Efficient cleaning frame device for PVD coating
By designing the PVD coating efficient cleaning frame device and adopting vertical fixtures and inclined slot structures, the cleaning problem of blind hole workpieces is solved, and multiple workpieces are simultaneously cleaned and blow-dried, improving the coating quality and appearance.
Patent Information
- Application Number
- CN202422583988.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the prior art, the cleaning of PVD coated workpieces, especially blind hole workpieces, is poor, resulting in moisture residue and rust, affecting the quality and appearance of the coating, and conventional cleaning devices are difficult to meet the requirements of multi-workpiece clamping and water blowing.
A PVD-coated high-efficiency cleaning frame device is designed, adopting a vertical cleaning fixture and an inclined slot structure, combining rotatable partition rods and screw limits to ensure the workpiece is placed inclinedly and drained effectively, providing multiple workpiece clamping and blow-drying space.
It realizes the simultaneous cleaning and blow-drying of multiple workpieces, effectively removes moisture in blind holes, meets the quality requirements before coating, and improves the cleaning effect and appearance quality.
Smart Images

Figure CN223268749U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of PVD coating fixtures, and in particular to a PVD coating high-efficiency cleaning frame device. Background Art
[0002] PVD coatings are increasingly used in cutting tools, molds, parts, industrial components and other fields due to their excellent wear resistance, low friction, high temperature oxidation resistance, corrosion resistance and other performance characteristics.
[0003] Because PVD is a vacuum coating process, the cleanliness requirements for the workpiece surface are extremely high, free of grease and other contaminants. Ultrasonic cleaning is essential before coating. Conventional ultrasonic cleaning uses a horizontal workpiece cleaning fixture, typically two layers. Manual water jetting is difficult for more layers, the number of clamps is limited, and workpieces with holes on the bottom are difficult to handle.
[0004] When ultrasonically cleaning low-carbon steel workpieces with blind holes, moisture remains in the blind holes, the workpieces are prone to rust, the cleaning quality is unqualified, and the coating quality is affected. At the same time, watermarks remain, affecting the appearance of the coating and failing to meet the quality requirements before coating, which urgently needs to be solved. Utility Model Content
[0005] The purpose of this application is to provide a PVD coating high-efficiency cleaning frame device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present application provides a PVD coating high-efficiency cleaning frame device using the following technical solutions:
[0007] A PVD coating high-efficiency cleaning frame device includes a cleaning frame and a cleaning fixture installed in the cleaning frame. The cleaning fixture can be detachably installed in the cleaning frame. The cleaning fixture includes a square frame and several clamping mechanisms. Hooks are respectively fixed to the side walls at both ends of the top and bottom of the square frame. Several slots for clamping the clamping mechanisms are evenly opened on the side of the square frame from top to bottom, and the slots are arranged in an inclined shape.
[0008] The clamping mechanism comprises a sheet-like connecting plate, a plurality of clamping rods for placing workpieces are fixed on the connecting plate at even intervals, and stop blocks are provided at both ends of the connecting plate.
[0009] Preferably, partition rods are rotatably connected to both sides of the top of the square frame.
[0010] By adopting the above technical solution, on the one hand, the partition rod can be used as a handle to facilitate the removal and placement of the cleaning fixture; on the other hand, the cleaning fixture is placed on the cross bar of the cleaning frame, and the partition rod is rotated to a horizontal position, which can serve as a partition between adjacent tooling.
[0011] The cleaning frame includes a bottom frame and two side frames, the two side frames are fixed on the bottom frame, a cross bar is symmetrically fixed between the two side frames, the hook can be matched and clamped in the cross bar, and the hook at the bottom of the square frame can be clamped in the bottom frame.
[0012] A handle is fixed on the side frame.
[0013] Preferably, a screw is threadedly connected to the side frame on one side, and a cushion block is rotatably connected to the end of the screw, and the cushion block can abut against the partition rod.
[0014] By adopting the above technical solution, by rotating the screw, the screw drives the pad to press against the partition rod, and several cleaning fixtures can be tightly pressed and limited on the cleaning frame to ensure the partition effect. During the cleaning and drying process, the cleaning fixture will not swing back and forth in the cleaning frame.
[0015] To sum up, the present application includes at least one of the following beneficial technical effects: the PVD coating high-efficiency cleaning frame device adopts a vertical cleaning fixture to be placed in the cleaning frame to ensure convenient water blowing. It can be placed in four or five rows and can clamp a large number of workpieces. The clamping mechanism in the cleaning fixture is arranged in an inclined shape, and the workpiece is also hung on the clamping mechanism at a certain inclination angle to facilitate drainage. At the same time, there is enough space between adjacent cleaning fixtures to facilitate water blowing, and the moisture in the blind hole can be blown dry, so that the quality requirements before coating can be met. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0017] Figure 2 It is a structural diagram of a cleaning fixture used in an embodiment of the present application.
[0018] Explanation of the accompanying reference numerals: 1. Cleaning frame; 11. Cross bar; 12. Screw; 13. Spacer; 2. Cleaning fixture; 21. Square frame; 211. Hook; 212. Slot; 22. Clamping mechanism; 221. Connecting plate; 222. Clamping rod; 2211. Stop block; 3. Partition rod. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1-2 This application is described in further detail.
