Automobile film roll-dividing machine

Through the design of interleaved coiling and adjustable cutting blades, combined with the use of smoothing rollers, the interference problem between adjacent coiling rollers in the automotive membrane coiling machine is solved, and a higher coiling flatness and density are achieved.

CN223268047UActive Publication Date: 2025-08-26ZHONGSHAN DIQI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422761358.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-08-26
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

When existing automotive membrane winding machines are winding, adjacent winding rollers are prone to influence each other, resulting in the position of the film cloth being offset and wrinkled, affecting the flatness of the winding.

Method used

The staggered rolling method and adjustable cutting blade are adopted, combined with an elastically movable smoothing roller to ensure that the adjacent film rolls are staggered up and down, and the tightness is improved by abutting on the outer surface of the rolling roller.

Benefits of technology

It effectively avoids interference between adjacent winding rollers, improves the practicality and winding flatness of the winding machine, and reduces the generation of wrinkles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile film separator, which relates to the technical field of separator, and comprises a rack and an unwinding frame, the unwinding frame is arranged at one end of the top surface of the rack, a plurality of cutting brackets are arranged on the top surface of the rack on the side edge of the unwinding frame, a plurality of cutting blades are adjustably connected to the tops of the cutting brackets, and the cutting blades are arranged on the top surface of the rack. According to the automobile film cloth cutting device, the rolling frames which are staggered in height are arranged at the rolling end in a staggered roll dividing mode, so that adjacent automobile film cloth can be staggered up and down after cutting, the situation that the distance between adjacent film rolls is too close or even the adjacent film rolls are attached in the rolling process is avoided, the cutting efficiency is improved, and the service life of the automobile film cloth is prolonged. According to the automobile film separator, the problem that adjacent winding rollers are prone to mutual influence during winding of an existing automobile film separator is solved, the adjustable cutting blades are matched, the cutting distance can be adjusted, and the practicability of the separator is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reeling machines, in particular to an automobile film reeling machine. Background Art

[0002] Automobile film, also known as solar insulation film, is generally a film composited with a PET substrate. It has a water-soluble pressure-sensitive adhesive that can stick tightly to glass fragments. When a car accident occurs or the windshield is hit by criminals, the glass fragments will not fall off and fly. It can also effectively block the infrared light area. During the production process of automobile film, the electroplating direction is fixed, resulting in a consistent shrinkage direction. In order to reduce bubbles and creases, it needs to be rolled according to the shape of the glass, which can also better save material costs.

[0003] However, in the prior art, in order to avoid the loss of lateral pulling force between the membrane cloths after cutting and separation, which causes the membrane cloths to move to both sides and affect the flatness of the winding, the winding rollers need to be close to each other. If they are too close, it is easy for the membrane cloths to slightly deviate during movement and collide with each other, affecting the position of adjacent membrane cloths and easily causing wrinkles during winding. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that adjacent winding rollers of existing automobile film winding machines are easily affected by each other during winding, and proposes an automobile film winding machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes a frame and a unwinding frame, an unwinding frame is provided at one end of the top surface of the frame, a plurality of cutting frames are provided on the top surface of the frame on the side of the unwinding frame, a plurality of cutting blades are adjustably connected to the top of the cutting frame, and a plurality of winding frames are equidistantly provided on the top surface of the frame away from the unwinding frame. The unwinding frame and the inner layer of the top of each winding frame are rotatably connected to a connector through a bearing, a servo motor is provided on the outside of the unwinding frame and one of the winding frames, and a pulley is fixed on the end of each connecting head extending to the outside of the winding frame, and each two adjacent pulleys are connected by a transmission belt. A servo motor is provided on the outside of the unwinding frame and one of the pulleys, and the output end of the servo motor is respectively fixed on the connecting head and the pulley.

