Discharging device of chemical fertilizer roller cooling machine
By introducing filter plates, compression mechanisms and feeding components into the unloading device of the fertilizer roller cooler, the problem of agglomeration during the cooling process of the fertilizer is solved, and efficient unloading and quality assurance of fertilizers is achieved.
Patent Information
- Application Number
- CN202422790335.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In the existing fertilizer roller cooling machine unloading device, fertilizers are prone to stick to block during cooling, resulting in agglomeration of agglomerated fertilizers being incorporated into normal fertilizers, affecting production quality and subsequent processes.
A discharge device for a fertilizer roller cooler is designed, which includes an inclined discharge pipe and a filter plate. Combined with a compression dispersion mechanism and a feeding assembly, the agglomerated fertilizer is filtered through the filter plate, and the agglomerated fertilizer is compressed and dispersed by a press roller and a speed reduction motor. The feeding assembly is sliding back and forth to prevent accumulation and blockage.
The filtering and retention and compression dispersion of agglomerated fertilizers are achieved, preventing the agglomerated fertilizer from being incorporated into normal fertilizers, ensuring production quality, and avoiding additional dispersion processes to improve the efficiency of fertilizer production.
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Figure CN223267957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer production, in particular to a discharging device of a fertilizer drum cooler. Background Art
[0002] Chemical fertilizers, also known as chemical fertilizers, are fertilizers made by chemical or physical methods that contain one or more nutrients required for the growth of crops. They are also called inorganic fertilizers, including nitrogen fertilizers, phosphorus fertilizers, potassium fertilizers, micro-fertilizers, compound fertilizers, etc.
[0003] They have the following common characteristics: simple ingredients, high nutrient content, fast fertilizer effect and strong fertilizer effect. Some fertilizers have acid-base reactions and generally do not contain organic matter. There are many types of chemical fertilizers, and their properties and application methods vary greatly.
[0004] After granulation, the fertilizer needs to be sent to the dryer for drying to remove moisture from the fertilizer particles. After drying, the fertilizer cannot be directly bagged due to its high temperature and needs to be cooled. The cooling of fertilizer particles is generally achieved in a drum cooler. During cooling, the fertilizer enters from the feed end of the drum cooler and flows out from the discharge bin at the other end after being processed by the cooling drum.
[0005] Patent document CN 210638416 U discloses a drum cooler discharge device for fertilizer production, comprising a cooling drum, a feed end cap, a discharge mechanism, and a drying device. While this device facilitates drying of compound fertilizer granules discharged from the cooling drum, some of the fertilizer will clump during the cooling process within the drum. Drying during discharge alone is insufficient to break up the clumped fertilizer and can result in the fertilizer being mixed with the normal fertilizer. This not only affects subsequent production processes but also compromises fertilizer production quality. Utility Model Content
[0006] (1) Technical problems solved
[0007] In view of the deficiencies in the prior art, the utility model provides a discharging device for a fertilizer drum cooler, which solves the problems raised in the above-mentioned background technology.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a unloading device for a fertilizer drum cooler, comprising a drum cooler and a unloading bin sleeved on the discharge end of the drum cooler, a drop-out port being provided at the lower portion of the unloading bin, an inclined discharge pipe being provided at the lower portion of the drop-out port, a filter plate being provided inside the discharge pipe along the length direction, and the filter plate dividing the inner cavity of the discharge pipe into an upper cavity and a lower cavity, a material-dividing assembly and a crushing mechanism being provided in sequence along the slope direction on the discharge pipe above the filter plate, and a reciprocating mechanism being provided between the material-dividing assembly and the crushing mechanism.
[0010] Optionally, the crushing mechanism includes a reduction motor and a pressure roller, the pressure roller is rotatably connected to the upper cavity, and a gap is left between the pressure roller and the upper surface of the filter plate, the reduction motor is fixedly installed on the outside of the discharge pipe, and the output end of the reduction motor is connected to one end of the pressure roller.
[0011] Optionally, the outer surface of the pressing roller is provided with a plurality of protrusions, the protrusions are in the shape of strips, and the plurality of protrusions are divergently arranged along the axis of the pressing roller.
[0012] Optionally, the reciprocating mechanism includes a rotating disk, a connecting rod and a sliding frame. The rotating disk is fixedly connected to the end of the pressure roller away from the reduction motor, the sliding frame is fixedly connected to the upper part of the material diverting assembly, one end of the connecting rod is rotatably connected to the rotating disk through a rotating shaft, and the other end is rotatably connected to the sliding frame through a rotating shaft, and the sliding frame is slidably connected to the discharge pipe along the length direction.
