Anaerobic microorganism inoculation tank for brewing white spirit
By forming a pressure difference between the inoculation tank and the fermentation tank and controlling the inflow of gas, the problems of low inoculation efficiency and contamination of miscellaneous bacteria are solved, and an efficient and safe inoculation process is achieved.
Patent Information
- Application Number
- CN202422398942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the brewing process of existing liquor, the inoculation efficiency between the inoculation tank and the fermentation tank is low and there is a risk of contamination of miscellaneous bacteria.
By forming a pressure difference between the inoculation tank and the fermentation tank, the gas flow inflow is controlled by using the internal gas pressure difference of the inoculation tank and the adjustment stop valve, the inoculation speed is improved, and the rapid connection and disconnection is achieved through quick-installation joints and rubber hoses to avoid the entry of mixed bacteria.
It improves the vaccination efficiency, avoids contamination of fermentation tanks, ensures the safety of vaccination and the flexibility of the system, and enhances the adaptability and sanitary conditions of the system.
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Figure CN223268601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquor brewing, in particular to an anaerobic microorganism inoculation tank used for liquor brewing. Background Art
[0002] Currently, Luzhou-flavor liquor is typically brewed in mud pits. Over the years, the microorganisms in the mud have been domesticated and enriched during the brewing process. These microorganisms are primarily anaerobic. Anaerobic bacteria in the mud break down macromolecules (starch, protein, and fat) during the brewing process, allowing them to grow and metabolize, producing the precursors of Luzhou-flavor liquor's flavor compounds, such as acetic acid, propionic acid, butyric acid, and hexanoic acid.
[0003] Currently, although workers have isolated and obtained anaerobic microorganisms with various functions from the pit mud, the flux obtained is relatively small. They need to be cultured and propagated in an inoculation tank to further amplify the flux in order to meet process requirements. After the culture is completed, the seed liquid in the inoculation tank is introduced into the fermentation tank. Existing inoculation tanks usually have an inoculation port at the top, which is equipped with a sealing cap for sealing. The inoculation tank has a connection port at the bottom, which is equipped with a connecting pipe. The inoculation tank is connected to the fermentation tank through the connecting pipe. This device uses the liquid level difference between the fermentation tank and the inoculation tank to introduce the seed liquid from the inoculation tank into the fermentation tank. The seeding speed is slow, affecting the inoculation efficiency. Utility Model Content
[0004] In order to solve the technical problem of low inoculation efficiency in the prior art, the utility model provides an anaerobic microbial inoculation tank for liquor brewing, which prevents the fermentation tank from being contaminated by miscellaneous bacteria and has high inoculation efficiency. The gas generated by the bacteria inside the inoculation tank during the cultivation process is used to form a pressure difference between the inoculation tank and the fermentation tank, thereby increasing the inoculation speed. In addition, the first stop valve is adjusted to allow the inoculation tank to ventilate the fermentation tank, so that a relatively high-pressure environment is formed in the fermentation tank, thereby preventing miscellaneous bacteria in the air from entering the fermentation tank during inoculation.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] An anaerobic microbial inoculation tank for liquor brewing comprises a tank body, an inoculation port is provided on the top of the tank body, the inoculation port is equipped with a sealing cover for sealing, a first connecting port is provided at the bottom of the tank body, and the tank body also comprises a first connecting pipe, one end of the first connecting pipe is sealedly connected to the first connecting port, and the other end of the first connecting pipe is used to introduce bacterial liquid into the equipment to be inoculated, a second connecting port is provided on the upper part of the tank body, and the tank body also comprises a second connecting pipe, a first stop valve is provided on the second connecting pipe, one end of the second connecting pipe is sealedly connected to the second connecting port, and the other end is installed with a first quick-release connector, and the second connecting pipe is used to connect to the upper part of the equipment to be inoculated.
[0007] Furthermore, a second stop valve is provided on the first connecting pipe, and a second quick-release connector is installed on the other end of the first connecting pipe.
[0008] Furthermore, the first connecting pipe and the second connecting pipe are both rubber hoses.
[0009] Furthermore, a sampling port is provided on the tank body, and a needle valve is installed on the sampling port.
[0010] Furthermore, a handle is provided on the top of the tank body.
[0011] Furthermore, a support seat is provided at the bottom of the tank body.
[0012] Furthermore, an arc structure is used to transition between the bottom wall and the side wall inside the tank.
[0013] The beneficial effects of the utility model are:
[0014] 1. The present application provides an inoculation tank that prevents contamination of a fermentation tank by miscellaneous bacteria and has a high inoculation efficiency. The gas generated by the bacteria inside the inoculation tank during the cultivation process creates a pressure difference between the inoculation tank and the fermentation tank, thereby increasing the inoculation speed. In addition, the first stop valve is adjusted to allow the inoculation tank to pass gas into the fermentation tank through the second connecting pipe, creating a relatively high-pressure environment in the fermentation tank, preventing miscellaneous bacteria in the air from entering the fermentation tank during inoculation, and ensuring the safety of inoculation. The first stop valve and the second connecting pipe can also relieve pressure in the inoculation tank to prevent excessive pressure in the inoculation tank, which poses a safety hazard.
