Efficient, energy-saving and safe gas burning torch nozzle unit
Through the spiral blades and micro-channel structure, gas and air mixing is optimized, combined with temperature and flow monitoring, the problem of insufficient mixing of gas ignition guns is solved, achieving efficient, energy-saving and safe combustion effects.
Patent Information
- Application Number
- CN202422676621.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing gas ignition guns are not fully mixed with gas and air, resulting in incomplete combustion, producing harmful gases, affecting the environment and increasing energy consumption, and insufficient safety of use.
The premix and remix of gas and air is used to premix and remix the gas and air through the cone hole, and the gas flow rate is accelerated, and the arc-shaped block interleaving barrier is used to achieve uniform mixing of gas and air, combining combustion temperature sensors and gas flow controllers for real-time monitoring.
It improves the combustion efficiency of gas ignition guns, reduces energy consumption and harmful gas emissions, ensures safety in use, and is suitable for a variety of usage scenarios.
Smart Images

Figure CN223271303U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas ignition guns, in particular to a gas ignition gun nozzle unit that is efficient, energy-saving and safe. Background Art
[0002] Gas lighters are commonly used as ignition tools in industrial production, outdoor activities, and other fields, igniting various gas equipment and fuels. Compared to traditional matches or lighters, gas lighters ignite more quickly. Simply pressing a button or switch instantly generates an electric spark or spray of flame to ignite the fuel.
[0003] The patent with announcement number CN216480964U discloses "a premixed gas ignition gun, comprising a gun barrel, a connecting pipe is installed on the outside of the gun barrel near one end, the connecting pipe is connected to a first medium connecting seat and a second medium connecting seat through a premixing structure, an igniter is installed at one end of the gun barrel, a gun head is provided at the other end of the gun barrel, and an angle adjustment structure is provided between the gun head and the gun barrel. The premixed gas ignition gun described in the utility model has an adjustment function, which can adjust the direction of the gun head, is suitable for various usage scenarios, can be precisely processed in a small space, and is easy to operate and quick to adjust. Secondly, it improves the premixing effect, makes the gas combustion more complete, and has a better ignition effect."
[0004] Regarding the above-mentioned related technologies, the inventors believe that they fail to effectively optimize the mixing ratio of gas and air, resulting in incomplete combustion, which makes it easy to produce harmful gases during the combustion process, which not only affects the environment but also reduces the safety of use. In addition, incomplete combustion will also increase energy consumption, which does not meet the current requirements of energy conservation and emission reduction. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a gas ignition gun nozzle unit that is efficient, energy-saving and safe. The specific technical solution is as follows:
[0006] A highly efficient, energy-saving and safe gas ignition gun nozzle unit comprises a nozzle body and an air supply mechanism installed on one side of the nozzle body and used for supplying air, the air supply mechanism comprising a gas connecting pipe arranged on one side of the nozzle body, an air connecting pipe fixedly arranged at one end of the gas connecting pipe, and a mixing pipe fixedly arranged between the nozzle body and the gas connecting pipe, the nozzle body and the gas connecting pipe are provided with a safety protection mechanism, a mixing mechanism is provided in the mixing pipe, the mixing mechanism comprises a spiral blade fixedly arranged in one end of the mixing pipe near the gas connecting pipe for premixing gas and air, a block fixedly arranged in the other end of the mixing pipe, and a plurality of micro channels opened in the block for further mixing gas and air, a plurality of first arc blocks are fixedly arranged on one side of the micro channels, and a plurality of second arc blocks are fixed on the other side of the micro channels, which are staggered and distributed in sequence with the plurality of first arc blocks.
[0007] By adopting the above technical solution, the gas and air can be premixed through the spiral blades in the mixing tube, and the staggered blocking of the first arc blocks and the second arc blocks in the multiple micro-channels can make the gas and air collide with each other and mix again, so as to optimize the mixing ratio of gas and air and significantly improve the combustion efficiency of the gas ignition gun.
[0008] Optionally, an igniter for ignition is fixedly provided at one end of the nozzle body, a gun head for spraying fire is provided at the other end of the nozzle body, a metal bellows is fixedly provided between the nozzle body and the gun head, and a gooseneck tube for adjusting the spraying angle of the gun head is fixedly provided between the nozzle body and the outer wall of the gun head.