[0013] Optionally, a rectangular slide groove is opened on the upper part of the discharge pipe along the length direction, the sliding frame is slidably connected to the inside of the slide groove, and a connecting groove is opened on the outside of the sliding frame, and the side wall of the slide groove is inserted and slid inside the connecting groove.
[0014] Optionally, the material shifting assembly is parallel to the filter plate, and the material shifting assembly includes a sliding rod and several shifting rods, the sliding rod abuts against the upper surface of the filter plate along the length direction of the filter plate, the shifting rod is fixedly connected to the outside of the sliding rod, the shifting rod abuts against the upper surface of the filter plate, and the several shifting rods are equidistantly distributed along the length direction of the sliding rod.
[0015] Optionally, a connecting hole is opened on one side of the unloading bin, and the unloading bin is rotatably sealed and connected to the discharge end of the drum cooler through the connecting hole, and a ventilation hole is provided on the upper part of the unloading bin.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. During the unloading process after cooling, the filter plate filters and intercepts the agglomerated fertilizer, thereby preventing the agglomerated fertilizer from being mixed into normal fertilizer, avoiding affecting the subsequent production process, and also ensuring the production quality of the fertilizer to a certain extent. In addition, the agglomerated fertilizer can be crushed and dispersed by the crushing mechanism and then collected together with the normal fertilizer, thus achieving the purpose of crushing the agglomerated fertilizer during the unloading process, without the need for an additional fertilizer breaking process, thus improving the efficiency of fertilizer production to a certain extent;
[0019] 2. During the operation of the crushing mechanism, the reciprocating mechanism will drive the material-dispensing assembly to slide back and forth synchronously on the upper surface of the filter plate. In this process, the reciprocating movement of the dial rod can disperse the fertilizer to a certain extent, which can prevent the fertilizer that falls on the upper surface of the filter plate from piling up, and help the filtration work. It can also squeeze the fertilizer particles blocked in the filter holes of the filter plate by sliding, so as to assist the fertilizer particles to pass through the filter plate smoothly, prevent the fertilizer from clogging the filter plate, and avoid affecting the normal filtration work. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0021] Figure 2 This is a side view of the three-dimensional structure of the unloading bin of the utility model;
[0022] Figure 3 This is a side view of the three-dimensional structure of the discharge pipe of the utility model;
[0023] Figure 4 This is a schematic side sectional structural diagram of the discharge pipe of the utility model;
[0024] Figure 5 This is a side view of the three-dimensional structure of the dispersing mechanism of the utility model;
[0025] Figure 6 This is a side view of the three-dimensional structure of the filter plate of the utility model.
[0026] In the figure: 1. Drum cooler; 2. Discharging bin; 201. Connecting hole; 202. Dropping port; 203. Ventilation hole; 3. Discharging pipe; 301. Upper cavity; 302. Lower cavity; 303. Slide; 4. Filter plate; 5. Dispersion mechanism; 501. Reducer motor; 502. Pressing roller; 5021. Protrusion; 6. Reciprocating mechanism; 601. Rotating disk; 602. Connecting rod; 603. Sliding frame; 6031. Connecting groove; 7. Material shifting assembly; 701. Sliding rod; 702. Shifting rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] The utility model provides a discharging device for a fertilizer drum cooler, such as Figure 1 and Figure 2 As shown, the drum cooler 1 and the discharge bin 2 are sleeved on the discharge end of the drum cooler 1. A connecting hole 201 is provided on one side of the discharge bin 2. The discharge bin 2 is rotatably and sealedly connected to the discharge end of the drum cooler 1 through the connecting hole 201. A ventilation hole 203 is provided on the upper part of the discharge bin 2. A drop opening 202 is provided on the lower part of the discharge bin 2. A discharge pipe 3 is provided at the lower part of the drop opening 202. Both ends of the discharge pipe 3 are open, and the discharge pipe 3 is connected to the interior of the discharge bin 2 through the drop opening 202. Figure 3 and Figure 4 As shown, a filter plate 4 is provided inside the discharge pipe 3 along its length, for filtering the falling fertilizer and retaining the agglomerated fertilizer on the filter plate 4. The inclination direction of the filter plate 4 is the same as that of the discharge pipe 3, and the filter plate 4 divides the inner cavity of the discharge pipe 3 into an upper cavity 301 and a lower cavity 302. A dispersing mechanism 5 is provided above the filter plate 4 on the discharge pipe 3 for dispersing the agglomerated fertilizer.
