Vibration crusher, rock breaking arm and rock breaking device
By setting up a vibrator on the crushing head to drive the overall vibration of the crushing head, forearm and top arm, the problem that existing rock breakers are difficult to efficiently crush hard formations is solved, and a more efficient rock crushing effect is achieved, which is suitable for the upgrade of existing rock breaking devices.
Patent Information
- Application Number
- CN202422480527.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-14
AI Technical Summary
When facing different construction geological conditions, existing rock breakers are difficult to efficiently crush rocks in hard structures, and the vibration force of conventional vibration structures is insufficient.
A vibrator is provided on the crushing head, and the overall vibration of the working unit composed of the crushing head, forearm and main arm is driven by the vibrator to provide excitation force to enhance the crushing efficiency of rock. The excitation force of the vibrator and the impact force of the crushing head are located in the same plane.
The crushing efficiency of the rock breaking device on hard formations has been improved, the functions of the crushing head and rock breaking device have been expanded, and it is suitable for the upgrade and transformation of existing rock breaking devices, with small changes and no impact on performance.
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Figure CN223269300U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of engineering machinery and equipment, and particularly relates to a vibration crusher, a rock breaking arm and a rock breaking device. Background Art
[0002] A rock breaker is a device that combines a rock-breaking arm with existing large hydraulic excavators to crush and peel rock. The rock breaker operates by driving the breaker on the arm, which impacts the rock, breaking it. The varying geological conditions of construction require higher performance from the rock breaker. Utility Model Content
[0003] The purpose of the utility model is to provide a vibrating breaker, a rock breaking arm and a rock breaking device, which provide a vibration force when breaking rocks and improve the efficiency of the breaking construction.
[0004] The utility model is achieved through the following technical solutions:
[0005] The vibrating crusher includes a crushing head, which is hinged to the forearm and the crushing cylinder respectively, and the forearm is hinged to the arm and the forearm cylinder respectively; a vibrator is provided on the crushing head, which can drive the working unit composed of the crushing head and the forearm or the crushing head, the forearm and the arm to vibrate when working, and crush the rock through the vibration force of the working unit.
[0006] In some embodiments, the exciting force generated by the vibrator and the crushing force of the crushing head are located in the same plane.
[0007] In some embodiments, the vibrator includes a hydraulic motor and an eccentric block. The eccentric block can rotate under the drive of the hydraulic motor. The hydraulic motor is fixedly arranged on the crushing head. The exciting force generated by the rotation of the eccentric block and the crushing force of the crushing head are located in the same plane.
[0008] In some embodiments, the crushing head is provided with a mounting hole cooperating with the vibrator, the mounting hole is a through hole penetrating the crushing head, and the vibrator is fixedly arranged in the mounting hole.
[0009] In some embodiments, the vibrator includes a hydraulic motor and an eccentric block, wherein the eccentric block can rotate under the drive of the hydraulic motor, the hydraulic motor is fixedly mounted on the crushing head, and the eccentric block is disposed in the mounting hole;
[0010] The vibrator further includes a closed vibrating cylinder, the hydraulic motor is arranged at one end outside the vibrating cylinder and connected to an eccentric block arranged inside the vibrating cylinder, and the vibrating cylinder is fixedly arranged in the mounting hole.
[0011] In some embodiments, the crushing head includes a crushing head body and a cutter head. The crushing head body is provided with an accommodating cavity. The cutter head is arranged in the accommodating cavity and is detachably connected to the crushing head body through a pin shaft. The vibrator is arranged on the crushing head body.
[0012] In some embodiments, when the crushing cylinder is retracted, the crushing head can be connected to the arm, so that the crushing head and the arm can form an integral structure.
[0013] On the other hand, the utility model further provides a vibrating crusher, comprising a crushing head, wherein a vibrator is provided on the crushing head, and the exciting force generated by the vibrator and the crushing force of the crushing head are located in the same plane.
[0014] On the other hand, the utility model also provides a rock breaking arm, comprising a small arm, a breaking cylinder and the vibrating crusher, wherein the breaking head is hinged to the small arm and the breaking cylinder respectively.
[0015] On the other hand, the utility model also provides a rock breaking device, comprising a boom, an arm oil cylinder and the rock breaking arm, wherein the arm is hinged to the boom and the arm oil cylinder respectively.
[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0017] The utility model provides a vibrator on the crushing head to provide a vibration force for the rock to improve the rock crushing efficiency of the crusher; the exciting force generated by the vibrator drives the working unit composed of the crushing head, the small arm and the large arm to vibrate as a whole, which increases the vibration force on the rock compared with the conventional vibration structure, further improves the rock breaking effect and efficiency, expands the functions of the crushing head and the rock breaking device, improves the performance of the rock breaking device, and can be better applied to the crushing construction needs of hard formations.
[0018] The utility model only needs to install a vibrator on the original crushing head, which makes little change to the crushing head and the rock breaking device and does not affect the performance of the crushing head. It can be well applied to the upgrade and transformation of the existing rock breaking device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the structure of the vibration crusher in the embodiment of the present utility model.
