Microfiber fabric shaping device

Abstract

The utility model provides a microfiber fabric shaping device which comprises two lifting type heat dissipation supporting frames, an upper shaping pressure equalizing machine and a lower shaping pressure equalizing machine, the number of the lifting type heat dissipation supporting frames is two, and the upper shaping pressure equalizing machine and the lower shaping pressure equalizing machine are installed between the two lifting type heat dissipation supporting frames. The upper shaping equalizer is located above the lower shaping equalizer, and the upper shaping equalizer and the lower shaping equalizer are the same in structure; the upper and lower equalizers are integrated to realize double-sided uniform pressing and heating, the sizing consistency is improved, the lifting type heat dissipation support frame is matched with the bidirectional actuator, the distance is flexibly adjusted to adapt to various fabrics, the universality is enhanced, the built-in heat dissipation window and the fan work cooperatively, heat dissipation is efficient, overheating is prevented, stable operation is guaranteed, the compact design is combined with the sliding groove and the sliding block, the structure is simplified, and the production cost is reduced. The maintenance cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of fabric shaping, in particular to a microfiber fabric shaping device. Background Art

[0002] In the processing of microfiber fabrics, shaping is a crucial step, directly affecting the final quality and appearance of the fabric. Traditional microfiber fabric shaping devices often have the following problems: First, the fabric is unevenly heated during the shaping process, resulting in inconsistent shaping results; second, the device structure is complex, resulting in high adjustment and maintenance costs; third, the heat dissipation effect is poor, which can easily lead to equipment overheating, affecting production efficiency and product quality.

[0003] Therefore, it is very necessary to invent a kind of microfiber fabric shaping device. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a microfiber fabric shaping device, comprising a lifting heat dissipation support frame, an upper shaping equalizing press and a lower shaping equalizing press, wherein the lifting heat dissipation support frame is provided with two, and the upper shaping equalizing press and the lower shaping equalizing press are installed between the two lifting heat dissipation support frames, the upper shaping equalizing press is located above the lower shaping equalizing press, and the two have the same structure;

[0005] The lifting heat dissipation support frame includes a support panel, a slide groove, a heat dissipation window, a heat dissipation fan and a bidirectional screw linear actuator. The slide groove is arranged on the support panel in a mirror-symmetrical manner, the heat dissipation window is embedded in the middle of the support panel, and the heat dissipation fan is fixedly installed on the outside of the heat dissipation window; the bidirectional screw linear actuator is fixedly installed on the inner side of the support panel in a mirror-symmetrical manner, and the bidirectional screw linear actuator is fixedly connected to the upper shaping and equalizing press and the lower shaping and equalizing press respectively;

[0006] The upper shaping and balancing press and the lower shaping and balancing press include supporting side plates, conveying rollers, driving motors, hot pressing and shaping belts, sliders and heating rods. Two supporting side plates are provided, and two mirror-symmetrical conveying rollers are rotatably installed on the inner sides of the two supporting side plates. Either end of one of the conveying rollers rotates through one of the supporting side plates and is fixed to the output end of the driving motor fixedly installed on the outside thereof. The conveying rollers are equipped with the shaping belts; the sliders are fixedly installed on the outer sides of the supporting side plates, and the heating rods are fixedly installed on the inner sides thereof.

[0007] Preferably, the heat dissipation window and the bidirectional screw linear actuator are located between two mirror-symmetrically arranged sliding grooves, and the heat dissipation window is located between two mirror-symmetrically arranged bidirectional screw linear actuators.

[0008] Preferably, the bidirectional screw linear actuator is a bidirectional actuator, and two of the bidirectional screw linear actuators are fixedly mounted in parallel on the support panel. The driving screw of the bidirectional screw linear actuator is provided with two sections of spirals with different rotation directions, namely a left spiral and a right spiral.

[0009] Preferably, there is an area between the upper shaping and equalizing press machine and the lower shaping and equalizing press machine for allowing the microfiber fabric to pass through, and the area is a hot pressing and shaping area, and the heat dissipation windows are provided on both sides of this area.

