Testing equipment for endurance test of front fork of electric vehicle
Through the design of the clamping mechanism and protective mechanism, the clamping problems of the electric vehicle fork durability test and equipment damage are solved, and the stable clamping and shock absorption effects of the electric vehicle fork are achieved, ensuring the accuracy of the test and the safety of the equipment.
Patent Information
- Application Number
- CN202422532883.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing electric vehicle fork durability test equipment has poor clamping stability and is prone to damage the test equipment during down pressure testing.
The clamping mechanism consisting of cylinders, tooth plates, gears, bidirectional threaded rods and clamping blocks is adopted, combined with the steel rope system of the motor and retractor plate to ensure that the fork is firmly fixed during the test; at the same time, through the damping ring and spring design in the protective mechanism, the impact force when the pressure rod falls is absorbed, and the equipment vibration and damage is reduced.
The stable clamping and shock absorption effect of the electric vehicle fork during the test process is achieved, ensuring the accuracy of the test results and the safety of the equipment, preventing the fork from popping up accidentally, and protecting the equipment from damage.
Smart Images

Figure CN223272152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to durability testing of front forks of electric vehicles, in particular to a durability testing device for front forks of electric vehicles. Background Art
[0002] The durability test of electric vehicle front forks is an important means of comprehensively evaluating the performance of electric vehicle front forks. As one of the key components of electric vehicles, the electric vehicle front fork bears the important responsibilities of supporting the front weight of the vehicle, buffering road impact, and ensuring driving stability and controllability. The durability test is designed to simulate the various complex working conditions faced by electric vehicle front forks in actual use. Through repeated loading and long-term operation, the reliability and durability of the front fork are verified. During the test, forces of different directions and magnitudes, such as vertical pressure and lateral force, are applied to the front fork to simulate the bumps and corners of the vehicle during driving. At the same time, factors such as different road conditions, loads, and usage environments are also taken into consideration. The electric vehicle front fork durability test, combined with a clamping mechanism, can firmly fix the electric vehicle front fork during the test, ensuring its stable position and preventing it from shifting due to various forces in the test, thereby ensuring the accuracy of the test results. It can adapt to forks of different specifications, improving the versatility of the test equipment. The clamping mechanism also improves the safety of the test and prevents the front fork from accidentally popping out during the durability test, thus ensuring the accuracy of the test results.
[0003] However, the existing electric vehicle front fork durability test equipment does not have a very good clamping stability effect when in use, and when in use, the test rod body is easily damaged during the downward pressure test. Utility Model Content
[0004] The purpose of the utility model is to provide an electric vehicle front fork durability test device to solve the problem that the existing electric vehicle front fork durability test device proposed in the above background technology has a poor clamping stability effect when in use, and is prone to damage to the test rod body during the downward pressure test when in use.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a test device for endurance testing of a front fork of an electric vehicle, comprising a placement plate, a connecting frame, a motor, and a winding drum, wherein the upper surface of the placement plate is mounted with the connecting frame, the upper surface of the connecting frame is mounted with the motor, one side surface of the motor is connected to the winding drum, the inner side surface of the winding drum is connected with a steel rope, one side surface of the steel rope is mounted with a pressure rod, one side of the placement plate is provided with a clamping mechanism, and one side of the placement plate is provided with a protective mechanism;
[0006] The clamping mechanism includes a cylinder, a tooth plate, a gear, a bidirectional threaded rod, a clamping block, a placement groove, a connecting block and a placement block. The cylinder is installed on the upper surface of the placement plate, and the tooth plate is connected to one side surface of the cylinder. A gear is provided on one side surface of the tooth plate. The inner surface of the gear is fixedly connected to the bidirectional threaded rod, and the outer surface of the bidirectional threaded rod is threadedly connected to the clamping block. A placement groove is provided on one side surface of the clamping block.
[0007] Preferably, a connection block is installed on the upper surface of the placement plate, and a placement block is installed on the upper surface of the placement plate.
[0008] Preferably, the steel rope passes through the connecting frame to connect the pressure rod.
[0009] Preferably, the tooth plate moves inside the connecting block.
[0010] Preferably, the clamping blocks are provided in two groups and are symmetrically distributed.
[0011] Preferably, the protective mechanism includes a base plate, a first protective cover, a damping ring, a second protective cover, a connecting pad and a spring. The base plate is installed on the inner surface of the placement plate, the upper surface of the base plate is connected to the first protective cover, the inner surface of the first protective cover is provided with a damping ring, the inner surface of the damping ring is sleeved with a second protective cover, the upper surface of the second protective cover is provided with a connecting pad, and the spring is fixed on one side surface of the connecting pad.
[0012] Preferably, a bottom plate is fixed to the surface of one end of the spring.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the electric vehicle front fork durability test equipment, the starting cylinder drives the tooth plate to move in the connecting block, and then drives the gear to rotate, so that the bidirectional threaded rod rotates and drives the clamping block to move, and the front frame is clamped by the placement groove, which can ensure that the front frame is firmly fixed in the specified position during the test, and will not be displaced or shaken due to various forces in the test. The starting motor drives the winding disk to rotate, and the steel rope drives the pressure rod to rise and fall in the connecting frame. The combination of the motor and the winding disk can provide, ensuring that the lifting and lowering process of the pressure rod is smooth, thereby accurately evaluating the durability performance of the front fork of the vehicle. When the pressure rod drops to the connecting pad after the test, the connecting pad drives the damping ring to drop in the first protective cover through the second protective cover. The damping ring moves in the first protective cover to generate friction, thereby achieving a damping effect. At the same time, the connecting pad extrusion spring further reduces shock in the first protective cover. This shock absorption and damping design can effectively absorb the impact force generated when the pressure rod drops, reducing vibration and damage to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a side structural diagram of the present utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the winding drum connected to the steel rope of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the present utility model;
[0017] Figure 4 This is a schematic diagram of the protective mechanism structure of the present utility model.