[0015] 2. A second shut-off valve is installed on the first connecting pipe, and a second quick-release connector is installed on the other end of the first connecting pipe. The second quick-release connector allows for quick and convenient connection and disconnection of the pipe, which is very useful when frequent connections or maintenance are required. The second shut-off valve provides precise control of the liquid flow.
[0016] 3. The rubber hose has good pressure resistance and a certain degree of bending, making the connection more flexible and convenient. In addition, the hose is easy to install and disassemble. In actual application, the position or length can be adjusted according to the actual situation, which enhances the adaptability of the system.
[0017] 4. The sampling port design allows staff to obtain samples without destroying the closed system to monitor parameters such as the environmental status or microbial activity in the inoculation tank. The needle valve provides the possibility of precise control of the sampling volume, reducing the risk of external contamination.
[0018] 5. The presence of the handle greatly improves the safety and convenience during transportation, especially when the inoculation tank needs to be moved to different locations or for cleaning and maintenance.
[0019] 6. The design of the support base enables the inoculation tank to be placed stably, avoiding problems such as tipping due to instability. At the same time, it also prevents the bottom of the tank from contacting the ground, protecting the bottom of the tank and facilitating the setting of the first connection port, making it easy to completely drain the bacterial liquid in the tank.
[0020] 7. The bottom wall and side wall inside the tank are treated with a smooth structural transition, which helps to reduce dead corners and make the tank more thoroughly clean, which is conducive to maintaining good sanitary conditions and preventing bacterial growth, thereby improving product quality stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of an anaerobic microorganism inoculation tank for liquor brewing according to the present invention;
[0022] Marked in the figure are, 1-tank body, 2-inoculation port, 3-sealing cover, 4-first connecting port, 5-first connecting pipe, 6-second connecting port, 7-second connecting pipe, 8-first stop valve, 9-first quick connector, 10-second stop valve, 11-second quick connector, 12-sampling port, 13-needle valve, 14-handle, 15-support seat, 16-arc structure. DETAILED DESCRIPTION
[0023] In order to make the objectives, technical solutions and advantages of the embodiments of the present application more clearly expressed, the present invention is further described below with reference to the accompanying drawings.
[0024] First of all, it needs to be stated that the technical solutions of the embodiments of the present application are clearly and completely described. The described embodiments are part of the embodiments of the present application and are not limitations of the present utility model. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of this application.
[0025] In the description of the present invention, it should be understood that the orientations or positional relationships indicated by terms such as "first", "second", "upper", "lower", "left", "right", "inner", "outer", "axial" or "radial" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation structure and operation, and therefore cannot be understood as a limitation on the present invention.
[0026] It should be noted that, in this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium; it can mean internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0027] Reference Figure 1 The utility model provides an anaerobic microorganism inoculation tank for liquor brewing.
[0028] In some embodiments, an anaerobic microbial inoculation tank for liquor brewing includes a tank body 1, an inoculation port 2 is opened on the top of the tank body 1, the inoculation port 2 is equipped with a sealing cover 3 for sealing, a first connecting port 4 is opened at the bottom of the tank body 1, and also includes a first connecting pipe 5, one end of the first connecting pipe 5 is sealedly connected to the first connecting port 4, and the other end of the first connecting pipe 5 is used to introduce bacterial liquid into the equipment to be inoculated, a second connecting port 6 is opened on the upper part of the tank body 1, and also includes a second connecting pipe 7, a first stop valve 8 is provided on the second connecting pipe 7, one end of the second connecting pipe 7 is sealedly connected to the second connecting port 6, and the other end is installed with a first quick-release connector 9, and the second connecting pipe 7 is used to connect to the upper part of the equipment to be inoculated.
[0029] Working process: Before inoculation, light an alcohol cotton ball to sterilize around the inoculation port 2 to maintain a sterile environment at the inoculation port 2, and connect the bacteria to the inoculation tank through the inoculation port 2. After the inoculation is completed, cover it with a sealing cover 3; place the inoculation tank in an incubator for cultivation. During the cultivation process, samples are taken at the sampling port 12 of the tank body 1 through a needle valve to observe the growth status of the bacteria in real time; after the cultivation is completed, the second connecting pipe 7 on the tank body 1 is connected to the fermentation tank through the first quick-release connector 9, and the first stop valve 8 is opened first to pressurize the fermentation tank to prevent miscellaneous bacteria in the air from entering the fermentation tank during inoculation, thereby ensuring the safety of inoculation; then the first connecting pipe 5 at the bottom of the tank body 1 is connected to the sampling port of the fermentation tank through the second quick-release connector 11, and the second stop valve 10 is opened. Under the action of the pressure difference between the fermentation tank and the inoculation tank, the bacterial liquid in the inoculation tank can be quickly introduced into the fermentation tank; after the inoculation is completed, the inoculation tank can be removed.
