Sludge conveying device for water treatment

By designing the combination of drying boxes, crushing boxes and extrusion screws, the problem of blockage in the feed port of the sludge conveyor device is solved, and stable transportation and efficient drying of the sludge are achieved.

CN223268532UActive Publication Date: 2025-08-26HUAIHUA TIANYUAN WASTEWATER TREATMENT CO LTD
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Patent Information

Application Number
CN202422376998.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-26
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing sludge conveying devices are prone to blockage at the feeding port, affecting the stable transport of sludge.

Method used

The drying box, feeding pipe, crushing box, motor, conduit, conveyor belt, heater, extrusion screw, cutter, horizontal shaft, sealing box, first bevel gear and second bevel gear are used together. The cutting knife is driven to crush the sludge through the horizontal shaft, and the extrusion screw is driven to rotate through the meshing of the bevel gear, stably output the sludge, and combined with the guide scraper design to avoid sludge adhesion.

Benefits of technology

It effectively avoids the problem of sludge blockage inside the feeding pipe, ensures smooth delivery of sludge, and improves the reliability and stability of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223268532U_ABST
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Abstract

The utility model relates to the technical field of sewage treatment, in particular to a sludge conveying device for water treatment, which comprises a drying box, a conveying belt is arranged below the inside of the drying box, an air heater is fixedly mounted at the top of the inside of the drying box, and a feeding pipe is fixedly mounted on one side of the top of the drying box. And a crushing box is fixedly mounted at the top end of the feeding pipe. According to the sludge conveying device for water treatment, through cooperative use of the drying box, the feeding pipe, the crushing box, a motor, a guide pipe, a conveying belt, an air heater, an extrusion screw rod, a cutter, a transverse shaft, a sealing box, a first bevel gear and a second bevel gear, in the process that sludge passes through the interior of the feeding pipe, the transverse shaft rotates to drive the first bevel gear to rotate; and through meshing of a first bevel gear and a second bevel gear, the second bevel gear drives an extrusion screw rod to rotate, and sludge in the crushing box is orderly and stably output through a feeding pipe through rotation of the extrusion screw rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a sludge conveying device for water treatment. Background Art

[0002] In modern water treatment systems, treated sludge needs to be efficiently transported to subsequent treatment or disposal facilities to ensure environmental safety and resource utilization efficiency.

[0003] Publication number CN218115246U, a Chinese patent discloses a sludge conveying and drying device for sewage treatment, which includes a drying box, a loading port and a unloading port. A crushing box is fixedly installed on the drying box, and the discharge port of the crushing box is connected to the loading port of the drying box. A breaking mechanism for breaking up agglomerated sludge is provided in the crushing box. The sludge conveying and drying device for sewage treatment can break up agglomerated sludge before loading the sludge, thereby improving drying efficiency and being highly practical.

[0004] Regarding the aforementioned related technologies, this device has some shortcomings. In actual use, the sludge is first broken up inside the breakage box and then enters the drying box through the feed port for drying. However, as the sludge passes through the breakage box, the flow area is relatively large. When the sludge flows through the feed port, the flow area suddenly decreases, which makes it easy for the sludge to clog at the feed port, thus affecting the stable sludge transportation. Therefore, it is necessary to provide a sludge conveying device for water treatment to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a sludge conveying device for water treatment to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A sludge conveying device for water treatment, comprising:

[0008] A drying box, wherein a conveyor belt is provided at the bottom of the drying box, a hot air blower is fixedly installed on the top of the drying box, a feeding pipe is fixedly installed on one side of the top of the drying box, a crushing box is fixedly installed on the top of the feeding pipe, and the feeding pipe is connected to the interior of the crushing box, fixed frames are fixedly installed on both sides of the crushing box, and a sealing box is fixedly installed on the crushing box through the fixed frames;

[0009] An extrusion screw is rotatably installed inside the feeding tube, and the top end of the extrusion screw passes through the bottom of the sealing box and extends to the inside of the sealing box. A crushing mechanism is provided above the inside of the crushing box. A conduit is fixedly installed below one side of the outer wall of the feeding tube, and the end of the conduit away from the feeding tube passes through the top of the drying box and is connected to the inside of the drying box.