[0010] Preferably, the heating rod is fixedly installed at the lower inner side of the supporting side plate, and the heating rod is in contact with the inner surface of the hot pressing and shaping belt. The sliders are fixedly installed at both ends of one of the supporting side plates, and the sliders and driving motors are fixedly installed at both ends of the other supporting side plate, and the driving motor and slider are slidably arranged in the slide groove.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This utility model integrates an upper shaping equalizing press and a lower shaping equalizing press to achieve simultaneous and uniform pressure and heating on the upper and lower sides of the fabric, significantly improving the consistency of the shaping effect. Its lifting heat dissipation support frame is equipped with a bidirectional screw linear actuator, which can flexibly adjust the distance between the two equalizing presses to meet the needs of diverse fabrics and enhance the versatility and flexibility of the equipment. In addition, the built-in heat dissipation window and the heat dissipation fan work together efficiently to effectively discharge heat during the shaping process, ensuring stable operation of the equipment while avoiding overheating problems. The compact structural design, relying on the ingenious combination of the slide and the slider, simplifies the mechanical components and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 It is a partial cross-sectional structural schematic diagram of the present utility model.

[0015] Figure 3 This utility model Figure 3 A is a schematic diagram of the locally enlarged structure.

[0016] In the picture:

[0017] Lifting heat dissipation support frame 1, support panel 11, slide 12, heat dissipation window 13, heat dissipation fan 14, bidirectional screw linear actuator 15, upper shaping and balancing press 2, lower shaping and balancing press 3, support side plate 21, conveying roller 22, drive motor 23, hot pressing and shaping belt 24, slider 25, heating rod 26, lower shaping and balancing press 3. DETAILED DESCRIPTION

[0018] In order to help those skilled in the art better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.

[0019] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0020] As attached Figure 1 To the attached Figure 3 As shown:

[0021] The utility model provides a microfiber fabric shaping device, including a lifting heat dissipation support frame 1, an upper shaping and equalizing press 2 and a lower shaping and equalizing press 3. The lifting heat dissipation support frame 1 is provided with two, and the upper shaping and equalizing press 2 and the lower shaping and equalizing press 3 are installed between the two lifting heat dissipation support frames 1. The upper shaping and equalizing press 2 is located above the lower shaping and equalizing press 3, and the two have the same structure.

[0022] Furthermore, the lifting heat dissipation support frame 1 includes a support panel 11, a slide 12, a heat dissipation window 13, a heat dissipation fan 14 and a bidirectional screw linear actuator 15. The slide 12 is arranged on the support panel 11 in a mirror-symmetrical manner, the heat dissipation window 13 is embedded in the middle of the support panel 11, and the heat dissipation fan 14 is fixedly installed on the outside of the heat dissipation window 13; the bidirectional screw linear actuator 15 is fixedly installed on the inner side of the support panel 11 in a mirror-symmetrical manner, and the bidirectional screw linear actuator 15 is fixedly connected to the upper forming and equalizing press 2 and the lower forming and equalizing press 3 respectively.

[0023] Furthermore, the upper shaping and balancing press 2 and the lower shaping and balancing press 3 include supporting side plates 21, conveying rollers 22, drive motors 23, hot pressing and shaping belts 24, sliders 25 and heating rods 26. Two supporting side plates 21 are provided, and two mirror-symmetrical conveying rollers 22 are rotatably installed on the inner sides of the two supporting side plates 21. Either end of one of the conveying rollers 22 rotates through one of the supporting side plates 21 and is fixed to the output end of the drive motor 23 fixedly installed on the outside thereof. The conveying roller 22 is assembled with the shaping belt 24; the slider 25 is fixedly installed on the outer side of the supporting side plate 21, and the heating rod 26 is fixedly installed on the inner side thereof.

