviating during processing, and the function of fixing PCR plates of different sizes is realized.
[0015] The utility model provides a modular PCR plate discharge block. Through the cooperation of a gear column, a gear ring and a rack, in order to realize the synchronous contraction or expansion of driving the limit columns, an electric push rod is turned on, and the connected rack is driven to move through the output end of the electric push rod, and the adjacent gear columns are driven to rotate through the rack, and the gear ring is driven to rotate through the gear column, and the other three gear columns are driven to rotate through the gear ring, and the adjacent racks are driven to move through the three gear columns, thereby realizing the synchronous contraction or expansion of the four racks, and the slider is driven to move through the rack, and the limit columns are driven to move through the slider, thereby realizing the synchronous contraction or expansion of the limit columns. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a partial three-dimensional diagram of the present utility model;
[0019] Figure 3 It is a three-dimensional diagram of the lower fixing seat of the utility model;
[0020] Figure 4 It is a three-dimensional diagram of the limiting column in the utility model;
[0021] Figure 5 It is a three-dimensional diagram of the upper fixing seat in the utility model;
[0022] Figure 6 It is a three-dimensional diagram of the tooth column, rack and gear ring in the utility model;
[0023] Legend:
[0024] 1. Frame; 2. Foot pad; 3. First manipulator; 4. Second manipulator; 5. Conveyor belt; 6. Limiting mechanism; 61. Lower fixing seat; 611. Limiting column; 612. First mounting hole; 613. Sliding opening; 62. Upper fixing seat; 621. Limiting opening; 622. Second mounting hole; 63. Slider; 631. Rack; 632. Electric push rod; 633. Housing; 634. Gear ring; 635. Gear column. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Specific examples are given below.
[0027] See also Figure 1 - Figure 6The utility model provides a modular PCR plate discharge block, including a frame 1, a conveyor belt 5 is provided on the frame 1, a driving mechanism is provided on one side of the conveyor belt 5, and a plurality of limit mechanisms 6 are linearly arranged on the top of the conveyor belt 5; the limit mechanism 6 includes an upper fixing seat 62 and a lower fixing seat 61, and the lower fixing seat 61 is provided with two first mounting holes 612, and the first mounting holes 612 are all mounted on the conveyor belt 5 by bolts; the upper fixing seat 62 is provided with a plurality of second mounting holes 622, and the second mounting holes 622 are all mounted on the lower fixing seat 61 by bolts; the four corners of the upper fixing seat 62 are provided with limit openings 621; and the limit openings 621 are slidably connected to the limit columns 611.
[0028] During operation, in order to solve the problem that the PCR plate is easily offset and causes poor processing effect, the conveyor belt 5 places the PCR plate on the upper mounting seat when conveying the PCR plate, and by driving the movement of the four limit columns 611, the limit columns 611 slide in the limit openings 621 until the PCR plate is fixed, which is convenient for fixing PCR plates of different sizes; then during the conveying process of the conveyor belt 5, the lower fixing seat 61, the lower fixing seat 61 and the PCR plate are driven to move, and then the PCR plate is continued to be placed in the next upper fixing seat 62 until the last upper mounting seat 62 is placed; the function of quickly fixing the PCR plate is realized to prevent the PCR plate from offsetting during processing, wherein the lower fixing seat is installed on the conveyor belt 5 through the first mounting hole 612 and the bolt, which will not affect the lower fixing seat 61 passing through the end of the conveyor belt.
[0029] Further, such as Figure 4 As shown, the bottom of the limiting column 611 is fixed with a slider 63, and the lower fixed seat 61 is provided with four sliding openings 613, and the sliders 63 slide in the sliding openings 613; the sliding openings 613 are aligned with the central axis of the upper limiting opening 621.
[0030] During operation, in order to realize the movement of the driving limit column 611 , the movement of the driving slider 63 is driven, and the slider 63 slides in the sliding opening 613 , and the sliding opening 613 limits the slider 63 and the slider 63 on a fixed line.
[0031] Further, such as Figure 5 and Figure 6As shown, the bottom of the lower fixed seat 61 is fixedly connected to a shell 633, and a gear ring 634 is rotatably connected to the inner wall of the shell 633 through a bearing; four gear columns 635 are rotatably connected to the inner wall of the bottom of the shell 633 through a rotating shaft, and the gear columns 635 are respectively engaged with adjacent gear rings 634; the bottom end of the slider 63 is fixedly connected to a rack 631, and the rack 631 is respectively engaged with adjacent gear columns 635; the bottom inner wall of the shell 633 is fixedly connected to an electric push rod 632, and the output end of the electric push rod 632 is fixedly connected to the bottom of one of the racks 631.
[0032] During operation, in order to achieve the synchronous contraction or expansion of the limit column 611, the electric push rod 632 is turned on, and the connected rack 631 is driven to move through the output end of the electric push rod 632, and the adjacent gear column 635 is driven to rotate through the rack 631, and the gear ring 634 is driven to rotate through the gear column 635, and the other three gear columns 635 are driven to rotate through the gear ring 634, and the adjacent racks 631 are driven to move through these three gear columns 635, thereby achieving the synchronous contraction or expansion of the four racks 631, and the slider 63 is driven to move through the rack 631, and the limit column 611 is driven to move through the slider 63, thereby achieving the synchronous contraction or expansion of the limit column 611.
