Jacket steel pile simulation pile combination device

Through the conduit frame steel pile simulation pile combination device, the combination of multiple simulated piles is achieved by using rotating support and connecting clips, which solves the problem of long skirt pile testing time in traditional construction mode, improves construction efficiency and saves costs.

CN223269287UActive Publication Date: 2025-08-26ZHONGHAI FULU HEAVY IND CO LTD
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Patent Information

Application Number
CN202422532898.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-26
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Under the traditional construction mode, the single skirt pile of the conduit steel pile is tested for a long time, and it takes nearly one month to test all skirt piles, with a long construction cycle and low efficiency, occupying equipment resources.

Method used

A conduit frame steel pile simulation pile combination device is designed, including a rotary support and a plurality of simulated pile main bodies installed thereon and a counterweight hanging basket. The combination of multiple simulated piles is realized through the rotary support and the connecting card, and all skirt piles can be inserted simultaneously for testing.

Benefits of technology

The simulated steel pile test of all skirt piles is achieved in a single time, which improves construction efficiency, saves construction costs, and avoids material back-shipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jacket steel pile simulation pile combination device, and relates to the field of sea oil engineering. The jacket steel pile simulation pile combination device comprises a rotary supporting piece, a plurality of simulation pile bodies and a counterweight hanging basket, wherein the simulation pile bodies and the counterweight hanging basket are installed on the rotary supporting piece. The rotating supporting piece comprises a supporting column, a rotating disc, a positioning gear, a cantilever and a connecting clamping piece. According to the jacket steel pile simulation pile combination device, the connecting clamping pieces move along the rotating disc and then are fixed, so that the angles between the multiple simulation pile bodies meet the use requirement, and then the connecting clamping pieces are used for fixing, so that a simulation pile combination in a combined form is formed; at the moment, the device can be inserted into all skirt piles at the same time for simulation steel pile testing, all skirt pile simulation pile testing of a single guide pipe leg is completed at a time, the construction efficiency is improved, meanwhile, material reshipment work during single simulation pile testing is avoided, and the construction cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of offshore oil engineering, in particular to a jacket steel pile simulation pile combination device. Background Art

[0002] During the construction of deepwater jackets for offshore oil projects, steel pile-type jackets are a more common type of jacket structure. During the offshore installation phase, steel piles are driven into the seabed through the jacket skirt pile structure. Finally, concrete is poured into the enclosed space formed between the pile holders, packers and steel piles in the skirt piles to fully secure the jacket.

[0003] During the onshore construction phase of a jacket, to ensure proper function of the packers within the skirt piles during offshore installation, individual dummy piles of corresponding specifications are typically rolled according to the skirt pile size. Each skirt pile is then tested sequentially to ensure the required sealing performance. Traditionally, a single dummy pile is used to test all skirt piles in sequence. Testing a single skirt pile takes approximately three days, and testing all skirt piles takes nearly a month. This results in a long construction cycle, occupies resources such as cranes, and reduces construction efficiency. Therefore, a jacket steel pile dummy pile assembly device has been developed to address these issues. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a jacket steel pile simulation pile combination device, which solves the problem that in the traditional construction mode, one simulation pile is used to test all skirt piles in sequence during construction. The test time of a single skirt pile is about 3 days, and it takes nearly a month to test all skirt piles. The construction period is long, equipment resources such as cranes are occupied, and the construction efficiency is low.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a jacket steel pile simulation pile assembly device, comprising a rotating support and a plurality of simulation pile bodies and a counterweight hanging basket mounted on the rotating support;

[0006] The rotating support member includes:

[0007] Support columns;

[0008] A turntable is fixed on the top of the support column;

[0009] A cantilever is rotatably mounted on a turntable, and a plurality of simulated pile bodies and a counterweight basket are respectively mounted on the outer ends of the cantilever;

[0010] A positioning gear, which is fixedly arranged in the turntable;

[0011] The connecting clamp is fixedly arranged on the inner end portion of the cantilever, and the connecting clamp is movably connected with the positioning gear.

[0012] Preferably, a suspension connecting shaft is welded to the top of the simulated pile body and the counterweight hanging basket, and the suspension connecting shaft is fixedly installed in the cantilever by bolts.

[0013] Preferably, the simulated pile body includes two groups of outer tubes and rectangular ribs fixedly arranged on the inner circles of the two groups of outer tubes, and the inner tubes are fixedly installed inside the rectangular ribs.

[0014] Preferably, connecting flanges are fixedly installed on opposite ends of the two groups of inner tubes, and fixing bolts are installed between the two groups of connecting flanges.

[0015] Preferably, an annular groove is provided on the top of the turntable, and the positioning gear is fixedly arranged in the annular groove.