[0030] The first connecting tube 5 and the second connecting tube 7 are preferably rubber hoses, and may also be made of silicone tubes, polytetrafluoroethylene tubes, stainless steel bellows, etc. There is no particular limitation on the materials as long as food safety is ensured.
[0031] The second connection port 6 is located at the upper portion of the tank body 1 to ensure that only air pressure is exchanged between the inoculation tank and the fermentation tank, without draining out the bacterial liquid.
[0032] The first connection port 4 is located at the bottom of the tank body 1 to ensure the complete discharge of the bacterial liquid. Optionally, the bottom of the inoculation tank is designed to be an inverted cone, which is more conducive to the complete discharge of the bacterial liquid in the inoculation tank.
[0033] In some embodiments, a second quick-connect connector 11 is installed at the other end of the first connecting pipe 5 , and a second stop valve 10 is provided on the first connecting pipe 5 .
[0034] In some embodiments, both the first connecting tube 5 and the second connecting tube 7 are rubber hoses. These hoses have good pressure resistance and a certain degree of flexibility, making the connection more flexible and convenient. Furthermore, the hoses are easy to install and remove, and their position or length can be adjusted according to actual site conditions, enhancing the adaptability of the system.
[0035] In some embodiments, a sampling port 12 is provided on the tank body 1, and a needle valve 13 is installed on the sampling port 12. The design of the sampling port 12 allows personnel to obtain samples without compromising the closed system to monitor parameters such as the environmental conditions or microbial activity within the inoculation tank. The needle valve 13 provides the ability to precisely control the sampling volume, reducing the risk of external contamination.
[0036] In some embodiments, a handle 14 is provided on the top of the tank body 1. Preferably, there are two handles 14, which are convenient for two staff members to carry it left and right, greatly improving the safety and convenience during transportation, especially when the inoculation tank needs to be moved to different locations or for cleaning and maintenance.
[0037] In some embodiments, a support base 15 is provided at the bottom of the tank body 1. The design of the support base 15 allows the inoculation tank to be placed stably, preventing problems such as tipping due to instability. It also prevents the bottom of the tank body 1 from contacting the ground, protecting the bottom of the tank body 1, and facilitating the installation of the first connection port 4, thereby facilitating the complete drainage of the bacterial liquid in the tank body 1.
[0038] In some embodiments, a circular arc structure 16 is used to transition between the bottom wall and the side wall of the tank body 1. The use of a smooth transition structure 16 between the bottom wall and the side wall of the tank body 1 helps to reduce dead corners, allowing for more thorough cleaning of the tank body 1, maintaining good sanitary conditions, preventing bacterial growth, and thus improving product quality stability.
Claims
1. An anaerobic microbial inoculation tank for liquor brewing, comprising a tank body (1), an inoculation port (2) provided on the top of the tank body (1), the inoculation port (2) being equipped with a sealing cover (3) for sealing, a first connecting port (4) provided on the bottom of the tank body (1), and a first connecting pipe (5), one end of the first connecting pipe (5) being sealedly connected to the first connecting port (4), and the other end of the first connecting pipe (5) being used for introducing bacterial liquid into a device to be inoculated, wherein: The upper portion of the tank body (1) is provided with a second connecting port (6), and further includes a second connecting pipe (7). The second connecting pipe (7) is provided with a first stop valve (8). One end of the second connecting pipe (7) is sealedly connected to the second connecting port (6), and the other end is provided with a first quick-release connector (9). The second connecting pipe (7) is used to be connected to the upper portion of the device to be inoculated.
2. The anaerobic microorganism inoculation tank for liquor brewing as claimed in claim 1, characterized in that: A second quick-release connector (11) is installed at the other end of the first connecting pipe (5), and a second stop valve (10) is provided on the first connecting pipe (5).
3. The anaerobic microorganism inoculation tank for liquor brewing as claimed in claim 1, characterized in that: The first connecting pipe (5) and the second connecting pipe (7) are both rubber hoses.
4. The anaerobic microorganism inoculation tank for liquor brewing as claimed in claim 1, characterized in that: A sampling port (12) is provided on the tank body (1), and a needle valve (13) is installed on the sampling port (12).
5. The anaerobic microorganism inoculation tank for liquor brewing as claimed in claim 1, characterized in that: A handle (14) is provided on the top of the tank body (1).
6. The anaerobic microorganism inoculation tank for liquor brewing as claimed in claim 1, characterized in that: A support seat (15) is provided at the bottom of the tank body (1).
7. The anaerobic microorganism inoculation tank for liquor brewing according to any one of claims 1 to 6, characterized in that: A circular arc structure (16) is used to transition between the bottom wall and the side wall inside the tank body (1).