[0033] Further, such as Figure 6 As shown, the housing 633 is provided with four through holes, and the racks 631 slide in the through holes.
[0034] During operation, the rack 631 slides in the through hole during movement, and the rack 631 is limited in the horizontal direction by the through hole.
[0035] Further, such as Figure 1 As shown, a first manipulator 3 is provided on one side of the loading end of the frame 1; a second manipulator 4 is provided on the side of the frame 1 away from the first manipulator 3, and the output ends of the first manipulator 3 and the second manipulator 4 are respectively fixed with suction cups.
[0036] During operation, the first manipulator 3 is used to place the PCR plate in the upper fixed seat 62, and the surface is cleaned by the plasma cleaning mechanism, printed by the printing mechanism, and cured by the UV lamp curing mechanism. Finally, it moves to the tail end of the conveyor belt 5, and the processed PCR plate is removed by the second manipulator 4, thereby realizing the continuity of material discharge from the upper fixed seat 62.
[0037] Further, such as Figure 1 As shown, four foot pads 2 are fixed to the bottom of the frame 1 , and the foot pads 2 are respectively arranged at the four corners of the frame 1 .
[0038] During operation, the foot pads 2 are provided to facilitate support and stability of the frame 1 and prevent the bottom of the frame 1 from being corroded by moisture.
[0039] Working principle: To solve the problem that the PCR plate is easily deflected, resulting in poor processing effect, the conveyor belt 5 places the PCR plate on the upper mounting seat when conveying the PCR plate, and drives the movement of the four limiting posts 611, which slide in the limiting openings 621 until the PCR plate is fixed, so as to facilitate the fixation of PCR plates of different sizes; then, during the conveying process of the conveyor belt 5, the lower fixing seat 61, the lower fixing seat 61 and the PCR plate are driven to move, and then the PCR plate is continued to be placed in the next upper fixing seat 62; the function of quickly fixing the PCR plate is realized, and the PCR plate is prevented from deflecting during processing;
[0040] In order to achieve the synchronous contraction or expansion of the driving limit column 611, the electric push rod 632 is turned on, and the connected rack 631 is driven to move through the output end of the electric push rod 632, and the adjacent gear column 635 is driven to rotate through the rack 631, and the gear ring 634 is driven to rotate through the gear column 635, and the other three gear columns 635 are driven to rotate through the gear ring 634, and the adjacent racks 631 are driven to move through these three gear columns 635, thereby achieving the synchronous contraction or expansion of the four racks 631, and the slider 63 is driven to move through the rack 631, and the limit column 611 is driven to move through the slider 63, thereby achieving the synchronous contraction or expansion of the limit column 611.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A modular PCR plate unloading block, comprising a frame (1), a conveyor belt (5) sleeved on the frame (1), a driving mechanism provided on one side of the conveyor belt (5), and a plurality of limiting mechanisms (6) arranged linearly on the top of the conveyor belt (5); characterized in that: The limiting mechanism (6) comprises an upper fixing seat (62) and a lower fixing seat (61); the lower fixing seat (61) is provided with two first mounting holes (612), and the first mounting holes (612) are all mounted on the conveyor belt (5) by means of bolts; the upper fixing seat (62) is provided with a plurality of second mounting holes (622), and the second mounting holes (622) are all mounted on the lower fixing seat (61) by means of bolts; the four corners of the upper fixing seat (62) are provided with limiting openings (621); and limiting columns (611) are all slidably connected in the limiting openings (621).
2. A modular PCR plate discharging block according to claim 1, characterized in that: The bottom of each of the limiting columns (611) is fixed with a slider (63), and four sliding openings (613) are provided on each of the lower fixed seats (61). Each of the sliders (63) slides in the sliding openings (613); and each of the sliding openings (613) is aligned with the central axis of the upper limiting opening (621).
3. The modular PCR plate discharging block according to claim 2, characterized in that: The bottom of the lower fixed seat (61) is fixedly connected to a housing (633), and a gear ring (634) is rotatably connected to the inner wall of the housing (633) via a bearing; four gear posts (635) are rotatably connected to the inner wall of the bottom of the housing (633) via a rotating shaft, and the gear posts (635) respectively engage with adjacent gear rings (634); the bottom end of the slider (63) is fixedly connected to a rack (631), and the rack (631) respectively engages with adjacent gear posts (635); the bottom inner wall of the housing (633) is fixedly connected to an electric push rod (632), and the output end of the electric push rod (632) is fixedly connected to the bottom of one of the racks (631).
4. The modular PCR plate discharging block according to claim 3, characterized in that: The housing (633) is provided with four through holes, and the racks (631) slide in the through holes.
5. The modular PCR plate discharging block according to claim 4, characterized in that: A first manipulator (3) is provided on one side of the loading end of the frame (1); a second manipulator (4) is provided on the side of the frame (1) away from the first manipulator (3), and the output ends of the first manipulator (3) and the second manipulator (4) are respectively fixed with suction cups.
6. The modular PCR plate discharging block according to claim 5, characterized in that: Four foot pads (2) are fixedly connected to the bottom of the frame (1), and the foot pads (2) are respectively arranged at the four corners of the frame (1).
Citation Information
Patent Citations
PCR plate
CN113999753A