[0006] Preferably, an adjustment groove is provided on the top of the cutting bracket, and a number of connecting screws are equidistantly slidably sleeved in the adjustment groove. A limiting slider is fixed at the bottom of each connecting screw, and a knife sleeve is fixed at the bottom of the limiting slider. The cutting blade is clamped and fixed inside the knife sleeve, and a fixing nut is threadedly sleeved on the limiting slider on the bottom surface of the top of the cutting bracket.

[0007] Preferably, the height of the winding frame gradually increases toward the side away from the cutting support, and tension rollers are provided on the top surfaces of the frames between the unwinding frame and the cutting support, and between the winding frame and the cutting support.

[0008] Preferably, smoothing rollers are provided inside the unwinding rack and the winding rack below the connecting head, and both ends of each smoothing roller are rotatably connected to a connecting plate through a bearing, and the outer side of each connecting plate is slidingly connected to the inside of the unwinding rack and the winding rack respectively.

[0009] Preferably, a sliding sleeve is fixed on the outside of each connecting plate, and the sliding sleeve is slidably connected to the inside of the unwinding rack and the winding rack respectively, and a spring is fixed between the bottom of each sliding sleeve and the inside of the unwinding rack or the winding rack.

[0010] Preferably, each of the sliding sleeve blocks and the spring is slidably sleeved with a sliding rod, and the upper and lower ends of the sliding rod are fixed inside the unwinding frame or the rewinding frame.

[0011] Preferably, each of the connecting screws is configured as a T-shaped rectangular column corresponding to each adjustment slot, the top of each limiting slider extends into the interior of the adjustment slot, the width of each fixing nut is greater than the width of the adjustment slot, and a pad roller is rotatably connected to the interior of the cutting bracket below the cutting blade.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the utility model, a highly staggered winding frame is set at the winding end by staggered winding, so as to ensure that adjacent automotive film cloths can be staggered up and down after cutting, avoiding the adjacent film rolls being too close or even sticking together during winding, solving the problem of the existing automotive film winding machine that adjacent winding rollers are prone to affect each other during winding. With the adjustable cutting blade, the cutting spacing can be adjusted, thereby improving the practicality of the winding machine.

[0014] 2. In the utility model, the elastically movable smoothing roller can smooth and press the automobile film when it is in use and rolled up by abutting the smoothing roller against the outer surface of the roll, thereby improving the tightness of the automobile film when rolled up and further improving the flatness of the roll after division. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front structural diagram of an automobile film reeling machine proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the back structure of an automobile film reeling machine proposed in the utility model;

[0017] Figure 3 The utility model provides a partial structural diagram of an automobile film reeling machine;

[0018] Figure 4 The utility model provides a schematic diagram of the cutting blade connection structure of an automobile film reeling machine.

[0019] Legend: 1. Frame; 2. Unwinding frame; 3. Cutting bracket; 4. Tension roller; 5. Rewinding frame; 6. Servo motor; 7. Connector; 8. Pulley; 9. Conveyor belt; 10. Connecting plate; 11. Smoothing roller; 12. Sliding sleeve; 13. Spring; 14. Sliding rod; 15. Knife sleeve; 16. Limiting slider; 17. Connecting screw; 18. Fixing nut; 19. Cutting blade. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] like Figure 1-4 As shown, the utility model provides an automobile film reeling machine, including a frame 1 and a reeling frame 2, wherein the reeling frame 2 is provided at one end of the top surface of the frame 1, and a plurality of cutting brackets 3 are provided on the top surface of the frame 1 on the side of the reeling frame 2. The top of the cutting bracket 3 is adjustably connected to a plurality of cutting blades 19, and a plurality of reeling frames 5 are equidistantly provided on the top surface of the frame 1 on the side of the cutting bracket 3 away from the reeling frame 2. The height of the reeling frame 5 gradually increases toward the side away from the cutting bracket 3. There is a gap between the reeling frame 2 and the cutting bracket 3, and between the reeling frame 5 and the cutting bracket 3. The top surfaces of the frames 1 are all provided with tension rollers 4, the unwinding frame 2 and the top inner layers of each winding frame 5 are rotatably connected with connectors 7 through bearings, the outsides of the unwinding frame 2 and one of the winding frames 5 are provided with servo motors 6, and one end of each connector 7 extending to the outside of the winding frame 5 is fixed with a pulley 8, and every two adjacent pulleys 8 are connected by a transmission belt 9, and the outsides of the unwinding frame 2 and one of the pulleys 8 are provided with servo motors 6, and the output ends of the servo motors 6 are respectively fixed on the connector 7 and the pulleys 8.