[0009] By adopting the above technical solution, the igniter can ignite the gas mixed with air in the nozzle body, and the flame in the nozzle body will be ejected through the gun head, thereby igniting the external fuel.
[0010] Optionally, the safety protection mechanism includes a combustion temperature sensor fixedly mounted on one side of the nozzle body for real-time monitoring of the combustion temperature, and a gas flow controller fixedly mounted on one end of the gas connecting pipe away from the air connecting pipe for monitoring the gas flow.
[0011] By adopting the above technical solution and setting up the combustion temperature sensor and the gas flow controller, the combustion temperature and gas flow can be monitored in real time to ensure safe use.
[0012] Optionally, a fixing rod is fixed inside the spiral blade, a baffle is fixed at one end of the fixing rod, the baffle is fixedly connected to the inner wall of the mixing tube, the baffle is located between the spiral blade and the blockage, and the baffle is provided with a plurality of tapered holes whose aperture size gradually decreases along the direction from the spiral blade to the blockage.
[0013] By adopting the above technical solution, the flow rate of gas passing through the baffle can be accelerated through the tapered hole, thereby promoting further mixing of the gas and air.
[0014] In summary, the present invention has at least one of the following beneficial effects:
[0015] 1. The spiral blades in the mixing tube can premix the gas and air. The tapered holes can accelerate the flow rate of the gas through the baffle, promoting further mixing of the gas and air. The staggered blocking of the first arc block and the second arc block in the multiple micro-channels can make the gas and air collide with each other and mix again, thereby optimizing the mixing ratio of gas and air, significantly improving the combustion efficiency of the gas ignition gun, reducing energy consumption and harmful gas emissions, and having the advantages of high efficiency, energy saving and safety.
[0016] 2. Through the setting of combustion temperature sensor and gas flow controller, the combustion temperature and gas flow can be monitored in real time to ensure safe use. The gun head can be connected to the nozzle body through the metal bellows. The flame angle and direction of the gun head can be adjusted by turning the gooseneck tube. It is suitable for various usage scenarios, and the angle adjustment of the gun head is more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a front view of the overall structure of the utility model;
[0019] Figure 3 This is a front cross-sectional view of the mixing tube of the present utility model;
[0020] Figure 4 This utility model Figure 3 A magnified view of the structure in the middle.
[0021] Explanation of the accompanying symbols: 1. Nozzle body; 11. Igniter; 12. Gun head; 13. Metal bellows; 14. Gooseneck; 2. Gas connecting pipe; 21. Air connecting pipe; 22. Mixing tube; 3. Spiral blade; 31. Fixed rod; 32. Baffle; 33. Conical hole; 34. Block; 35. Micro channel; 36. First arc block; 37. Second arc block; 4. Combustion temperature sensor; 41. Gas flow controller. DETAILED DESCRIPTION
[0022] The following is combined with Figure 1-4 The utility model is described in further detail.
[0023] The utility model discloses a highly efficient, energy-saving and safe gas ignition gun nozzle unit. Figure 1-2, including a nozzle body 1 and a gas supply mechanism, the nozzle body 1 is the flamethrower barrel of an existing gas ignition gun.
[0024] Reference Figure 1-2 An igniter 11 for ignition is fixed at one end of the nozzle body 1, and a gun head 12 for spraying flames is provided at the other end of the nozzle body 1. The igniter 11 can ignite the gas mixed with air in the nozzle body 1, and the flame in the nozzle body 1 will be sprayed out through the gun head 12. The nozzle body 1, the igniter 11 and the gun head 12 constitute the nozzle structure of the existing gas ignition gun.
[0025] Reference Figure 1-2 A metal bellows 13 is fixed between the nozzle body 1 and the gun head 12. The metal bellows 13 can connect the nozzle body 1 and the gun head 12, and the metal bellows 13 can provide space for the gun head 12 to rotate by its own deformation.
[0026] Reference Figure 1-2 A gooseneck 14 is fixed between the nozzle body 1 and the outer wall of the gun head 12 for adjusting the flame spraying angle of the gun head 12. Insulation materials such as insulation pads can be set at the connections between the two ends of the gooseneck 14 and the nozzle body 1 and the gun head 12. After the staff manually turns the gooseneck 14, the angle and direction of the gun head 12 can be changed, which makes it easier for the gun head 12 to spray flames at different positions. It is suitable for various usage scenarios. The gooseneck 14 is a metal shaped hose, which is an existing metal part that can be bent arbitrarily and determine the direction.