[0029] like Figure 5 As shown, the crushing mechanism 5 includes a reduction motor 501 and a pressure roller 502. The pressure roller 502 is rotatably connected to the upper cavity 301, and a gap is left between the pressure roller 502 and the upper surface of the filter plate 4. The reduction motor 501 is fixedly installed on the outside of the discharge pipe 3, and the output end of the reduction motor 501 is connected to one end of the pressure roller 502.
[0030] The outer surface of the pressing roller 502 is provided with a plurality of protrusions 5021. The protrusions 5021 are strip-shaped and are divergently arranged along the axis of the pressing roller 502. The strip-shaped protrusions 5021 can increase the roughness of the outer surface of the pressing roller 502, thereby increasing the friction between it and the agglomerated fertilizer.
[0031] Working principle: The fertilizer to be cooled enters the inclined drum cooler 1 through the feed end of the drum cooler 1. After being cooled by the drum cooler 1, the fertilizer will fall into the inside of the discharge bin 2 along the inclined slope, and then directly fall through the drop port 202 to the upper surface of the filter plate 4 in the discharge pipe 3, and slide down along the slope of the filter plate 4. In this process, the unagglomerated fertilizer can pass through the filter holes of the filter plate 4 and fall into the lower cavity 302, and finally flow out through the lower end opening of the discharge pipe 3 and be collected by the external collection device, while the agglomerated fertilizer will also slide along the slope of the filter plate 4 to the pressing roller 502. The pressing roller 502 is driven by the reduction motor 501 along the Figure 4 The filter plate 4 and the pressing roller 502 rotate slowly in the direction indicated by the arrow in the figure. During this process, the agglomerated fertilizer can be squeezed out by cooperating with the filter plate 4, thereby breaking up the agglomerated fertilizer. In the process of squeezing the agglomerated fertilizer, the protrusion 5021 can assist in the material transfer, and promote the agglomerated fertilizer to enter the gap between the filter plate 4 and the pressing roller 502, thereby ensuring the smooth progress of the breaking up work. The broken up fertilizer will continue to slide down the slope of the filter plate 4, and will eventually flow out through the lower end opening of the discharge pipe 3 and be collected by an external collecting device. Therefore, in the process of unloading after cooling, the agglomerated fertilizer can be filtered, intercepted and broken up, thereby preventing the agglomerated fertilizer from being mixed into normal fertilizer, thereby ensuring the production quality of the fertilizer.
[0032] like Figure 3 and Figure 4 As shown, a material-dividing assembly 7 is provided on the discharge pipe 3 above the filter plate 4. The material-dividing assembly 7 is located on the upper side of the crushing mechanism 5. A reciprocating mechanism 6 is provided between the material-dividing assembly 7 and the crushing mechanism 5. The crushing mechanism 5 can drive the material-dividing assembly 7 to slide back and forth on the upper surface of the filter plate 4 through the reciprocating mechanism 6.
[0033] The reciprocating mechanism 6 includes a rotating disk 601, a connecting rod 602 and a sliding frame 603. The rotating disk 601 is fixedly connected to the end of the pressure roller 502 away from the reduction motor 501. The sliding frame 603 is fixedly connected to the upper part of the material digging assembly 7. One end of the connecting rod 602 is rotatably connected to the rotating disk 601 through a rotating shaft, and the other end is rotatably connected to the sliding frame 603 through a rotating shaft. The sliding frame 603 is slidably connected to the discharge pipe 3 along the length direction.
[0034] A rectangular chute 303 is formed along the length of the upper portion of the discharge pipe 3. A sliding frame 603 is slidably connected to the interior of the chute 303. A connecting groove 6031 is formed on the exterior of the sliding frame 603. The sidewalls of the chute 303 are inserted and slidably connected to the interior of the connecting groove 6031.
[0035] like Figure 6As shown, the material shifting assembly 7 is parallel to the filter plate 4, and the material shifting assembly 7 includes a sliding rod 701 and a plurality of shifting rods 702. The sliding rod 701 abuts against the upper surface of the filter plate 4 along the length direction of the filter plate 4, and the shifting rod 702 is fixedly connected to the outside of the sliding rod 701. The shifting rod 702 abuts against the upper surface of the filter plate 4, and the plurality of shifting rods 702 are equidistantly distributed along the length direction of the sliding rod 701.