[0024] The following is a detailed description of the specific settings and functions of this embodiment: an adjustment groove is provided at the top of the cutting bracket 3, and a number of connecting screws 17 are equidistantly slidably sleeved in the adjusting groove. Each connecting screw 17 is set to a T-shaped rectangular column with each adjusting groove. The top of each limiting slider 16 extends to the inside of the adjusting groove. The width of each fixing nut 18 is greater than the width of the adjusting groove. A limiting slider 16 is fixed to the bottom of each connecting screw 17, and a knife sleeve 15 is fixed to the bottom of the limiting slider 16. The cutting blade 19 is clamped and fixed inside the knife sleeve 15. The limiting slider 16 on the top and bottom surfaces of the cutting bracket 3 is threaded with a fixing nut 18. A pad roller is rotatably connected to the inside of the cutting bracket 3 below the cutting blade 19. By adjusting the spacing between adjacent cutting blades 19, the width of the automotive film during reeling is adjusted, thereby improving the applicability of the reeling machine.

[0025] Example 2

[0026] like Figure 1-4 As shown, smoothing rollers 11 are provided inside the unwinding frame 2 and the winding frame 5 below the connecting head 7, and both ends of each smoothing roller 11 are rotatably connected to a connecting plate 10 through a bearing, and the outer side of each connecting plate 10 is slidingly connected to the inside of the unwinding frame 2 and the winding frame 5 respectively, and a sliding sleeve 12 is fixed to the outer side of each connecting plate 10, and the sliding sleeve 12 is slidingly connected to the inside of the unwinding frame 2 and the winding frame 5 respectively, and a sliding rod 14 is slidingly sleeved inside each sliding sleeve 12 and the spring 13, and the upper and lower ends of the sliding rod 14 are fixed inside the unwinding frame 2 or the winding frame 5, and a spring 13 is fixed between the bottom of each sliding sleeve 12 and the inside of the unwinding frame 2 or the winding frame 5.

[0027] The effect achieved by the entire embodiment is that, through the design of the smoothing roller 11 abutting against the unwinding roller and the winding roller, the automobile film can be smoothed promptly and effectively, and the automobile film can be pushed so that it is tighter when wound, thereby facilitating subsequent storage or use.

