Vacuum roller and automatic deviation correction coupling mechanism of casting machine
Through the caster vacuum roller and automatic deviation correction coupling mechanism, the combination of two-way universal joints, spline shafts, ball bearings and synchronous pulleys is used to solve the cooperation problem between the vacuum roller and the motor transmission mechanism, and the precise control of the PET film and the improvement of the thickness accuracy of the ceramic cast film are achieved.
Patent Information
- Application Number
- CN202422795786.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The coupling problem between the existing caster vacuum roller and automatic deviation correction assembly leads to the inability to work with the motor transmission mechanism, which affects the thickness accuracy and operating accuracy of the PET film.
A vacuum roller and automatic deviation correction coupling mechanism of caster is designed. Through the connection between the vacuum roller and the automatic deviation correction assembly, the combination of bidirectional universal joints, spline shafts, ball bearings and synchronous pulleys is used to realize the free rotation and angle adjustment of the vacuum roller to ensure smooth cooperation with the motor transmission mechanism.
It realizes accurate control of the speed and position movement of the PET film, improves the thickness accuracy of the ceramic cast film, solves the problem of jamming between the vacuum roller and the motor transmission mechanism, and is simple and efficient in operation.
Smart Images

Figure CN223268039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a vacuum roller and automatic deviation-correcting coupling mechanism of a casting machine. Background Art
[0002] Currently, competition in the manufacturing market is intensifying, and optimizing efficiency and costs has become a key focus of manufacturers' operations and management. The vacuum roller in a cast film machine is a crucial step in traction of PET film, and is particularly crucial for controlling the thickness precision of cast ceramic film. However, existing equipment faces a challenge in integrating the vacuum roller with the automatic web-correcting assembly. Because the automatic web-correcting assembly moves the vacuum roller, the transmission mechanism connected to the vacuum roller, such as the motor, remains stationary. This prevents the vacuum roller and motor from working together when the web-correcting mechanism is operating. Utility Model Content
[0003] The utility model solves the problem of coupling between the vacuum roller of a tape casting machine and the automatic deviation correction component, and provides a coupling mechanism between the vacuum roller of a tape casting machine and the automatic deviation correction component, which solves the problem of connecting the moving vacuum roller with the stationary motor transmission mechanism, is simple, efficient and more convenient to operate.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: a vacuum roller of a casting machine and an automatic deviation correction coupling mechanism, comprising a vacuum roller installed on an automatic deviation correction component, one end of the vacuum roller being connected to a vacuum joint, and the other end being connected to a two-way universal joint and a spline shaft in sequence, a spline nut being sheathed on the spline shaft, the spline nut being embedded in a ball bearing and a synchronous pulley, and the ball bearing being connected to a bearing mounting seat.
[0005] Furthermore, the vacuum roller is mounted on the automatic deviation-correcting assembly via a roller support frame.
[0006] Furthermore, the spline nut is embedded in two ball bearings and a synchronous pulley.
[0007] Furthermore, the synchronous pulley is connected to the transmission mechanism through a synchronous belt.
[0008] Furthermore, two ball bearings are located on both sides of a synchronous pulley.
[0009] Furthermore, bearing mounting seats are installed on the outer sides of the two ball bearings.
[0010] The utility model ensures the precise speed and position movement of the PET film and the thickness accuracy of the ceramic cast film by using a vacuum roller and an automatic deviation correction component; it is convenient, fast and accurate; it ensures the free rotation and deviation correction swing of the vacuum roller, and solves the problem of the moving parts connected to the motor being stuck during the deviation correction movement of the vacuum roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1This is the main view of the utility model;
[0012] Figure 2 It is a top view of the utility model.
[0013] Including: 1. Automatic correction component, 2. Roller support frame, 3. Vacuum roller, 4. Vacuum joint, 5. Bidirectional universal joint, 6. Bearing mounting seat, 7. Synchronous pulley, 8. Ball bearing 9. Spline nut, 10. Spline shaft. DETAILED DESCRIPTION
[0014] The following is combined with Figure 1 、 2 The specific implementation methods of the present utility model are further described.
[0015] The vacuum roller of the casting machine and the automatic deviation correction coupling mechanism include a vacuum roller 3 installed on the automatic deviation correction component 1 through a roller support frame 2, one end of the vacuum roller 3 is connected to the vacuum joint 4, and the connection of the vacuum pipe can enable the vacuum roller 3 to work in adsorption and traction, and the other end is connected to the two-way universal joint 5 and the spline shaft 10 in sequence. The spline shaft 10 is sheathed with a spline nut 9, so that the spline shaft 10 can move freely in the spline nut 9, so that the vacuum roller 3 can deflect at any angle when the automatic deviation correction component 1 is working, eliminating the influence of the position change of the vacuum roller 3 caused by the operation of the automatic deviation correction component 1, and can increase the accuracy of the PET film operation. The spline nut 9 is embedded in two ball bearings 8 and a synchronous pulley 7. The two ball bearings 8 are located on both sides of a synchronous pulley 7. The outer sides of the two ball bearings 8 are installed with bearing mounting seats 6, and are limited by the bearing mounting seats 6. The synchronous pulley 7 is connected to the transmission mechanism through a synchronous belt, which ensures the free rotation of the vacuum roller 3 and solves the coupling problem between the vacuum roller 3 and the automatic deviation correction component 1.
[0016] The working process is: the vacuum roller 3 is installed on the automatic deviation correction component 1 through the roller support frame 2, and one end of the vacuum roller 3 is connected to the vacuum joint 4. Connecting the vacuum pipe can enable the vacuum roller 3 to work by adsorption and traction. When the automatic deviation correction component 1 performs deviation correction adjustment, the axial end angle and position of the vacuum roller 3 will change. The two-way universal joint 5 connected to the axial end of the vacuum roller 3 will continuously correct the changes caused by the angle. The spline shaft 10 connected to the other end of the two-way universal joint 5 and the spline nut 9 can move freely, eliminating the position change of the axial end of the vacuum roller 3; the spline nut 9 is embedded in two ball bearings 8 and limited by the bearing mounting seat 6. A synchronous pulley 7 is installed on the spline nut 9, which can be connected to a transmission mechanism such as a motor in a fixed position, ensuring the precise and free rotation of the vacuum roller 3.
[0017] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine is characterized by: The invention comprises a vacuum roller (3) installed on an automatic deviation correction component (1), one end of the vacuum roller (3) is connected to a vacuum joint (4), and the other end is connected to a bidirectional universal joint (5) and a spline shaft (10) in sequence, the spline shaft (10) is sheathed with a spline nut (9), the spline nut (9) is embedded in a ball bearing (8) and a synchronous pulley (7), and the ball bearing (8) is connected to a bearing mounting seat (6).
2. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine according to claim 1, characterized in that: The vacuum roller (3) is mounted on the automatic deviation-correcting assembly (1) via a roller support frame (2).
3. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine according to claim 1, characterized in that: The spline nut (9) is embedded in two ball bearings (8) and a synchronous pulley (7).
4. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine according to claim 1, characterized in that: The synchronous pulley (7) is connected to the transmission mechanism via a synchronous belt.
5. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine according to claim 3, characterized in that: The two ball bearings (8) are located on both sides of a synchronous pulley (7).
6. The vacuum roller and automatic deviation correction coupling mechanism of the casting machine according to claim 5, characterized in that: The outer sides of the two ball bearings (8) are both installed with bearing mounting seats (6).