Cable winding tool
Through pneumatic chucks and automated winding mechanisms, the problem of low cable winding efficiency is solved, and an automated and efficient cable winding process is realized, manual operation is reduced, winding uniformity is improved and cable wear is prevented.
Patent Information
- Application Number
- CN202422200354.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing cable winding method requires manual fixation, resulting in inefficiency.
The end of the cable is clamped and fixed by a pneumatic chuck, and the cable winding is automatically controlled through the winding mechanism and the wire mechanism. The guide and the guide wheel are combined to reduce moving resistance, and automatic winding and bundling are achieved using cylinders and robots.
Improves the efficiency of cable winding, prevents cables from moving and falling arbitrarily, reduces wear and ensures uniform winding.
Smart Images

Figure CN223268107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling, in particular to a cable winding tooling. Background Art
[0002] After the cable is prepared, it needs to be wound into a roll. When winding the cable, the current method generally adopted is to connect a wire reel to the winding machine's winding shaft and then wind the wire on the reel. When winding the wire, it is necessary to manually wind a few turns around the reel so that one end of the cable is first positioned and pressed. Then the winding machine is started. When the winding machine's winding shaft rotates, it drives the reel to rotate, and the cable is gradually wound onto the reel. After the reel is wound, the cable is removed and bundled. This operation method requires manual winding several turns to fix one end of the cable, so it is inefficient.
[0003] Therefore, it is necessary to provide a cable winding tool to solve the above technical problems. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the existing technology, the utility model provides a cable winding tool that can use a pneumatic clamp to clamp and fix the end of the cable, which is more convenient to use and improves the cable winding efficiency.
[0005] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0006] A cable winding tool comprises a workbench, on which are mounted a winding mechanism and a wire guide mechanism. The winding mechanism comprises a mounting tube rotatably mounted on the workbench, a winding reel mounted on the mounting tube, two winding posts mounted on the reel, and a pneumatic chuck mounted on one side of the reel near one of the winding posts. The pneumatic chuck is used to clamp one end of the cable. The air supply pipe of the pneumatic chuck passes through the middle of the mounting tube and is connected to the main air supply pipe via a rotating pipe joint. Therefore, the air supply pipe of the pneumatic chuck does not twist or tangle as the reel rotates. A drive motor is mounted at the bottom of the workbench, and a drive gear is mounted at the output end of the drive motor. The drive motor is automatically controlled by a PLC or a foot switch and automatically stops after a certain number of rotations. A driven gear is mounted on the mounting tube and meshes with the driven gear, thereby driving the mounting tube to rotate via the drive motor. The wire guide mechanism comprises a second air cylinder mounted on the workbench, a wire guide duct fixedly mounted on one side of the second cylinder, and a guide member mounted at the output end of the second cylinder.
[0007] Preferably, the guide member includes a bracket connected to the output end of the second cylinder, a guide slot is opened on the bracket, a third cylinder is installed on the top of the bracket, an L-shaped clamp is installed on the output end of the third cylinder, the guide slot is close to the outer side to rotatably install the support rod, the support rod rotates around the installation axis, a clamping block is installed on the top of the support rod, the bottom end of the clamping block passes through the guide slot, and the connecting plate connects the bottom end of the clamping block to the bottom end of the support rod, and the two ends of the connecting plate are rotatably connected to the clamping block and the support rod respectively.
[0008] Preferably, a guide wheel is rotatably mounted on the support rod, and a roller is mounted on one side of the clamping block.
[0009] Preferably, a fourth cylinder is installed at the bottom of the workbench, and the output shaft of the fourth cylinder passes through the workbench and is connected to the second cylinder.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] (1) The utility model installs a winding mechanism and a wire guide mechanism on a workbench, and sets a winding mechanism including a mounting tube, a winding reel, two winding posts, a pneumatic chuck, and a driving motor. The pneumatic chuck is used to clamp and fix the end of the cable, which is more convenient to use and improves the cable winding efficiency. The wire guide mechanism including a second air cylinder, a wire guide trough, and a guide member can guide the cable.
[0012] (2) The utility model can conveniently guide the cable by providing a guide member including a bracket, a third cylinder, a guide slot, a support rod, a clamping block, a connecting plate and a clamping block, thereby preventing the cable from moving and falling off at will during winding;
[0013] (3) The present invention can reduce the cable movement resistance and reduce cable wear by providing guide wheels and rollers;
[0014] (4) The utility model can evenly wind the cables around the two winding poles by installing a fourth cylinder at the bottom of the workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the installation of the cable winding tool provided by the present invention;
[0016] Figure 2 for Figure 1 A schematic diagram of a partial structure of a cable winding tool is shown;
[0017] Figure 3 for Figure 1 A schematic top view of the cable winding tool shown;
[0018] Figure 4 for Figure 1 A schematic structural diagram of a cable winding mechanism in a cable winding tool is shown;
[0019] Figure 5 for Figure 1 The schematic diagram of the structure of the guide part in the cable winding tool is shown.