[0028] The method of use and working principle of this device: when in use, first adjust the distance between the cutting blades 19 according to the slitting width. When adjusting, screw the fixing nut 18 to release the clamping fixation of the fixing nut 18 on the cutting bracket 3, then pull the connecting screw 17 to adjust the distance between adjacent cutting blades 19. After the adjustment is completed, screw the fixing nut 18 to clamp and fix the cutting bracket 3. Then, assemble the support roller in the roll of automobile film raw material on the unwinding frame 2, and push the smoothing roller 11 so that the smoothing roller 11 drives the connecting plates 10 on both sides to move downward. When the connecting plate 10 moves downward, it drives the sliding sleeve 12 to slide down on the sliding rod 14 to compress the spring 13. Insert one end of the support roller into the connector 7 and engage the other end into the unwinding frame 2. Loosen the smoothing roller 11 so that Pushed by the spring 13, the smoothing roller 11 abuts against the outermost layer of the raw material roll, pulling the automobile film so that the automobile film passes through the tension roller 4 in turn, and then passes between the bottom of the cutting blade 19 and the pad roller in the cutting bracket 3, and then continues to pull the automobile film. When pulling, the cutting blade 19 cuts the automobile film. After cutting, the winding rollers are assembled on the winding rack 5 and fixed on the winding rollers at the corresponding positions. After cutting, the adjacent automobile film sheets are pulled to different winding racks 5. The servo motor 6 on the winding rack 5 runs and drives all the winding rollers to rotate through the pulley 8 and the transmission belt 9, thereby driving the winding rollers to rotate for winding. When winding, the smoothing roller 11 in the winding rack 5 always abuts against the outermost layer of the roll body after the automobile film is rolled, smoothing and pressing the automobile film to complete the rolling.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An automobile film reeling machine, comprising a frame (1) and an unwinding frame (2), characterized in that: A reeling frame (2) is provided at one end of the top surface of the frame (1), a plurality of cutting supports (3) are provided on the top surface of the frame (1) on the side of the reeling frame (2), a plurality of cutting blades (19) are adjustably connected to the top of the cutting supports (3), a plurality of reeling frames (5) are equidistantly provided on the top surface of the frame (1) on the side of the cutting supports (3) away from the reeling frame (2), the top inner layer of the reeling frame (2) and each reeling frame (5) are rotatably connected to a connector (7) via a bearing. ), the unwinding frame (2) and one of the rewinding frames (5) are both provided with a servo motor (6) on the outside, each of the connectors (7) extending to the outside of the rewinding frame (5) is fixed with a pulley (8), and every two adjacent pulleys (8) are connected by a transmission belt (9), the unwinding frame (2) and one of the pulleys (8) are both provided with a servo motor (6) on the outside, and the output end of the servo motor (6) is respectively fixed on the connector (7) and the pulley (8).

2. The automotive film reeling machine according to claim 1, characterized in that: The cutting bracket (3) is provided with an adjustment slot at the top, and a plurality of connecting screws (17) are equidistantly slidably sleeved in the adjustment slot, a limiting slider (16) is fixed at the bottom of each connecting screw (17), a knife sleeve (15) is fixed at the bottom of each limiting slider (16), and the cutting blade (19) is clamped and fixed inside the knife sleeve (15), and a fixing nut (18) is threadedly sleeved on the limiting slider (16) at the bottom surface of the top of the cutting bracket (3).

3. The automotive film reeling machine according to claim 1, characterized in that: The height of the winding frame (5) gradually increases toward the side away from the cutting support (3), and tension rollers (4) are provided on the top surfaces of the frame (1) between the unwinding frame (2) and the cutting support (3) and between the winding frame (5) and the cutting support (3).

4. The automotive film reeling machine according to claim 1, characterized in that: The unwinding frame (2) and the winding frame (5) below the connecting head (7) are both provided with smoothing rollers (11), and both ends of each smoothing roller (11) are rotatably connected to a connecting plate (10) through a bearing, and the outer side of each connecting plate (10) is respectively slidably connected to the inside of the unwinding frame (2) and the winding frame (5).

5. The automotive film reeling machine according to claim 4, characterized in that: A sliding sleeve (12) is fixed on the outside of each connecting plate (10), and the sliding sleeve (12) is slidably connected to the inside of the unwinding frame (2) and the rewinding frame (5), respectively. A spring (13) is fixed between the bottom of each sliding sleeve (12) and the inside of the unwinding frame (2) or the rewinding frame (5).

6. The automotive film reeling machine according to claim 5, characterized in that: Each of the sliding sleeve blocks (12) and the spring (13) is slidably sleeved with a sliding rod (14), and the upper and lower ends of the sliding rod (14) are fixed inside the unwinding frame (2) or the winding frame (5).

7. The automotive film reeling machine according to claim 2, characterized in that: Each of the connecting screws (17) is configured as a T-shaped rectangular column corresponding to each of the adjustment slots, the top of each of the limiting sliders (16) extends into the interior of the adjustment slot, the width of each of the fixing nuts (18) is greater than the width of the adjustment slot, and a pad roller is rotatably connected to the interior of the cutting bracket (3) below the cutting blade (19).