Chain wheel convenient to maintain

Through the design of the fixing and mounting plates, the sprocket teeth are plugged into the slot and fixed by the pin, which solves the problem of the wear of the existing sprockets requiring overall replacement, and achieves convenient and efficient sprocket maintenance.

CN223270552UActive Publication Date: 2025-08-26SHENGZHOU TIANYI TRANSMISSION CO LTD
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Patent Information

Application Number
CN202422927580.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-08-26
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing sprockets require replacement of the entire sprocket when worn severely, resulting in high maintenance costs and troublesome disassembly and assembly.

Method used

With a fixed disk and mounting disk structure, the sprocket teeth are plugged into the slot and fixed by the pin. The slide plate and limit pin in the slide groove ensure stability, allowing individual replacement of worn sprocket teeth.

Benefits of technology

Reduces maintenance costs, improves replacement efficiency and stability, and simplifies disassembly and assembly processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chain wheel convenient to maintain, which comprises a fixed disc and a mounting disc which are fixed with each other, the mounting disc is provided with slots for chain wheel teeth to insert, the chain wheel teeth are uniformly distributed on the periphery of the mounting disc, the mounting disc is provided with insertion holes corresponding to the positions of the chain wheel teeth, and bolts inserted on the chain wheel teeth are fixed in the insertion holes. The sprocket teeth are circumferentially arranged between the fixing disc and the mounting disc and inserted into the inserting grooves, mounting of the sprocket teeth is limited through the inserting grooves, the use stability of the sprocket teeth is guaranteed, the sprocket teeth are inserted and fixed through the plug pins, so that part of the abraded sprocket teeth can be rapidly replaced, the maintenance cost is greatly reduced, and the service life of the sprocket teeth is prolonged. The efficiency of replacing the sprocket teeth is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sprockets, in particular to a sprocket that is easy to maintain. Background Art

[0002] A sprocket is a wheel with cog-type sprocket teeth, which is used to mesh with the pitch blocks on the link chain or cable. It has been widely used in mechanical transmission in the chemical, textile machinery, agricultural machinery and other industries.

[0003] Most of the existing sprockets are of an integrated manufacturing structure. During long-term use, the sprocket teeth are easily worn. When the wear is severe, the entire sprocket needs to be replaced, which increases maintenance costs to a certain extent and easily causes waste of resources. Moreover, the sprocket is often assembled on the shaft for transmission, which leads to the inevitable need to disassemble the matching components when replacing the sprocket, making the disassembly and assembly of the sprocket more troublesome. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a sprocket that is easy to maintain.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A sprocket that is easy to maintain includes a fixed plate and a mounting plate that are fixed to each other. The mounting plate is provided with slots for sprocket teeth to be inserted. The sprocket teeth are evenly distributed on the outer circumference of the mounting plate. The mounting plate is provided with insertion holes corresponding to the positions of the sprocket teeth. Pins that are inserted into the sprocket teeth are fixed in the insertion holes.

[0007] Preferably, a side groove is provided on one side of the sprocket teeth, a fixing hole and a slide groove connected to the side groove are provided on the mounting plate, a slide plate is slidingly arranged in the slide groove, a limit pin is installed in the fixing hole, and the limit pin is displaced inward to squeeze the slide plate to slide to the side groove.

[0008] Preferably, one end of the limit pin is provided with a tapered portion that abuts against the slide.

[0009] Preferably, the limit pin is threadedly installed in the fixing hole.

[0010] Preferably, a slot is provided on the fixed disk, and a clamping plate that is clamped into the slot is provided on the sprocket teeth.

[0011] Preferably, the fixing plate is provided with a first bolt and a second bolt, and the first bolt and the second bolt are fixed to the mounting plate in an inner and outer circumferential direction.

[0012] Preferably, an axial sleeve is provided on the inner periphery of the fixed plate, and the axial sleeve is fixed to the fixed plate by bolt 2.

[0013] Preferably, a limiting hole corresponding to the position of the insertion hole is opened in the sprocket teeth.

[0014] Preferably, the pin is threadedly installed in the socket.