[0020] Among them, the names corresponding to the figure numbers are: 1-workbench, 2-winding mechanism, 3-wire mechanism, 4-mounting tube, 5-winding reel, 6-winding column, 7-pneumatic chuck, 8-driven gear, 9-driving motor, 10-second cylinder, 11-wire trough, 12-guide, 13-bracket, 14-third cylinder, 15-guide slot, 16-support rod, 17-mounting shaft, 18-guide wheel, 19-block, 20-connecting plate, 21-clamp, 22-first manipulator, 23-bundling device, 24-second manipulator, 25-fourth cylinder, 26-roller. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0022] Example 1:
[0023] like Figure 1-5 As shown, the cable winding tool provided by the present invention includes: a workbench 1, on which a winding mechanism 2 and a wire guide mechanism 3 are installed; the winding mechanism 2 includes a mounting tube 4 rotatably mounted on the workbench 1, on which a winding drum 5 is mounted, on which two winding posts 6 are mounted, and on which a pneumatic chuck 7 is mounted on the side of the winding drum 5 close to one of the winding posts 6, for clamping one end of the cable, and an air supply pipe of the pneumatic chuck 7 passes through the middle of the mounting tube 4 and is connected to the main air supply pipe using a rotating pipe joint. Therefore, the air supply pipe of the pneumatic chuck 7 will not be twisted or entangled when the winding drum 5 rotates. A driving motor 9 is installed at the bottom of the workbench 1, and a driving gear is installed at the output end of the driving motor 9. The driving motor 9 is automatically controlled by PLC or started by a foot switch. The driving motor 9 automatically stops after rotating a certain integer number of circles (this function can be controlled by PLC). A driven gear 8 is installed on the mounting tube 4. The driving gear is engaged with the driven gear 8, and then the mounting tube 4 is driven to rotate by the driving motor 9. The wire mechanism includes a second cylinder 10 installed on the workbench 1. A wire groove 11 is fixedly installed on one side of the second cylinder 10. A guide 12 is installed at the output end of the second cylinder 11. When in use, one end of the cable is placed on the pneumatic chuck 7, and then the cable is arranged on the same side of the two winding poles 6 ( Figure 3The cable passes through the guide 12 and is laid in the wire groove 11. Then, the pneumatic clamp 7 and the drive motor 8 are started, and the drive clamp 7 clamps one end of the cable. The drive motor 8 drives the mounting tube 4 to rotate. The rotation of the mounting tube 4 drives the winding drum 5 to rotate. The rotation of the winding drum 5 drives the winding column 6 to rotate counterclockwise, thereby moving the cable along the wire groove 11 and the guide 12, and is gradually wound on the two winding columns 6 until the drive motor 8 stops. The winding is completed, and the first manipulator 22 clamps the wound cable from the two winding columns 6 and places the cable on the bundling device 23 on the side. The bundling device 23 bundles the cables, and the first manipulator 24 clamps the bundled cable and places it aside.
[0024] By installing a winding mechanism 2 and a wire guide mechanism 3 on a workbench 1, a winding mechanism 2 including a mounting tube 4, a winding reel 5, two winding poles 6, a pneumatic chuck 7 and a driving motor 9 is provided. The pneumatic chuck 7 is used to clamp and fix the end of the cable, which makes it more convenient to use and improves the cable winding efficiency. The wire guide mechanism 3 including a second cylinder 10, a wire groove 11 and a guide 12 can be used to guide the cable.
[0025] Example 2:
[0026] like Figure 5 As shown, the guide member 12 includes a bracket 13 connected to the output end of the second cylinder 10, a guide slot 15 is opened on the bracket 13, the third cylinder 14 is installed on the top of the bracket 13, and an L-shaped clamping block 21 is installed on the output end of the third cylinder 14. The guide slot 15 is rotated to install the support rod 16 near the outer side, and the support rod 16 rotates around the installation shaft 17. A clamping block 19 is installed on the top of the support rod 16, and the bottom end of the clamping block 21 passes through the guide slot 15, and the connecting plate 20 is made to connect the bottom end of the clamping block 21 to the bottom end of the support rod 16. The two ends of the connecting plate 20 are rotatably connected to the clamping block 21 and the support rod 16 respectively. When in use, when the output shaft of the third cylinder 14 is shortened, the support rod 16 is pulled through the connecting plate 20 to install the shaft 17 is the axis rotation, so that the block 19 at the top of the support rod 17 is away from the clamping block 21, and then the block 19 at the top of the support rod 17 and the top of the clamping block 21 form an opening. At this time, the cable can be placed in the opening, and then the output shaft of the third cylinder 14 is extended, and the clamping block 21 approaches and presses against the block 19 to close the opening, thereby constraining the cable in the closed channel surrounded by the bracket 13, the support rod 17, the clamping block 21 and the block 19. The cable can only move from this channel, and as the cable is gradually wound, when the cable is about to be wound, the output shaft of the second cylinder 10 is extended, and the 13 bracket moves close to the winding drum 5, so that the remaining cable can be wound close to the winding column 6, preventing the remaining part of the cable from being too short and falling out of the guide 12.