[0036] Working principle: During the slow rotation of the pressure roller 502, the rotating disk 601 is also driven to rotate synchronously. The rotating disk 601 then pushes or pulls the sliding frame 603 through the connecting rod 602, thereby driving the sliding frame 603 to slide back and forth along the slide groove 303. The sliding frame 603 can also drive the sliding rod 701 and the dial rod 702 to slide back and forth synchronously on the upper surface of the filter plate 4. In this process, the reciprocating movement of the dial rod 702 can have a certain dispersing effect on the fertilizer, which can prevent the fertilizer falling on the upper surface of the filter plate 4 from piling up, and can also squeeze the fertilizer particles blocked in the filter holes of the filter plate 4 by sliding, so as to assist the fertilizer particles to pass through the filter plate 4 smoothly and prevent the fertilizer from clogging the filter plate 4.
[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A discharging device for a fertilizer drum cooler, comprising a drum cooler (1) and a discharging bin (2) sleeved on the discharge end of the drum cooler (1), characterized in that: The lower part of the discharge bin (2) is provided with a discharge port (202), and the lower part of the discharge port (202) is provided with an inclined discharge pipe (3), the interior of the discharge pipe (3) is provided with a filter plate (4) along the length direction, and the filter plate (4) divides the inner cavity of the discharge pipe (3) into an upper cavity (301) and a lower cavity (302), and the discharge pipe (3) is provided with a material shifting assembly (7) and a crushing mechanism (5) in sequence along the slope direction above the filter plate (4), and a reciprocating mechanism (6) is provided between the material shifting assembly (7) and the crushing mechanism (5).
2. The unloading device of the fertilizer drum cooler according to claim 1 is characterized in that: The crushing mechanism (5) comprises a reduction motor (501) and a pressure roller (502), wherein the pressure roller (502) is rotatably connected to the upper cavity (301), and a gap is left between the pressure roller (502) and the upper surface of the filter plate (4), and the reduction motor (501) is fixedly installed on the outside of the discharge pipe (3), and the output end of the reduction motor (501) is connected to one end of the pressure roller (502).
3. The unloading device of the fertilizer drum cooler according to claim 2 is characterized in that: The outer surface of the pressing roller (502) is provided with a plurality of protrusions (5021), the protrusions (5021) are strip-shaped, and the plurality of protrusions (5021) are divergently arranged along the axis of the pressing roller (502).
4. The unloading device of the fertilizer drum cooler according to claim 2, characterized in that: The reciprocating mechanism (6) comprises a rotating disk (601), a connecting rod (602) and a sliding frame (603); the rotating disk (601) is fixedly connected to one end of the pressure roller (502) away from the reduction motor (501); the sliding frame (603) is fixedly connected to the upper part of the material shifting assembly (7); one end of the connecting rod (602) is rotatably connected to the rotating disk (601) via a rotating shaft, and the other end is rotatably connected to the sliding frame (603) via a rotating shaft; the sliding frame (603) is slidably connected to the discharge pipe (3) along the length direction.
5. The unloading device of the fertilizer drum cooler according to claim 4 is characterized in that: A rectangular slide groove (303) is provided on the upper portion of the discharge pipe (3) along the length direction, a sliding frame (603) is slidably connected to the inside of the slide groove (303), and a connecting groove (6031) is provided on the outside of the sliding frame (603), and the side wall of the slide groove (303) is inserted and slidably connected to the inside of the connecting groove (6031).
6. The unloading device of the fertilizer drum cooler according to claim 1, characterized in that: The material shifting assembly (7) is parallel to the filter plate (4), and comprises a sliding rod (701) and a plurality of shifting rods (702), wherein the sliding rod (701) abuts against the upper surface of the filter plate (4) along the length direction of the filter plate (4), the shifting rod (702) is fixedly connected to the outside of the sliding rod (701), the shifting rod (702) abuts against the upper surface of the filter plate (4), and the plurality of shifting rods (702) are equidistantly distributed along the length direction of the sliding rod (701).
7. The unloading device of the fertilizer drum cooler according to claim 1, characterized in that: A connection hole (201) is provided on one side of the discharge bin (2), and the discharge bin (2) is rotatably sealed and connected to the discharge end of the drum cooler (1) through the connection hole (201), and a ventilation hole (203) is provided on the upper part of the discharge bin (2).
Citation Information
Patent Citations
Roller cooler discharging device for chemical fertilizer production
CN210638416U