Water-cooling graphite slag hole structure of phosphorus furnace
By designing a water-cooled graphite structure at the slag outlet of the phosphorus furnace and cooling the graphite hollow round table using the water storage cylinder and conduction pipe system, the problem of easy damage to the slag outlet of the phosphorus furnace in a high temperature environment is solved, and the equipment is long life and efficient operation is achieved.
Patent Information
- Application Number
- CN202422294684.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The slag outlet of the phosphorus furnace is easily damaged in high temperature and high corrosion environments, affecting the equipment life and production efficiency. The temperature increase of traditional graphite materials affects the surrounding environment and their own life under the lack of cooling measures.
A phosphorus furnace water-cooled graphite slag outlet structure is designed, and a graphite hollow circular table is used and an upper and lower water storage tube is installed outside it. It is connected through a conduction pipe to transport cooling water between the upper and lower water storage chambers to achieve cooling of the graphite hollow circular table.
Effectively reduce mechanical wear, extend the service life of the graphite slag outlet structure, reduce the impact of temperature on the surrounding environment, and improve equipment stability and production efficiency.
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Figure CN223271673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phosphorus furnace production equipment, in particular to a water-cooled graphite slag outlet structure of a phosphorus furnace. Background Art
[0002] In the smelting production process of yellow phosphate ore, the phosphorus furnace is a key equipment. Its operating efficiency and stability directly affect the output and quality of the product. The slag outlet of the phosphorus furnace is the only channel for slag discharge. It is exposed to the dual effects of thermal stress and mechanical stress for a long time, resulting in material ablation, wear and even damage. This not only shortens the service life of the equipment, but also increases maintenance costs and downtime, seriously affecting production efficiency and economic benefits.
[0003] In recent years, with the continuous progress of materials science and the rapid development of industrial technology, graphite materials have gradually attracted people's attention due to their excellent high temperature resistance, corrosion resistance and thermal conductivity. Graphite materials can still maintain high strength and stability at high temperatures, and have good self-lubrication properties, which can effectively reduce mechanical wear.
[0004] Currently, to address the issue of traditional slag tapping areas being susceptible to damage, graphite is often used as the slag tapping structure for phosphorus furnaces. However, simply using graphite as the tapping port also presents certain issues. Although graphite is heat-resistant, its surface temperature remains high without cooling measures, easily causing the surrounding environment to heat up, affecting the normal operation of other equipment and reducing the service life of the graphite tapping port structure itself. In light of this, we propose a water-cooled graphite tapping port structure for phosphorus furnaces. Utility Model Content
[0005] The purpose of the utility model is to provide a water-cooled graphite slag outlet structure for a phosphorus furnace to solve the defects mentioned in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A water-cooled graphite slag outlet structure for a phosphorus furnace comprises a graphite hollow cone, an upper water storage cylinder being fixedly mounted on the outside of the upper half of the cylinder of the graphite hollow cone, an upper water storage chamber being arranged between the upper water storage cylinder and the graphite hollow cone, a lower water storage cylinder being fixedly mounted on the outside of the lower half of the cylinder of the graphite hollow cone, a lower water storage chamber being arranged between the lower water storage cylinder and the graphite hollow cone, a conducting pipe being fixedly mounted between the upper water storage cylinder and the lower water storage cylinder, the upper water storage chamber and the lower water storage chamber being connected via a conducting pipe, a water inlet pipe being fixedly mounted on the upper water storage cylinder, a water outlet pipe being fixedly mounted on the lower water storage cylinder, a water chiller being arranged on one side of the graphite hollow cone, and the water inlet pipe and the water outlet pipe being connected to the water chiller via pipes.
[0008] Preferably, the end tube body of the conducting tube is fixedly mounted on the upper water storage cylinder and is located near the top of the upper water storage cylinder, and the water outlet pipe is located on the cylinder body near the top of the lower water storage cylinder.
[0009] Preferably, a flange is fixedly mounted on the top end of the upper water storage cylinder, and the flange is fixedly connected to the slag outlet of the phosphorus furnace by a plurality of fastening bolts.
[0010] Preferably, a delivery pipe is fixedly installed on the water outlet end of the chiller, the water inlet pipe and the delivery pipe are flange-connected, a return pipe is fixedly installed on the return end of the chiller, a three-way pipe is fixedly installed on the end of the return pipe, a three-way valve is fixedly installed on the three-way pipe, a transition pipe is fixedly installed on one tube body of the three-way pipe, and the water outlet pipe and the transition pipe are flange-connected.
[0011] Preferably, a sewage pipe is fixedly mounted on the remaining pipe body of the tee pipe, and the sewage pipe is arranged vertically downward.
[0012] Preferably, an adding pipe is fixedly installed on the top of the chiller, and the adding pipe is connected to the water tank in the chiller.