[0015] The beneficial effects of the utility model are:

[0016] 1. The sprocket teeth are circumferentially arranged between the fixed plate and the mounting plate and inserted into the slots to limit the installation of the sprocket teeth. This ensures the stability of the sprocket teeth. The sprocket teeth are fixed by plugging them with pins so that the worn sprocket teeth can be quickly replaced. This greatly reduces maintenance costs and improves the efficiency of sprocket tooth replacement.

[0017] 2. Set a slide plate in the slide groove, and squeeze the slide plate inward through the limit pin to squeeze the slide plate into the side groove of the sprocket teeth to prevent the sprocket teeth from loosening, thereby improving the stability of the sprocket tooth installation and ensuring the reliability of the sprocket use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0020] Figure 3 for Figure 2 A magnified schematic diagram of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0022] Figure 5 for Figure 4 A magnified schematic diagram of point B in the middle;

[0023] Figure 6 This is an explosion diagram of the utility model;

[0024] Figure 7 for Figure 6 The enlarged schematic diagram of point C in the middle;

[0025] Figure 8 It is a cross-sectional schematic diagram of the mounting plate of the utility model;

[0026] Figure 9 for Figure 8 The enlarged schematic diagram of point D in the middle;

[0027] Figure 10 This is a schematic diagram of the cooperation between the sprocket teeth and the skateboard of the utility model.

[0028] In the figure: fixing plate 1, bolt 11, bolt 2 12, slot 13, mounting plate 2, slot 21, socket 22, latch 23, slide 24, slide plate 25, fixing hole 26, limit pin 27, cone 271, sprocket 3, clamping plate 31, limit hole 32, side groove 33, shaft sleeve 4. DETAILED DESCRIPTION

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0030] In the description of this specification, the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0031] like Figures 1 to 10 As shown, a sprocket that is easy to maintain includes a fixed plate 1 and a mounting plate 2 fixed to each other. The fixed plate 1 is provided with a bolt 11 and a bolt 12. The bolt 11 and the bolt 12 pass through the fixed plate 1 and are screwed on the mounting plate 2. The bolt 11 and the bolt 12 are fixed to the mounting plate 2 in the inner and outer circumferential directions so that the fixed plate 1 and the mounting plate 2 are tightly mounted together.

[0032] The mounting plate 2 is provided with a slot 21 for the sprocket teeth 3 to be inserted into. The slot 21 extends from the outside to the inside and is circumferentially distributed on the outer periphery of the mounting plate. There are multiple sprocket teeth 3 and they are inserted into the slot 21 one by one. The two sides of the sprocket teeth 3 abut against the two sides of the slot 21, that is, the sprocket teeth 3 are evenly distributed on the outer periphery of the mounting plate 2.

[0033] The mounting plate 2 is provided with an insertion hole 22 corresponding to the position of the sprocket tooth 3, and the sprocket tooth 3 is provided with a limiting hole 32 corresponding to the position of the insertion hole 22. A pin 23 connected to the sprocket tooth 3 is fixed in the insertion hole 22, and the pin 23 is threadedly installed in the insertion hole 22. The pin 23 is inserted into the limiting hole 32 and abuts against the limiting hole 32 inside and outside to fix the sprocket tooth 3 in the slot 21.

[0034] When the sprocket 3 needs to be disassembled, the latch 23 can be screwed out of the insertion hole 22 so that the sprocket 3 can be taken out from the slot 21 and replaced.

[0035] The installation of the sprocket teeth 3 is limited by the slot 21 to ensure the stability of the use of the sprocket teeth 3. A card slot 13 is provided on the fixed plate 1, and a card plate 31 is provided on the sprocket teeth 3 to be inserted into the card slot 13. The card plate 31 is inserted into the card slot 13 to further improve the stability of the use of the sprocket teeth 3.

[0036] The sprocket teeth 3 are fixed by plugging in the latch 23 so that the worn sprocket teeth 3 can be quickly replaced, which greatly reduces the maintenance cost and improves the efficiency of replacing the sprocket teeth 3. Moreover, the sprocket teeth 3 can be detachably replaced by the latch 23. Compared with the existing method of directly replacing the sprocket, there is no need to disassemble other matching parts. Only the corresponding sprocket teeth 3 need to be replaced through the latch 23, thereby improving the convenience of sprocket replacement.