[0021] Figure 2 This is the front view of the vibration crusher structure in the embodiment of the present utility model.
[0022] Figure 3 for Figure 2 Schematic diagram of the AA section.
[0023] Figure 4 This is a bottom view of the vibration crusher structure in the embodiment of the present utility model.
[0024] Figure 5 for Figure 4 Schematic diagram of the cross section along the BB direction.
[0025] Figure 6 This is a schematic diagram of the rock breaking arm structure in an embodiment of the present utility model.
[0026] Figure 7 This is a schematic structural diagram of the rock breaking device in an embodiment of the present utility model.
[0027] in:
[0028] 10. Vibrating crusher, 11. Crushing head, 111. Crushing head body, 112. Cutter head, 113. Pin, 114. Hinge, 12. Vibrator, 121. Hydraulic motor, 122. Eccentric block, 123. Vibrating cylinder;
[0029] 21. Forearm, 22. Crushing cylinder, 23. Upper arm, 24. Forearm cylinder. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.
[0031] In existing rock breaking devices, the boom and forearm are usually driven by a boom cylinder, and the rock is impacted and crushed by a crushing head arranged on the forearm, which is well suitable for crushing construction operations on hard formations.
[0032] In order to further improve the efficiency of crushing construction, some embodiments of the present invention provide a vibrating crusher, referring to Figure 1 、 Figure 2 、 Figure 4 、 Figure 6 and Figure 7 , including a crushing head 11, the crushing head 11 can be hinged to the arm 21 and the crushing cylinder 22 respectively, and the arm 21 is hinged to the arm 23 and the arm cylinder 24 respectively.
[0033] The crushing head 11 is provided with a vibrator 12. When the vibrator 12 is working, it can drive the working unit composed of the crushing head and the forearm or the crushing head, the forearm and the upper arm to vibrate, and the rock is crushed by the vibration force of the working unit.
[0034] A vibrator is set on the crushing head. During the rock breaking operation, the exciting force generated by the vibrator can provide vibration force to the rock, thereby improving the rock crushing efficiency of the crusher.
[0035] In this embodiment, the exciter generated by the vibrator can drive the working unit composed of the crushing head and the small arm or the crushing head, the small arm and the large arm to vibrate, and the rock is vibrated and crushed by the vibration force of the working unit.
[0036] Conventional vibratory striking equipment usually drives the striking member to vibrate through a vibrator, and the striking vibration force is provided by the vibration of the striking member. In order to avoid the influence of vibration on other parts of the equipment, a vibration reduction structure is usually provided between the striking member and other parts of the equipment. Since the vibrator only drives the striking member to vibrate at high frequency, the vibration force that can be provided by the vibratory striking equipment in this manner is effective and cannot meet the needs of crushing hard formation rocks. Therefore, in this embodiment, the working unit consisting of the crushing head and the forearm, the crushing head, the forearm and the upper arm is driven to vibrate together by the exciting force. At this time, the force that can be generated by the overall vibration of the working unit is significantly greater than the force generated by the vibration of the crushing head alone, so that it can be better applied to the needs of crushing hard formation rocks.
[0037] In some embodiments, the exciting force generated by the vibrator 12 and the crushing force of the crushing head 11 are located in the same plane. Here, the exciting force of the vibrator and the crushing force of the crushing head are located in the same plane, which means that the direction of the exciting force generated by the vibrator and the direction of the crushing force of the crushing head are located in the same plane, so that the exciting force of the vibrator can provide an impact force to the crushing head in the direction of the crushing force.
[0038] In some embodiments, reference Figure 3 and Figure 5 The vibrator 12 includes a hydraulic motor 121 and an eccentric block 122. The eccentric block 122 can rotate under the drive of the hydraulic motor. The hydraulic motor 121 is fixedly arranged on the crushing head 11. The exciting force generated by the rotation of the eccentric block 122 is located in the same plane as the crushing force of the crushing head.
[0039] The hydraulic motor, as the driving component, drives the eccentric mass to rotate along its eccentric shaft. During this rotation, the eccentric shaft provides the vibrating impact force for the crushing head. Using a hydraulic motor as the driving component directly utilizes the hydraulic power of the rock breaking device to power the vibrator, facilitating its application in the vibrating crusher.
[0040] In some embodiments, a mounting hole cooperating with the vibrator is provided on the crushing head 11. The mounting hole is a through hole that passes through the crushing head. The vibrator is fixedly arranged in the mounting hole, which facilitates the fixed arrangement of the vibrator on the crushing head.
[0041] In some embodiments, the eccentric block 122 of the vibrator is disposed in the mounting hole to ensure that the exciting force generated by the eccentric block can be better located in the same plane as the crushing force of the crushing head.
[0042] The vibrator 12 also includes a sealed vibrating cylinder 123. A hydraulic motor 121 is mounted on one end of the vibrating cylinder and connected to an eccentric block within the cylinder. The vibrating cylinder 123 is fixedly mounted within a mounting hole. The vibrating cylinder is fitted into the mounting hole and the vibrator is fixed to the crushing head by welding or other means.