[0010] Preferably, an opening is provided on the other side of the top of the drying box, and a guide scraper is fixedly installed on the drying box through the opening on the other side of the top, and one side of the guide scraper is in sliding contact with the conveyor belt.

[0011] Preferably, the crushing mechanism includes a horizontal shaft, and the horizontal shaft is rotatably installed above the inside of the crushing box, the horizontal shaft passes through the sealing box and is rotatably connected to the sealed bearing installed on the inner wall of the sealing box, a plurality of cutters are fixedly installed on the outer wall of the horizontal shaft, a motor is fixedly installed on one side of the crushing box, and the driving end of the motor passes through one side of the crushing box and extends to the interior of the crushing box and is fixedly connected to one end of the horizontal shaft, a second bevel gear is fixedly installed on the top end of the extrusion screw, a first bevel gear is fixedly installed on the outer wall of the horizontal shaft, and the first bevel gear is meshed with the second bevel gear.

[0012] Preferably, a conical platform is fixedly installed on the top of the sealing box.

[0013] Preferably, a guide platform is fixedly installed at the lower part of the crushing box.

[0014] Preferably, a plurality of support rods are fixedly installed between the bottom of the crushing box and the top of the drying box.

[0015] Preferably, the outer wall of the extrusion screw and the inner wall of the feeding tube are both provided with a tetrafluoroethylene coating.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The utility model cooperates with a drying box, a feeding pipe, a crushing box, a motor, a conduit, a conveyor belt, a hot air blower, an extrusion screw, a cutter, a horizontal shaft, a sealing box, a first bevel gear and a second bevel gear. When the sludge passes through the feeding pipe, the rotation of the horizontal shaft drives the first bevel gear to rotate. Through the engagement of the first bevel gear and the second bevel gear, the second bevel gear drives the extrusion screw to rotate. The rotation of the extrusion screw orderly and stably outputs the sludge inside the crushing box through the feeding pipe, effectively avoiding the problem of sludge clogging inside the feeding pipe.

[0018] 2. This utility model uses a guide scraper, one side of which slides in contact with the conveyor belt, creating a scraping effect that effectively scrapes the dried sludge directly off the conveyor belt. This design prevents dried sludge from adhering to the conveyor belt, preventing unsmooth sludge discharge and significantly improving the reliability and stability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural diagram of the present utility model.

[0020] Figure 2 It is a front view cross-sectional structural schematic diagram of the present invention.

[0021] Figure 3 It is a structural schematic diagram of the guide platform in this utility model.

[0022] Figure 4 It is a structural schematic diagram of the conical platform in the utility model.

[0023] Figure 5 For the utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] In the figure: 1. Drying box; 2. Feeding pipe; 3. Crushing box; 4. Motor; 5. Conduit; 6. Support rod; 7. Guide scraper; 8. Conveyor belt; 9. Hot air blower; 10. Extrusion screw; 11. Guide table; 12. Cutter; 13. Conical table; 14. Horizontal axis; 15. Fixed frame; 16. Sealing box; 17. First bevel gear; 18. Second bevel gear. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 5 , an embodiment provided by the utility model:

[0030] A sludge conveying device for water treatment, comprising:

[0031] A drying box 1 is provided with a conveyor belt 8 at the bottom of the drying box 1, a hot air blower 9 is fixedly installed on the top of the drying box 1, a feeding pipe 2 is fixedly installed on one side of the top of the drying box 1, a crushing box 3 is fixedly installed on the top of the feeding pipe 2, and the feeding pipe 2 is connected to the interior of the crushing box 3, and fixed frames 15 are fixedly installed on both sides of the interior of the crushing box 3, and a sealing box 16 is fixedly installed on the crushing box 3 through the fixed frames 15;