[0013] Preferably, a top cover is hingedly connected to the top surface of the adding tube via a hinge, and a handle is fixedly mounted on the side surface of the top cover.
[0014] Preferably, the top end of the graphite hollow cone passes through the top plate of the upper water storage cylinder, and the bottom end of the graphite hollow cone passes through the bottom plate of the lower water storage cylinder.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model provides a graphite hollow cone, which can effectively reduce mechanical wear because the graphite material can still maintain high strength and stability at high temperatures. In addition, an upper water storage cylinder and a lower water storage cylinder are provided on the outside of the graphite hollow cone, and cold water can be transported into the upper water storage cylinder and the lower water storage cylinder for cooling operation, thereby cooling the graphite hollow cone, which is beneficial to extending the service life of the graphite hollow cone and achieving the effect of water-cooling the graphite slag outlet.
[0017] 2. The utility model provides an upper water storage chamber and a lower water storage chamber that are connected by a conducting pipe. Since the top of the graphite hollow cone is closer to the slag outlet, the temperature of the slag outlet is relatively higher. At this time, the top of the graphite hollow cone is cooled in advance and then the bottom is cooled, which can improve the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the explosion structure of the utility model;
[0020] Figure 3 It is a cross-sectional view of the upper water storage cylinder and the lower water storage cylinder of the utility model;
[0021] Figure 4 It is a partial structural diagram of the utility model.
[0022] The meaning of each number in the figure is:
[0023] 1. Graphite hollow cone; 10. Upper water storage cylinder; 101. Upper water storage chamber; 11. Lower water storage cylinder; 111. Lower water storage chamber; 12. Conducting pipe; 13. Flange; 14. Water inlet pipe; 15. Water outlet pipe;
[0024] 2. Chiller; 20. Adding pipe; 21. Top cover; 22. Handle; 23. Delivery pipe; 24. Return pipe; 25. Tee pipe; 26. Transition pipe; 27. Drain pipe; 28. Three-way valve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figures 1-4The utility model provides a technical solution: a water-cooled graphite slag outlet structure for a phosphorus furnace, comprising a graphite hollow cone 1, an upper water storage cylinder 10 is fixedly installed on the outside of the upper half of the cylinder of the graphite hollow cone 1, an upper water storage chamber 101 is provided between the upper water storage cylinder 10 and the graphite hollow cone 1, a lower water storage cylinder 11 is fixedly installed on the outside of the lower half of the cylinder of the graphite hollow cone 1, a lower water storage chamber 111 is provided between the lower water storage cylinder 11 and the graphite hollow cone 1, and a water storage chamber 111 is fixed between the upper water storage cylinder 10 and the lower water storage cylinder 11. A conducting pipe 12 is installed, and the upper water storage chamber 101 and the lower water storage chamber 111 are connected through the conducting pipe 12. A water inlet pipe 14 is fixedly installed on the upper water storage cylinder 10, and a water outlet pipe 15 is fixedly installed on the lower water storage cylinder 11. A chiller 2 is provided on one side of the graphite hollow cone 1, and the water inlet pipe 14 and the water outlet pipe 15 are connected to the chiller 2 through a pipeline to realize the cooling operation of transporting cooling water into the upper water storage chamber 101 and the lower water storage chamber 111, thereby achieving the effect of lowering the temperature of the graphite hollow cone 1.
[0027] In this embodiment, the conducting pipe 12 is fixedly installed on the end tube body of the upper water storage cylinder 10 and is located near the top position of the upper water storage cylinder 10. The water outlet pipe 15 is located on the cylinder body near the top position of the lower water storage cylinder 11. It is used for water to flow into the lower water storage chamber 111 after the upper water storage chamber 101 is filled. When the lower water storage chamber 111 is full, it is discharged outward along the water outlet pipe 15, ensuring that the upper water storage chamber 101 and the lower water storage chamber 111 can be filled with water for comprehensive cooling and heat exchange operations.
[0028] Specifically, a flange 13 is fixedly installed on the top of the upper water storage cylinder 10, and the flange 13 is fixedly connected to the slag outlet of the phosphorus furnace by a plurality of fastening bolts, so as to facilitate the fixed installation operation.
[0029] Furthermore, a delivery pipe 23 is fixedly installed at the water outlet end of the chiller 2, and the water inlet pipe 14 and the delivery pipe 23 are flange-connected. A return pipe 24 is fixedly installed at the return end of the chiller 2, and a three-way pipe 25 is fixedly installed at the end of the return pipe 24. A three-way valve 28 is fixedly installed on the three-way pipe 25, and a transition pipe 26 is fixedly installed on one tube body of the three-way pipe 25. The water outlet pipe 15 and the transition pipe 26 are flange-connected to realize the cold water delivery operation.