[0016] Preferably, the connecting card includes:

[0017] A sliding anti-slip seat is slidably connected in the annular groove and is fixedly connected to the cantilever;

[0018] A plug-in component is horizontally slidably arranged in a sliding anti-disengagement seat, and a front end of the plug-in component is movably plugged into the positioning gear;

[0019] The wedge block is vertically slidably arranged in the sliding anti-drop seat, and the wedge block abuts against the end of the plug-in component.

[0020] Preferably, a driving screw is threadedly connected to the top of the sliding anti-slip seat, and the bottom end of the driving screw is rotatably connected to the wedge block.

[0021] Preferably, a slide rail is fixedly provided inside the sliding anti-disengagement seat, the connector is slidably connected to the outer surface of the slide rail, and a return spring is movably sleeved on the outer surface of the slide rail.

[0022] The utility model discloses a conductor frame steel pile simulation pile combination device, which has the following beneficial effects: when the device is in use, the connecting clamps are moved along the annular groove and then fixed, so that the angles between the multiple simulation pile bodies meet the use requirements, and then fixed by the connecting clamps to form a combined simulation pile combination. At this time, all skirt piles can be inserted at a time to perform simulation steel pile testing, and all skirt pile simulation pile tests of a single conductor leg can be completed at one time, thereby improving construction efficiency, avoiding the work of transporting materials during a single simulation pile test, and saving construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the overall outer surface structure of the utility model;

[0025] Figure 2 This is a cross-sectional view of the top structure of the rotary support member of the utility model;

[0026] Figure 3 This is a schematic diagram of the main structure of the simulated pile of the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the connecting card of the utility model.

[0028] In the figure: 1. Rotating support; 11. Support column; 12. Turntable; 13. Annular groove; 14. Positioning gear; 15. Cantilever; 16. Connecting clamp; 161. Sliding anti-disengagement seat; 162. Connector; 163. Driving screw; 164. Wedge block; 165. Return spring; 166. Slide rail; 2. Simulated pile body; 21. Outer tube; 22. Rectangular rib plate; 23. Inner tube; 24. Connecting flange; 25. Fixing bolt; 26. Suspension connecting shaft; 3. Counterweight hanging basket. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0030] The embodiment of the present application provides a jacket steel pile simulation pile assembly device, which solves the problem of the traditional construction mode in which one simulation pile is used to test all skirt piles in sequence during construction. The test time of a single skirt pile is about 3 days, and it takes nearly a month to test all skirt piles. The construction period is long, equipment resources such as cranes are occupied, and the construction efficiency is low.

[0031] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0032] The embodiment of the utility model discloses a jacket steel pile simulation pile assembly device.

[0033] According to the attached Figure 1-4 As shown, it includes a rotating support 1 and a plurality of simulated pile bodies 2 and a counterweight basket 3 installed on the rotating support 1;

[0034] The rotating support 1 includes a support column 11, a turntable 12, a positioning gear 14, a cantilever 15 and a connecting clamp 16; the turntable 12 is fixedly arranged on the top of the support column 11; the cantilever 15 is rotatably arranged on the turntable 12, and multiple simulated pile bodies 2 and counterweight baskets 3 are respectively installed on the outer ends of the cantilever 15; the positioning gear 14 is fixedly arranged in the turntable 12, the connecting clamp 16 is fixedly arranged at the inner end of the cantilever 15, and the connecting clamp 16 is movably engaged with the positioning gear 14, and an annular groove 13 is opened on the top of the turntable 12, and the positioning gear 14 is fixedly arranged in the annular groove 13.

[0035] By moving the connecting clamp 16 along the turntable 12 and then fixing it, the angles between the multiple simulated pile bodies 2 meet the use requirements, and then fixing them through the connecting clamp 16, a combined simulated pile combination is formed. At this time, all skirt piles can be inserted at the same time to perform simulated steel pile testing, and all skirt pile simulated pile tests of a single conduit leg can be completed at one time, thereby improving construction efficiency, avoiding the work of transporting materials during a single simulated pile test, and saving construction costs.

[0036] A suspension connecting shaft 26 is welded to the top of the simulated pile body 2 and the counterweight basket 3. The suspension connecting shaft 26 is fixedly installed in the cantilever 15 by bolts, which facilitates the installation of the counterweight basket 3. At the same time, during use, by adjusting the angle of the counterweight basket 3 and then pouring counterweights into it, including but not limited to sand and water, a counterweight balancing effect is achieved to prevent the rotating support 1 from tipping over.