[0027] Reference Figure 1-2 The gas supply mechanism includes a gas connecting pipe 2 provided on one side of the nozzle body 1, an air connecting pipe 21 fixedly provided at one end of the gas connecting pipe 2, and a mixing pipe 22 fixedly provided between the nozzle body 1 and the gas connecting pipe 2. The gas connecting pipe 2 can be connected to an external gas pipe, and the air connecting pipe 21 can be connected to an air pipe for supplying air from the outside. The gas and air respectively supplied by the gas connecting pipe 2 and the air connecting pipe 21 can be mixed in the mixing pipe 22.
[0028] Reference Figure 1-2 A safety protection mechanism is provided on the nozzle body 1 and the gas connecting pipe 2. The safety protection mechanism includes a combustion temperature sensor 4 fixedly installed on one side of the nozzle body 1 for real-time monitoring of the combustion temperature, and a gas flow controller 41 fixedly installed on the end of the gas connecting pipe 2 away from the air connecting pipe 21 for monitoring the gas flow. The combustion temperature sensor 4 and the gas flow controller 41 are both existing equipment, and their internal structures and circuit connections are public technologies, which will not be elaborated here.
[0029] Reference Figure 2-4A mixing mechanism is provided in the mixing tube 22, and the mixing mechanism includes a spiral blade 3 fixed in one end of the mixing tube 22 near the gas connecting tube 2 for premixing the gas and air, a block 34 fixed in the other end of the mixing tube 22, and a plurality of micro-channels 35 opened in the block 34 for further mixing the gas and air. The spiral blade 3 can premix the gas and air entering the mixing tube 22 through its own spiral channel, and the block 34 can seal one end of the mixing tube 22 so that the gas in the mixing tube 22 will flow in the plurality of micro-channels 35.
[0030] Reference Figure 3 A fixing rod 31 is fixed inside the spiral blade 3, and a baffle 32 is fixed at one end of the fixing rod 31. The baffle 32 is fixedly connected to the inner wall of the mixing tube 22. The baffle 32 is located between the spiral blade 3 and the block 34. The fixing rod 31 can block the middle part of the spiral blade 3 to form a spiral channel. The baffle 32 and the fixing rod 31 can further support the spiral blade 3.
[0031] Reference Figure 3 A plurality of tapered holes 33 are provided in the baffle 32, whose apertures gradually decrease along the direction from the spiral blade 3 to the block 34. The gas and air premixed by the spiral blade 3 can flow to the micro-channels 35 through the tapered holes 33. Since the apertures of the tapered holes 33 gradually decrease along the gas flow direction, according to the Bernoulli principle, the flow rate of the gas and air through the baffle 32 can be accelerated, so that the gas and air are closer together, thereby promoting further mixing of the gas and air.
[0032] Reference Figure 2-4 A plurality of first arc blocks 36 are fixed on one side of the micro-channel 35, and a plurality of second arc blocks 37 are fixed on the other side of the micro-channel 35, which are staggered with the plurality of first arc blocks 36 in sequence. The sum of the widths of the first arc blocks 36 and the second arc blocks 37 is greater than the width of the micro-channel 35. Through the staggered blocking of the first arc blocks 36 and the second arc blocks 37 in the micro-channel 35 and the guidance of the arc surfaces of the first arc blocks 36 and the second arc blocks 37, the gas and air can collide with each other and mix again, so as to optimize the mixing ratio of the gas and air, make the gas and air evenly mixed, and improve the combustion efficiency.
[0033] The implementation principle of the efficient, energy-saving and safe gas ignition gun nozzle unit of the embodiment of the utility model is:
[0034] When in use, the gas connecting pipe 2 can be connected to an external gas pipe, and the air connecting pipe 21 can be connected to an air pipe for supplying air from the outside. The gas and air supplied by the gas connecting pipe 2 and the air connecting pipe 21 respectively enter the mixing pipe 22. At this time, the spiral blade 3 can premix the gas and air entering the mixing pipe 22 through its own spiral channel.