[0043] In some embodiments, the crushing head can adopt an integral structure or a split structure; taking the crushing head with a split structure as an example, refer to Figure 5 The crushing head 11 comprises a crushing head body 111 and a cutter head 112. The crushing head body 111 is provided with an accommodating cavity. One end of the cutter head 112 is fitted into the accommodating cavity and is detachably connected to the crushing head body via at least two pins 113. The vibrator 12 is provided on the crushing head body 111. This split-structure crushing head directly places the vibrator on the crushing head body without affecting the arrangement of the cutter head. The cutter head on the crushing head is also replaceable, providing the comprehensive performance of a vibrating crusher.
[0044] Two hinged parts 114 are usually provided on the crushing head or the crushing head body, and the two hinged parts 114 are used for hinged connection with the small arm and the crushing cylinder respectively.
[0045] When the crushing cylinder contracts, the crushing head 11 abuts against the arm 21, forming a single-piece structure. This integrated structure allows the vibrator's excitation force to be better transmitted to the arm, thereby effectively driving the vibration of the working unit comprised of the crushing head, arm, and / or boom. The abutment structure between the crushing head and arm can be similar to that described in CN209556998U.
[0046] On the other hand, the present invention also provides a rock breaking arm, referring to Figure 6 , including a small arm 21, a crushing cylinder 22 and a vibrating crusher 10, and the crushing head 11 is hinged to the small arm 21 and the crushing cylinder 22 respectively.
[0047] On the other hand, the present invention also provides a rock breaking device, referring to Figure 7 , including a boom 23, an arm cylinder 24 and a rock breaking arm. The arm 21 is hinged to the boom 23 and the arm cylinder 24 respectively. The boom is installed on the excavator main body and is driven by the boom cylinder (not shown in the figure).
[0048] During operation, the crushing head is adjusted to rest against the forearm through the crushing cylinder, so that the crushing cylinder and the forearm form a whole. The exciting force generated by the vibration of the vibrator drives the crushing head, forearm and upper arm to vibrate, and the rock is vibrated and broken through the vibration force.
[0049] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. used to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0050] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this invention does not necessarily mean that the components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that the direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0051] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention falls within the scope of protection of the present invention.
Claims
1. A vibrating crusher comprising a crushing head, wherein the crushing head is hinged to the arm and the crushing cylinder respectively, and the arm is hinged to the boom and the arm cylinder respectively; characterized in that: The crushing head is provided with a vibrator, which can drive the working unit composed of the crushing head and the small arm or the crushing head, the small arm and the large arm to vibrate when working, and crush the rock through the vibration force of the working unit.
2. The vibration breaker according to claim 1, characterized in that The exciting force generated by the vibrator and the crushing force of the crushing head are located in the same plane.
3. The vibration breaker according to claim 2, characterized in that: The vibrator includes a hydraulic motor and an eccentric block. The eccentric block can rotate under the drive of the hydraulic motor. The hydraulic motor is fixedly arranged on the crushing head. The exciting force generated by the rotation of the eccentric block and the crushing force of the crushing head are located in the same plane.
4. The vibration breaker according to claim 1 or 2, characterized in that: The crushing head is provided with a mounting hole matched with the vibrator. The mounting hole is a through hole penetrating the crushing head, and the vibrator is fixedly arranged in the mounting hole.
5. The vibration breaker according to claim 4, characterized in that The vibrator includes a hydraulic motor and an eccentric block. The eccentric block can rotate under the drive of the hydraulic motor. The hydraulic motor is fixedly arranged on the crushing head, and the eccentric block is arranged in the mounting hole.
6. The vibration breaker according to claim 5, characterized in that The vibrator further includes a closed vibrating cylinder, the hydraulic motor is arranged at one end outside the vibrating cylinder and connected to an eccentric block arranged inside the vibrating cylinder, and the vibrating cylinder is fixedly arranged in the mounting hole.
7. The vibration breaker according to claim 1, characterized in that The crushing head includes a crushing head body and a cutter head. The crushing head body is provided with an accommodating cavity. The cutter head is arranged in the accommodating cavity and is detachably connected to the crushing head body through a pin shaft. The vibrator is arranged on the crushing head body.
8. The vibration breaker according to claim 1, characterized in that When the crushing cylinder contracts, the crushing head can be connected to the forearm, so that the crushing head and the forearm can form an integral structure.
9. Vibration crusher, characterized in that, The invention comprises a crushing head, on which a vibrator is arranged, and the exciting force generated by the vibrator and the crushing force of the crushing head are located in the same plane.
10. Rock breaking arm, characterized in that, The vibrating crusher comprises a small arm, a crushing cylinder and the vibrating crusher according to any one of claims 1 to 9, wherein the crushing head is hinged to the small arm and the crushing cylinder respectively.
11. Rock breaking device, characterized in that: It comprises a boom, an arm oil cylinder and the rock breaking arm according to claim 10, wherein the arm is hinged to the boom and the arm oil cylinder respectively.
Citation Information
Patent Citations
Novel rock breaking arm and rock breaking machine
CN209556998U