[0037] To further improve the reliability of the sprocket 3, a side groove 33 is formed on one side of the sprocket 3. The mounting plate 2 is provided with a fixing hole 26 and a slide groove 24 connected to the side groove 33. The fixing hole 26 extends from the outside to the inside into the slide groove 24. A slide plate 25 is slidably installed in the slide groove 24. A limit pin 27 is installed in the fixing hole 26 and is threadedly mounted in the fixing hole 26.

[0038] By tightening the limit pin 27 inward, the limit pin 27 moves inward to squeeze the slide plate 25 to slide to the side groove 33, and then the slide plate 25 abuts against the outward displacement of the limit sprocket teeth 3 to ensure the stability of the use of the sprocket teeth 3 and prevent the sprocket teeth 3 from loosening, thereby ensuring the reliability of the use of the sprocket.

[0039] One end of the limiting pin 27 is provided with a tapered portion 271 that abuts against the slide plate 25. The tapered portion 271 abuts against and squeezes the slide plate 25, making the abutting and limiting action of the slide plate 25 on the sprocket teeth 3 smoother and more reliable.

[0040] When the sprocket tooth 3 needs to be removed, the limit pin 27 is unscrewed outward so that the slide plate 25 can be separated from the side groove 33. That is, after the limit pin 27 is unscrewed, the sprocket can be rotated so that the slide plate 25 can be moved away from the side groove 33 under the action of gravity, and then the corresponding sprocket tooth 3 can be removed outward to replace the sprocket tooth 3.

[0041] The inner periphery of the fixed plate 1 is provided with a shaft sleeve 4 , and the shaft sleeve 4 is fixed to the fixed plate 1 by a second bolt 12 so as to be transmission-connected with an external transmission shaft through the shaft sleeve 4 .

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sprocket that is easy to maintain, characterized by: The invention comprises a fixed plate (1) and a mounting plate (2) fixed to each other, wherein the mounting plate (2) is provided with slots (21) for inserting sprocket teeth (3), the sprocket teeth (3) are evenly distributed on the outer periphery of the mounting plate (2), the mounting plate (2) is provided with insertion holes (22) corresponding to the positions of the sprocket teeth (3), and a latch (23) inserted into the sprocket teeth (3) is fixed in the insertion hole (22).

2. A sprocket easy to maintain according to claim 1, characterized in that: A side groove (33) is provided on one side of the sprocket (3); a fixing hole (26) and a slide groove (24) connected to the side groove (33) are provided on the mounting plate (2); a slide plate (25) is slidably provided in the slide groove (24); a limiting pin (27) is installed in the fixing hole (26); the limiting pin (27) is displaced inwardly to squeeze the slide plate (25) and slide it into the side groove (33).

3. A sprocket easy to maintain according to claim 2, characterized in that: One end of the limiting pin (27) is provided with a tapered portion (271) that abuts against the slide plate (25).

4. A sprocket easy to maintain according to claim 2, characterized in that: The limiting pin (27) is threadedly installed in the fixing hole (26).

5. The sprocket easy to maintain according to claim 1, characterized in that: A clamping groove (13) is provided on the fixed disk (1), and a clamping plate (31) is provided on the sprocket (3) and is clamped into the clamping groove (13).

6. The sprocket for easy maintenance according to claim 1, characterized in that: The fixing plate (1) is provided with a first bolt (11) and a second bolt (12), and the first bolt (11) and the second bolt (12) are fixed to the mounting plate (2) in an inner and outer circumferential direction.

7. A sprocket easy to maintain according to claim 6, characterized in that: The inner periphery of the fixed disk (1) is provided with a shaft sleeve (4), and the shaft sleeve (4) is fixed to the fixed disk (1) by a second bolt (12).

8. The sprocket for easy maintenance according to claim 1, characterized in that: A limiting hole (32) corresponding to the position of the insertion hole (22) is provided in the sprocket teeth (3).

9. The sprocket for easy maintenance according to claim 1, characterized in that: The latch pin (23) is threadedly mounted in the insertion hole (22).