[0032] An extrusion screw 10 is rotatably installed inside the feeding tube 2, and the top end of the extrusion screw 10 passes through the bottom of the sealing box 16 and extends to the inside of the sealing box 16. The extrusion screw 10 is rotatably connected to the sealed bearing on the inner wall of the sealing box 16. A crushing mechanism is provided above the inside of the crushing box 3. A conduit 5 is fixedly installed and inserted below one side of the outer wall of the feeding tube 2, and the end of the conduit 5 away from the feeding tube 2 passes through the top of the drying box 1 and is connected to the inside of the drying box 1.

[0033] An opening is provided on the other side of the top of the drying box 1 . A guide scraper 7 is fixedly mounted on the drying box 1 through the opening on the other side of the top of the drying box 1 , and one side of the guide scraper 7 is in sliding contact with the conveyor belt 8 .

[0034] In one embodiment, the crushing mechanism includes a horizontal shaft 14, and the horizontal shaft 14 is rotatably installed above the inside of the crushing box 3. The horizontal shaft 14 passes through the sealing box 16 and is rotatably connected to the sealed bearing installed on the inner wall of the sealing box 16. Several cutters 12 are fixedly installed on the outer wall of the horizontal shaft 14. A motor 4 is fixedly installed on one side of the crushing box 3, and the driving end of the motor 4 passes through one side of the crushing box 3 and extends to the inside of the crushing box 3 and is fixedly connected to one end of the horizontal shaft 14. A second bevel gear 18 is fixedly installed on the top of the extrusion screw 10, and a first bevel gear 17 is fixedly installed on the outer wall of the horizontal shaft 14, and the first bevel gear 17 is meshed with the second bevel gear 18, thereby achieving the effect of breaking up the agglomerated sludge, which is beneficial to improving the subsequent drying efficiency of the sludge.

[0035] In one preferred embodiment, a conical platform 13 is fixedly installed on the top of the sealed box 16 to guide the sludge falling on the top of the sealed box 16 and prevent the sludge from remaining on the top of the sealed box 16 .

[0036] In one embodiment, a guide platform 11 is fixedly installed below the inside of the crushing box 3, so that the sludge can be stably transported to the inside of the feeding pipe 2 under the guidance of the guide platform 11, avoiding the formation of sludge residue at the bottom of the crushing box 3.

[0037] In one preferred embodiment, a plurality of support rods 6 are fixedly installed between the bottom of the crushing box 3 and the top of the drying box 1 to improve the stability of the crushing box 3.

[0038] In one embodiment, a tetrafluoroethylene coating is provided on the outer wall of the extrusion screw 10 and the inner wall of the feeding tube 2, which can effectively reduce the adhesion of sludge on the inner surface of the extrusion screw 10 and the feeding tube 2, thereby improving the smoothness of the sludge flow.

[0039] The working principle of the present invention is as follows: the electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for controlling a computer, etc., and the existing disclosed power connection technology is not described in detail in the text. When in use, the sludge is poured into the crushing box 3 through the top opening. At the same time, the control motor 4 starts to work, and the driving end of the motor 4 drives the horizontal shaft 14 to rotate. The rotation of the horizontal shaft 14 drives the cutter 12 to rotate. The rotation of the cutter 12 will crush the sludge entering the crushing box 3. After being crushed, the sludge flows to the bottom of the crushing box 3 and passes through the feeding pipe 2 and the guide The tube 5 is discharged into the conveyor belt 8 inside the drying box 1. The conveyor belt 8 will continue to transport the discharged sludge, and in the process of transportation, the hot air blower 9 will dry the sludge on the conveyor belt 8. In the process of the sludge passing through the feeding pipe 2, the rotation of the horizontal shaft 14 drives the first bevel gear 17 to rotate. Through the engagement of the first bevel gear 17 and the second bevel gear 18, the second bevel gear 18 drives the extrusion screw 10 to rotate. The rotation of the extrusion screw 10 orderly and stably outputs the sludge inside the crushing box 3 through the feeding pipe 2, effectively avoiding the problem of sludge clogging inside the feeding pipe 2.