[0020] The present application discloses a PVD coating high-efficiency cleaning frame device, referring to Figure 1-2, including a cleaning frame 1 and a cleaning fixture 2 installed in the cleaning frame 1, the cleaning fixture 2 can be detachably installed in the cleaning frame 1, the cleaning fixture 2 includes a square frame 21 and several clamping mechanisms 22, and hooks 211 are respectively fixed on the side walls at both ends of the top and bottom of the square frame 21, and a number of slots 212 for clamping the clamping mechanism 22 are evenly opened from top to bottom on the side of the square frame 21, and the slots 212 are arranged in an inclined shape. The clamping mechanism 22 includes a sheet-like connecting plate 221, and a number of clamping rods 222 for placing workpieces are evenly fixed on the connecting plate 221. Stop blocks 2211 are provided at both ends of the connecting plate 221. The setting of the stop block 2211 can limit the connecting plate 221 to prevent it from moving left and right in the square frame 21. The clamping mechanism 22 can be customized according to the type of workpiece.
[0021] The cleaning frame 1 includes a bottom frame and two side frames. The two side frames are fixed on the bottom frame. A cross bar 11 is symmetrically fixed between the two side frames. The hook 211 can be matched and clamped in the cross bar 11. The hook 211 at the bottom of the square frame 21 can be clamped in the bottom frame. A handle is fixed on the side frame.
[0022] Reference Figure 1 and Figure 2 The top and sides of the square frame 21 are rotatably connected with partition rods 3. On the one hand, the partition rods 3 can be used as handles to facilitate the placement of the cleaning fixture 2; on the other hand, the cleaning fixture 2 is placed on the crossbar 11 of the cleaning frame 1, and the partition rods 3 are rotated to a horizontal position to serve as a partition between adjacent fixtures.
[0023] Reference Figure 1 A screw rod 12 is threadedly connected to the side frame on one side, and a pad 13 is rotatably connected to the end of the screw rod 12, and the pad 13 can abut against the partition rod 3.
[0024] By rotating the screw 12, the screw 12 drives the pad 13 to press against the partition rod 3, so that several cleaning fixtures 2 can be tightly pressed and limited on the cleaning frame 1 to ensure the partition effect. During the cleaning and drying process, the cleaning fixtures 2 will not swing back and forth in the cleaning frame 1.
[0025] The implementation principle of the PVD coating high-efficiency cleaning frame device in the embodiment of the present application is as follows:
[0026] First, hang the square frame 21 in the cleaning frame 1, select a suitable clamping mechanism 22 according to the size of the workpiece to be cleaned, and insert the clamping mechanism 22 into the slot 212 of the square frame in turn. After that, the staff will put the workpiece on the clamping rod 222 of the clamping mechanism 22 in turn (the slot 212 is set in an inclined shape, and the workpiece can also be tilted at a certain angle to facilitate drainage), and hang multiple square frames 21 on the cleaning frame 1 in turn. Adjacent square frames 21 are separated by partition rods 3 to ensure that the workpiece can fully contact with water during the cleaning process, and there is enough space and angle for drying during the drying process.
[0027] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A PVD coating high-efficiency cleaning frame device, comprising a cleaning frame (1) and a cleaning fixture (2) installed in the cleaning frame (1), wherein the cleaning fixture (2) is detachably installed in the cleaning frame (1), and is characterized in that: The cleaning fixture (2) comprises a square frame (21) and a plurality of clamping mechanisms (22). Hooks (211) are fixed to the side walls at both ends of the top and bottom of the square frame (21). A plurality of slots (212) for clamping the clamping mechanisms (22) are evenly arranged on the side of the square frame (21) from top to bottom. The slots (212) are arranged in an inclined shape.
2. The PVD coating high-efficiency cleaning frame device according to claim 1, characterized in that: The clamping mechanism (22) comprises a sheet-shaped connecting plate (221), a plurality of clamping rods (222) for placing workpieces fixed at even intervals on the connecting plate (221), and stop blocks (2211) at both ends of the connecting plate (221).
3. The PVD coating high-efficiency cleaning frame device according to claim 1, characterized in that: Partition rods (3) are rotatably connected to both sides of the top of the square frame (21).
4. The PVD coating high-efficiency cleaning frame device according to claim 3, characterized in that: The cleaning frame (1) comprises a bottom frame and two side frames, the two side frames are fixed on the bottom frame, a cross bar (11) is symmetrically fixed between the two side frames, the hook (211) can be matched and clamped in the cross bar (11), and the hook (211) at the bottom of the square frame (21) can be clamped in the bottom frame.
5. The PVD coating high-efficiency cleaning frame device according to claim 4, characterized in that: A handle is fixed on the side frame.
6. The PVD coating high-efficiency cleaning frame device according to claim 4, characterized in that: A screw rod (12) is threadedly connected to the side frame on one side, and a cushion block (13) is rotatably connected to the end of the screw rod (12), and the cushion block (13) can abut against the partition rod (3).