[0037] The simulated pile body 2 includes two groups of outer tubes 21 and rectangular ribs 22 fixedly arranged on the inner circles of the two groups of outer tubes 21. The inner tubes 23 are fixedly installed inside the rectangular ribs 22. The opposite ends of the two groups of inner tubes 23 are fixedly installed with connecting flanges 24. Fixing bolts 25 are installed between the two groups of connecting flanges 24 to facilitate docking.

[0038] The connecting clamp 16 includes a sliding anti-drop seat 161, a plug-in connector 162, a drive screw 163, a wedge block 164, a return spring 165 and a slide rail 166;

[0039] The sliding anti-detachment seat 161 is slidably connected in the annular groove 13, and the sliding anti-detachment seat 161 is fixedly connected to the cantilever 15, the connector 162 is horizontally slidably set in the sliding anti-detachment seat 161, and the front end of the connector 162 is movably plugged into the positioning gear 14, the wedge block 164 is vertically slidably set in the sliding anti-detachment seat 161, and the wedge block 164 is abutted against the end of the connector 162, the top of the sliding anti-detachment seat 161 is threadedly connected to the drive screw 163, and the bottom end of the drive screw 163 is rotatably connected to the wedge block 164, the interior of the sliding anti-detachment seat 161 is fixedly provided with a slide rail 166, the connector 162 is slidably connected to the outer surface of the slide rail 166, and the outer surface of the slide rail 166 is movably sleeved with a return spring 165.

[0040] By sliding the anti-slip seat 161 along the annular groove 13, the angle of the simulated pile body 2 and the counterweight basket 3 is adjusted, and then the driving screw 163 is rotated counterclockwise to drive the wedge block 164 to slide downward. At this time, the wedge block 164 pushes the connector 162 to slide toward the middle. At this time, the end of the connector 162 is engaged with the positioning gear 14, thereby achieving angle adjustment and locking.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A jacket steel pile simulation pile assembly device, comprising a simulation pile body (2), characterized in that: A rotating support member (1) is provided between the plurality of groups of simulated pile bodies (2), and a counterweight hanging basket (3) is installed on the rotating support member (1); The rotating support member (1) comprises: Support column (11); A turntable (12) is fixedly mounted on the top of the support column (11); A cantilever (15) is rotatably mounted on a turntable (12), and a plurality of simulated pile bodies (2) and a counterweight hanging basket (3) are respectively mounted on outer ends of the cantilever (15); a positioning gear (14) fixedly disposed in the turntable (12); The connecting clamp (16) is fixedly arranged on the inner end portion of the cantilever (15), and the connecting clamp (16) is movably clamped with the positioning gear (14).

2. The jacket steel pile simulation pile assembly device according to claim 1, characterized in that: A suspension connection shaft (26) is welded to the top of the simulated pile body (2) and the counterweight hanging basket (3), and the suspension connection shaft (26) is fixedly installed in the cantilever (15) by means of bolts.

3. The jacket steel pile simulation pile assembly device according to claim 1, characterized in that: The simulated pile body (2) comprises two groups of outer tubes (21) and rectangular ribs (22) fixedly arranged on the inner circles of the two groups of outer tubes (21), and an inner tube (23) is fixedly installed inside the rectangular ribs (22).

4. The jacket steel pile simulation pile assembly device according to claim 3, characterized in that: Connecting flanges (24) are fixedly mounted on opposite ends of the two groups of inner tubes (23), and fixing bolts (25) are mounted between the two groups of connecting flanges (24).

5. The jacket steel pile simulation pile assembly device according to claim 1, characterized in that: An annular groove (13) is provided on the top of the rotating disk (12), and the positioning gear (14) is fixedly arranged in the annular groove (13).

6. The jacket steel pile simulation pile assembly device according to claim 5, characterized in that: The connecting card (16) includes: A sliding anti-falling seat (161) is slidably connected in the annular groove (13), and the sliding anti-falling seat (161) is fixedly connected to the cantilever (15); A plug-in connector (162) is horizontally slidably disposed in a sliding anti-disengagement seat (161), and a front end of the plug-in connector (162) is movably plugged into a positioning gear (14); The wedge block (164) is vertically slidably arranged in the sliding anti-disengagement seat (161), and the wedge block (164) abuts against the end of the plug-in component (162).

7. The jacket steel pile simulation pile assembly device according to claim 6, characterized in that: The top of the sliding anti-slip seat (161) is threadedly connected to a driving screw (163), and the bottom end of the driving screw (163) is rotatably connected to a wedge block (164).

8. The jacket steel pile simulation pile assembly device according to claim 6, characterized in that: A slide rail (166) is fixedly provided inside the sliding anti-disengagement seat (161), the connector (162) is slidably connected to the outer surface of the slide rail (166), and a return spring (165) is movably sleeved on the outer surface of the slide rail (166).