[0024] Furthermore, the heat dissipation window 13 is cleverly positioned between two mirror-symmetrical chutes 12, and the window itself is located between two parallel, bidirectional screw linear actuators 15. This layout not only ensures that the heat dissipation window 13 can effectively dissipate heat generated during the shaping process, but also prevents the heat dissipation channel from being blocked when the actuators adjust their spacing, ensuring the continuity and stability of the heat dissipation effect.

[0025] Furthermore, the bidirectional screw linear actuator 15, a key component for adjusting the spacing between the upper and lower shaping and balancing presses 2 and 3, is designed as a bidirectional actuator capable of driving movement in both directions simultaneously. Each actuator's drive screw 15 is equipped with two helices with different rotation directions (left-hand and right-hand), allowing the upper and lower components to move in opposite or same directions simultaneously during rotation, thereby achieving precise adjustment of the spacing.

[0026] Furthermore, between the upper and lower shaping presses 2 and 3, there is an area that allows microfiber fabrics to pass through. This area is the hot pressing and shaping area. Heat dissipation windows 13 are set on both sides of this area to further ensure that heat on both sides of the fabric can be effectively dissipated during the shaping process, avoiding fabric damage or uneven shaping caused by local overheating.

[0027] Furthermore, heating rods 26 are fixedly mounted on the inner lower side of each supporting side plate 21. These heating rods 26 directly contact the inner surface of the heat-pressing and shaping belt 24, transferring heat to the belt via conduction, thereby heating the fabric. This design ensures uniform and rapid heat transfer to the fabric, improving shaping efficiency.

[0028] Furthermore, sliders 25 are mounted on each end of the supporting side panels 21. One supporting side panel 21 has sliders 25 mounted on both ends to facilitate its sliding within the chute 12. The other supporting side panel 21 has a slider 25 mounted on one end and a drive motor 23 mounted on the other end. The drive motor 23 is connected to the conveyor roller 22 through its output end, rotating the conveyor roller 22 and thereby driving the heat-pressing and shaping belt 24 and the fabric. This structure enables the entire shaping process to proceed continuously and smoothly, while ensuring stable conveyance and precise shaping of the fabric.

[0029] The working principle is as follows: First, the bidirectional screw linear actuator 15 in the lifting heat dissipation support frame 1 is activated. Because the bidirectional screw linear actuator 15 is designed as a bidirectional actuator and is equipped with two helices with different rotation directions (left helix and right helix), when the actuator rotates, it can simultaneously drive the upper shaping and equalizing press 2 and the lower shaping and equalizing press 3 to move in opposite or same directions, thereby precisely adjusting the distance between them. This adjustment mechanism can flexibly adapt to microfiber fabrics of different thicknesses and materials, ensuring that the pressure and heat applied during the shaping process are evenly distributed.

[0030] Next, the microfiber fabric to be shaped is fed into the hot-pressing and shaping area between the upper and lower shaped equalizing presses 2 and 3. At this point, heating rods 26, mounted on the inner side of the support side panels 21, begin operating. They directly contact the inner surface of the hot-pressing and shaping belt 24, transferring heat to the belt via heat conduction, thereby uniformly heating the fabric. This heating method not only improves shaping efficiency but also ensures uniform heating of the fabric, avoiding shaping problems caused by localized overheating or insufficient temperature.

[0031] Then, the drive motor 23 is started. The output end of the drive motor 23 is connected to the conveyor roller 22. By driving the conveyor roller 22 to rotate, it drives the heat-setting belt 24 and the fabric to move within the heat-setting area. During this movement, the fabric is subjected to uniform pressure and heat from the upper and lower heat-setting presses 2 and 3, achieving heat-setting of the fabric.

[0032] During the hot-pressing and shaping process, the heat dissipation window 13 and cooling fan 14 in the lifting heat dissipation support frame 1 play a key role. The heat dissipation window 13 is located between two mirror-symmetrical slideways 12 and between two parallel, bidirectional screw linear actuators 15. This layout ensures that the heat dissipation window 13 is not obstructed when the actuators adjust their spacing. Simultaneously, the cooling fan 14 continuously operates, dissipating heat generated during the shaping process through the heat dissipation window 13, preventing overheating and ensuring long-term stable operation.