[0035] The premixed gas and air from the spiral blades 3 then flow through the tapered holes 33 to the micro-channels 35. As the diameter of the tapered holes 33 gradually decreases along the direction of gas flow, the Bernoulli principle accelerates the flow of gas and air through the baffle 32, creating a closer bond between the gas and air, thereby promoting further mixing of the gas and air.
[0036] The further mixed gas and air then enter the multiple micro-channels 35 under the blocking of the blocking block 34. The staggered blocking of the first curved block 36 and the second curved block 37 in the micro-channel 35, combined with the guidance of the curved surfaces of the first curved block 36 and the second curved block 37, can cause the gas and air to collide with each other and mix again, thereby optimizing the mixing ratio of the gas and air and making the gas and air evenly mixed, thereby improving the subsequent combustion efficiency and being more efficient and energy-saving.
[0037] After mixing, the gas mixed with air will flow into the nozzle body 1, and the igniter 11 can ignite the gas mixed with air in the nozzle body 1. The flame in the nozzle body 1 will be ejected through the gun head 12. When the angle of the gun head 12 needs to be adjusted, the staff can manually turn the gooseneck 14 to change the angle and direction of the gun head 12, so that the gun head 12 can spray fire at different positions, which is suitable for various usage scenarios.
[0038] Furthermore, by providing the combustion temperature sensor 4 and the gas flow controller 41 , the combustion temperature and gas flow can be monitored in real time to ensure safe use.
[0039] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A highly efficient, energy-saving and safe gas ignition gun nozzle unit, comprising a nozzle body (1), and a gas supply mechanism mounted on one side of the nozzle body (1) and used for supplying gas, the gas supply mechanism comprising a gas connecting pipe (2) arranged on one side of the nozzle body (1), an air connecting pipe (21) fixedly arranged at one end of the gas connecting pipe (2), and a mixing pipe (22) fixedly arranged between the nozzle body (1) and the gas connecting pipe (2), the nozzle body (1) and the gas connecting pipe (2) being provided with a safety protection mechanism, characterized in that: A mixing mechanism is provided in the mixing tube (22), and the mixing mechanism comprises a spiral blade (3) fixedly provided in one end of the mixing tube (22) close to the gas connecting tube (2) for premixing the gas and the air, a block (34) fixedly provided in the other end of the mixing tube (22), and a plurality of micro-channels (35) provided in the block (34) for further mixing the gas and the air, wherein a plurality of first arc blocks (36) are fixedly provided on one side of the micro-channel (35), and a plurality of second arc blocks (37) are fixedly provided on the other side of the micro-channel (35) and are staggeredly distributed with the plurality of first arc blocks (36).
2. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 1, characterized in that: An igniter (11) for ignition is fixedly provided at one end of the nozzle body (1), and a gun head (12) for spraying fire is provided at the other end of the nozzle body (1).
3. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 2, characterized in that: A metal bellows (13) is fixedly provided between the nozzle body (1) and the gun head (12).
4. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 3, characterized in that: A gooseneck tube (14) for adjusting the spraying angle of the gun head (12) is fixedly provided between the nozzle body (1) and the outer wall of the gun head (12).
5. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 1, characterized in that: The safety protection mechanism comprises a combustion temperature sensor (4) fixedly mounted on one side of the nozzle body (1) for real-time monitoring of the combustion temperature, and a gas flow controller (41) fixedly mounted on one end of the gas connecting pipe (2) facing away from the air connecting pipe (21) for monitoring the gas flow.
6. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 1, characterized in that: A fixing rod (31) is fixedly provided inside the spiral blade (3), and a baffle (32) is fixedly provided at one end of the fixing rod (31).
7. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 6, characterized in that: The baffle (32) is fixedly connected to the inner wall of the mixing tube (22), and the baffle (32) is located between the spiral blade (3) and the block (34).
8. The efficient, energy-saving and safe gas ignition gun nozzle unit according to claim 7, characterized in that: The baffle (32) is provided with a plurality of tapered holes (33) whose aperture sizes gradually decrease along the direction from the spiral blade (3) to the blocking block (34).
Citation Information
Patent Citations
Premixed fuel gas burning torch
CN216480964U