[0040] After being transported and dried by conveyor belt 8, the sludge is conveyed to guide scraper 7 and discharged through it. One side of guide scraper 7 slides in contact with conveyor belt 8, creating a scraping effect that effectively scrapes the dried sludge directly off the conveyor belt. This design prevents dried sludge from adhering to conveyor belt 8, preventing problems such as unloading sludge smoothly, thereby significantly improving the reliability and stability of the device during use.

[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A sludge conveying device for water treatment, characterized in that: It includes: A drying box (1), wherein a conveyor belt (8) is provided at the lower part of the interior of the drying box (1), a hot air blower (9) is fixedly installed at the top of the interior of the drying box (1), a feeding pipe (2) is fixedly installed on one side of the top of the drying box (1), a crushing box (3) is fixedly installed at the top of the feeding pipe (2), and the feeding pipe (2) is connected to the interior of the crushing box (3), fixed frames (15) are fixedly installed on both sides of the interior of the crushing box (3), and a sealing box (16) is fixedly installed on the crushing box (3) through the fixed frame (15); An extrusion screw (10) is rotatably installed inside the feeding tube (2), and the top end of the extrusion screw (10) passes through the bottom of the sealing box (16) and extends to the inside of the sealing box (16). A crushing mechanism is provided above the inside of the crushing box (3). A conduit (5) is fixedly inserted and installed below one side of the outer wall of the feeding tube (2), and the end of the conduit (5) away from the feeding tube (2) passes through the top of the drying box (1) and is connected to the inside of the drying box (1).

2. A sludge conveying device for water treatment according to claim 1, characterized in that: An opening is provided on the other side of the top of the drying box (1), and a guide scraper (7) is fixedly installed on the drying box (1) through the opening on the other side of the top, and one side of the guide scraper (7) is in sliding contact with the conveyor belt (8).

3. A sludge conveying device for water treatment according to claim 1, characterized in that: The crushing mechanism includes a transverse shaft (14), and the transverse shaft (14) is rotatably mounted above the interior of the crushing box (3). The transverse shaft (14) passes through the sealing box (16) and is rotatably connected to a sealed bearing mounted on the inner wall of the sealing box (16). A plurality of cutters (12) are fixedly mounted on the outer wall of the transverse shaft (14). A motor (4) is fixedly mounted on one side of the crushing box (3), and a driving end of the motor (4) passes through one side of the crushing box (3) and extends to the interior of the crushing box (3) and is fixedly connected to one end of the transverse shaft (14). A second bevel gear (18) is fixedly mounted on the top end of the extrusion screw (10). A first bevel gear (17) is fixedly mounted on the outer wall of the transverse shaft (14), and the first bevel gear (17) is meshed with the second bevel gear (18).

4. A sludge conveying device for water treatment according to claim 1, characterized in that: A conical platform (13) is fixedly mounted on the top of the sealing box (16).

5. A sludge conveying device for water treatment according to claim 1, characterized in that: A guide platform (11) is fixedly installed at the lower part of the crushing box (3).

6. A sludge conveying device for water treatment according to claim 1, characterized in that: A plurality of support rods (6) are fixedly installed between the bottom of the crushing box (3) and the top of the drying box (1).

7. A sludge conveying device for water treatment according to claim 1, characterized in that: The outer wall of the extrusion screw (10) and the inner wall of the feeding tube (2) are both provided with a tetrafluoroethylene coating.

Citation Information

Patent Citations

  • Sludge conveying and drying device for sewage treatment

    CN218115246U