[0033] Finally, the heat-pressed microfiber fabric is output from the heat-pressing shaping area, completing the shaping process. Due to the compact structure, easy operation, good heat dissipation, and flexibility to adapt to different fabric requirements, the microfiber fabric shaping device provided by the utility model can significantly improve the microfiber fabric shaping efficiency and production line capacity.

[0034] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the scope of protection of the utility model.

Claims

1. A microfiber fabric shaping device, characterized in that: The invention comprises a lifting heat dissipation support frame (1), an upper shaping and equalizing press (2) and a lower shaping and equalizing press (3), wherein two lifting heat dissipation support frames (1) are provided, and the upper shaping and equalizing press (2) and the lower shaping and equalizing press (3) are installed between the two lifting heat dissipation support frames (1), the upper shaping and equalizing press (2) is located above the lower shaping and equalizing press (3), and the two have the same structure; The lifting heat dissipation support frame (1) comprises a support panel (11), a slide groove (12), a heat dissipation window (13), a heat dissipation fan (14) and a bidirectional screw linear actuator (15); the slide groove (12) is arranged on the support panel (11) in a mirror-symmetrical manner; the heat dissipation window (13) is embedded in the middle of the support panel (11); the heat dissipation fan (14) is fixedly installed on the outside of the heat dissipation window (13); the bidirectional screw linear actuator (15) is fixedly installed on the inner side of the support panel (11) in a mirror-symmetrical manner; the bidirectional screw linear actuator (15) is fixedly connected to the upper shaping and equalizing press (2) and the lower shaping and equalizing press (3) respectively; The upper shaping and equalizing press (2) and the lower shaping and equalizing press (3) comprise supporting side plates (21), conveying rollers (22), a driving motor (23), a hot pressing and shaping belt (24), a slider (25) and a heating rod (26). Two supporting side plates (21) are provided, and two mirror-symmetrical conveying rollers (22) are rotatably mounted on the inner sides of the two supporting side plates (21). Either end of one of the conveying rollers (22) rotates through one of the supporting side plates (21) and is fixed to the output end of the driving motor (23) fixedly mounted on the outside thereof. The conveying roller (22) is assembled with the shaping belt (24); the slider (25) is fixedly mounted on the outer side of the supporting side plate (21), and the heating rod (26) is fixedly mounted on the inner side thereof.

2. The microfiber fabric shaping device according to claim 1, characterized in that: The heat dissipation window (13) and the bidirectional screw linear actuator (15) are located between the two mirror-symmetrically arranged sliding grooves (12), and the heat dissipation window (13) is located between the two mirror-symmetrically arranged bidirectional screw linear actuators (15).

3. The microfiber fabric shaping device according to claim 1, characterized in that: The bidirectional screw linear actuator (15) is a bidirectional actuator. Two bidirectional screw linear actuators (15) are fixedly mounted in parallel on the support panel (11). The driving screw of the bidirectional screw linear actuator (15) is provided with two sections of spirals with different rotation directions, namely, one section of left spiral and one section of right spiral.

4. The microfiber fabric shaping device according to claim 1, characterized in that: There is an area between the upper shaping and equalizing press (2) and the lower shaping and equalizing press (3) that allows the microfiber fabric to pass through, and this area is a hot pressing and shaping area, and the heat dissipation windows (13) are provided on both sides of this area.

5. The microfiber fabric shaping device according to claim 1, characterized in that: The heating rod (26) is fixedly installed at the lower inner side of the supporting side plate (21), and the heating rod (26) contacts the inner surface of the hot pressing and shaping belt (24). The sliders (25) are fixedly installed at both ends of one of the supporting side plates (21), and the sliders (25) and the driving motor (23) are fixedly installed at both ends of the other supporting side plate (21). The driving motor (23) and the slider (25) are slidably arranged in the sliding groove (12).

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