[0027] By providing the guide member 12 including the bracket 13, the third cylinder 14, the guide slot 15, the support rod 16, the clamping block 19, the connecting plate 20 and the clamping block 21, the cable can be conveniently guided to prevent the cable from moving and falling when winding.
[0028] Example 3:
[0029] like Figure 5 As shown, a guide wheel 18 is rotatably mounted on the support rod 16, and a roller 26 is mounted on one side of the clamping block 21. When in use, the cable contacts the guide wheel 18 and the roller 26. As the cable moves, the guide wheel 18 and the roller 26 rotate, thereby reducing the cable movement resistance and reducing wear.
[0030] By providing the guide wheel 18 and the roller 26 , the cable movement resistance can be reduced and the cable wear can be reduced.
[0031] Example 4:
[0032] like Figure 2 As shown, a fourth cylinder 25 is installed at the bottom of the workbench 1. The output shaft of the fourth cylinder 25 passes through the workbench 1 and is connected to the second cylinder 10. When in use, when the cable is wound, the output shaft of the fourth cylinder 25 is initially extended, thereby gradually raising the unwound part of the cable. Therefore, the cable can be gradually raised and wound on the two winding poles 6, which will not cause the cables to stack and the winding is more uniform.
[0033] By installing the fourth cylinder 25 at the bottom of the workbench 1 , the cables can be evenly wound around the two winding poles 6 .
[0034] Working principle: When in use, place one end of the cable on the pneumatic chuck 7, then arrange the cable on one side of the two winding posts 6, pass the cable through the guide 12 and lay it in the wire groove 11, then, start the pneumatic chuck 7 and the drive motor 8, drive the chuck 7 to clamp one end of the cable, drive the motor 8 to drive the mounting tube 4 to rotate, the mounting tube 4 rotates to drive the winding drum 5 to rotate, the winding drum 5 rotates to drive the winding post 6 to rotate counterclockwise, and then the cable moves along the wire groove 11 and the guide 12, and is gradually wound on the two winding posts 6 until the drive motor 8 stops and the winding is completed. The first manipulator 22 clamps the wound cable from the two winding posts 6 and places the cable on the bundling device 23 on the side. The bundling device 23 bundles the cable, and the second manipulator 24 clamps the bundled cable to the side and places it. This process is repeated continuously to continuously perform cable winding operations. It is worth noting that the above electrical components, including cylinders or motors, can be automatically controlled by PLC and its related electronic components.
Claims
1. A cable winding tool, characterized in that: include: A workbench (1), a winding mechanism (2) and a wire guide mechanism (3); The winding mechanism (2) comprises a mounting tube (4) mounted on the workbench (1), a winding reel (5) mounted on the mounting tube (4), two winding posts (6) mounted on the winding reel (5), a pneumatic chuck (7) mounted on the winding reel (5), a driving motor (9) mounted at the bottom of the workbench (1), and the driving motor (9) used to drive the mounting tube (4) to rotate; The wire guide mechanism (3) comprises a second cylinder (10) mounted on the workbench (1), a wire guide groove (11) being mounted on one side of the second cylinder (10), and a guide member (12) being mounted on one end of the second cylinder (10).
2. A cable winding tool according to claim 1, characterized in that: A driving gear is installed at the output end of the driving motor (9), a driven gear (8) is installed on the mounting tube (4), and the driving gear is meshed with the driven gear (8).
3. The cable winding tool according to claim 1, characterized in that: The guide member (12) includes a bracket (13) connected to the output end of the second cylinder (10), a guide slot (15) is provided on the bracket (13), a third cylinder (14) is installed on the top of the bracket (13), a clamping block (21) is installed on the output end of the third cylinder (14), a support rod (16) is installed in the guide slot (15), a clamping block (19) is installed at the top end of the support rod (16), and a connecting plate (20) is installed between the clamping block (21) and the support rod (16).
4. The cable winding tool according to claim 3, characterized in that: A guide wheel (18) is installed on the support rod (16).
5. The cable winding tool according to claim 3, characterized in that: A roller (26) is installed on one side of the clamping block (21).
6. The cable winding tool according to claim 1, characterized in that: A fourth cylinder (25) is installed on the workbench (1), and an output shaft of the fourth cylinder (25) is connected to the second cylinder (10).