[0030] In addition, a sewage pipe 27 is fixedly installed on the remaining pipe body of the tee pipe 25. The sewage pipe 27 is arranged vertically downward to facilitate sewage discharge operations at the sewage pipe 27.
[0031] It is worth noting that an adding pipe 20 is fixedly installed on the top of the chiller 2, and the adding pipe 20 is connected to the water tank inside the chiller 2; a top cover 21 is hinged on the top surface of the adding pipe 20 through a hinge, and a handle 22 is fixedly installed on the side of the top cover 21 to facilitate the water adding operation using the adding pipe 20.
[0032] It is worth noting that the top end of the graphite hollow cone 1 passes through the top plate of the upper water storage cylinder 10, and the bottom end of the graphite hollow cone 1 passes through the bottom plate of the lower water storage cylinder 11, so as to enable normal unloading operations.
[0033] When the water-cooled graphite slag outlet structure of the phosphorus furnace of the present invention is in use, the flange 13 is fixedly installed at the slag outlet position of the phosphorus furnace by using fastening bolts, water is added to the water tank in the chiller 2 by using the adding pipe 20, the three-way valve 28 is turned until the transition pipe 26 is connected to the return pipe 24, the chiller 2 is connected to the external power supply and is made to work, the chiller 2 starts to cool the water body, and the cooled water is transported to the upper water storage chamber 101 along the delivery pipe 23 and the water inlet pipe 14. After the upper water storage chamber 101 is filled with water, the water enters the lower water storage chamber 111 along the conducting pipe 12, thereby realizing the cooling operation of the graphite hollow cone 1, and the water in the lower water storage chamber 111 can flow back to the chiller 2 along the outlet pipe 15, the transition pipe 26 and the return pipe 24, thereby completing the water circulation and cooling operation.
[0034] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-cooled graphite slag outlet structure for a phosphorus furnace, comprising a graphite hollow cone (1), characterized in that: An upper water storage cylinder (10) is fixedly mounted on the outside of the upper half of the cylinder of the graphite hollow truncated cone (1), and an upper water storage chamber (101) is provided between the upper water storage cylinder (10) and the graphite hollow truncated cone (1). A lower water storage cylinder (11) is fixedly mounted on the outside of the lower half of the cylinder of the graphite hollow truncated cone (1), and a lower water storage chamber (111) is provided between the lower water storage cylinder (11) and the graphite hollow truncated cone (1). ), the upper water storage chamber (101) and the lower water storage chamber (111) are connected via the conducting pipe (12), a water inlet pipe (14) is fixedly installed on the upper water storage cylinder (10), and a water outlet pipe (15) is fixedly installed on the lower water storage cylinder (11), a chiller (2) is provided on one side of the graphite hollow cone (1), and the water inlet pipe (14) and the water outlet pipe (15) are connected to the chiller (2) via a pipeline.
2. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 1, characterized in that: The conducting pipe (12) is fixedly mounted on the end pipe body of the upper water storage cylinder (10) and is located near the top of the upper water storage cylinder (10); the water outlet pipe (15) is located on the cylinder body of the lower water storage cylinder (11) near the top.
3. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 1, characterized in that: A flange (13) is fixedly mounted on the top end of the upper water storage cylinder (10), and the flange (13) is fixedly connected to the slag outlet of the phosphorus furnace via a plurality of fastening bolts.
4. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 1, characterized in that: A delivery pipe (23) is fixedly installed at the water outlet end of the chiller (2), and the water inlet pipe (14) and the delivery pipe (23) are flange-connected. A return pipe (24) is fixedly installed at the return end of the chiller (2), and a three-way pipe (25) is fixedly installed at the end of the return pipe (24). A three-way valve (28) is fixedly installed on the three-way pipe (25), and a transition pipe (26) is fixedly installed on one pipe body of the three-way pipe (25). The water outlet pipe (15) and the transition pipe (26) are flange-connected.
5. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 4, characterized in that: A sewage pipe (27) is fixedly mounted on the remaining pipe body of the three-way pipe (25), and the sewage pipe (27) is arranged vertically downward.
6. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 1, characterized in that: An addition pipe (20) is fixedly installed on the top of the water chiller (2), and the addition pipe (20) is connected to the water tank in the water chiller (2).
7. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 6, characterized in that: A top cover (21) is hingedly connected to the top surface of the adding pipe (20) via a hinge, and a handle (22) is fixedly mounted on the side surface of the top cover (21).
8. The water-cooled graphite slag outlet structure for a phosphorus furnace according to claim 1, characterized in that: The top end of the graphite hollow cone (1) passes through the top plate of the upper water storage cylinder (10), and the bottom end of the graphite hollow cone (1) passes through the bottom plate of the lower water storage cylinder (11).