[0018] In the figure: 1. Placement plate; 2. Connecting frame; 3. Motor; 4. Reel; 5. Steel rope; 6. Pressure rod; 7. Clamping mechanism; 701. Cylinder; 702. Tooth plate; 703. Gear; 704. Bidirectional threaded rod; 705. Clamping block; 706. Placement groove; 707. Connecting block; 708. Placement block; 8. Protection mechanism; 801. Bottom plate; 802. First protective cover; 803. Damping ring; 804. Second protective cover; 805. Connecting pad; 806. Spring. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-4 The utility model provides a technical solution: a durability test device for an electric vehicle front fork, comprising a placing plate 1, a connecting frame 2, a motor 3 and a winding drum 4. The connecting frame 2 is installed on the upper surface of the placing plate 1, the motor 3 is installed on the upper surface of the connecting frame 2, the winding drum 4 is connected to one side surface of the motor 3, the inner surface of the winding drum 4 is connected to a steel rope 5, a pressure rod 6 is installed on one side surface of the steel rope 5, a clamping mechanism 7 is provided on one side of the placing plate 1, and a protective mechanism 8 is provided on one side of the placing plate 1;
[0021] The clamping mechanism 7 includes a cylinder 701, a tooth plate 702, a gear 703, a bidirectional threaded rod 704, a clamping block 705, a placement groove 706, a connecting block 707 and a placement block 708. The cylinder 701 is installed on the upper surface of the placement plate 1. The tooth plate 702 is connected to one side surface of the cylinder 701. The gear 703 is provided on one side surface of the tooth plate 702. The bidirectional threaded rod 704 is fixedly connected to the inner side surface of the gear 703. The clamping block 705 is threadedly connected to the outer side surface of the bidirectional threaded rod 704. The placement groove 706 is provided on one side surface of the clamping block 705. 2. The arrangement of gear 703, bidirectional threaded rod 704, clamping block 705, placement slot 706, connecting block 707 and placement block 708 makes the clamping effect better. First, place the front frame on the placement block 708, then start the cylinder 701, and then the cylinder 701 drives the tooth plate 702 to move in the connecting block 707, and then the tooth plate 702 drives the gear 703 to rotate, and then when the gear 703 rotates, it drives the bidirectional threaded rod 704 to rotate, and then the bidirectional threaded rod 704 drives the clamping block 705 to move, and then the front frame is clamped through the placement slot 706.
[0022] Furthermore, a connecting block 707 is installed on the upper surface of the placement plate 1, and a placement block 708 is installed on the upper surface of the placement plate 1. Through the setting of the connecting block 707, the tooth plate 702 can be moved.
[0023] Furthermore, the steel rope 5 passes through the connecting frame 2 and connects to the pressure rod 6. Through the arrangement of the steel rope 5, the pressure rod 6 can be connected.
[0024] Furthermore, the tooth plate 702 moves inside the connecting block 707 , and the gear 703 can rotate through the arrangement of the tooth plate 702 .
[0025] Furthermore, two groups of clamping blocks 705 are provided and symmetrically distributed. Through the provision of the clamping blocks 705, the front frame of the vehicle can be clamped.
[0026] Furthermore, the protective mechanism 8 includes a bottom plate 801, a first protective cover 802, a damping ring 803, a second protective cover 804, a connecting pad 805 and a spring 806. The bottom plate 801 is installed on the inner surface of the placement plate 1, and the upper surface of the bottom plate 801 is connected to the first protective cover 802. The inner surface of the first protective cover 802 is provided with a damping ring 803, and the inner surface of the damping ring 803 is sleeved with the second protective cover 804. The upper surface of the second protective cover 804 is provided with a connecting pad 805, and a spring 806 is fixed on one side surface of the connecting pad 805. Through the arrangement of the bottom plate 801, the first protective cover 802, the damping ring 803, the second protective cover 804, the connecting pad 805 and the spring 806, the protective mechanism 8 The effect is better. First, start the motor 3, and then the motor 3 drives the winding drum 4 to rotate. Then the winding drum 4 drives the pressure rod 6 to rise inside the connecting frame 2 through the steel rope 5, and then start the motor 3. Then the motor 3 pays out the steel rope 5 through the winding drum 4, and then the pressure rod 6 descends to test the front fork. When the pressure rod 6 descends and the test is completed, it will fall on the connecting pad 805, and then the connecting pad 805 drives the damping ring 803 to descend inside the first protective cover 802 through the second protective cover 804. Then the damping ring 803 moves inside the first protective cover 802 to generate friction to achieve the damping effect. The spring 806 will also be squeezed through the connecting pad 805 to further reduce shock inside the first protective cover 802.
[0027] Furthermore, a bottom plate 801 is fixed to the surface of one end of the spring 806. The arrangement of the spring 806 provides a better shock absorption effect.
[0028] Working principle: first place the front frame on the placement block 708, then start the cylinder 701, then the cylinder 701 drives the tooth plate 702 to move in the connecting block 707, then the tooth plate 702 drives the gear 703 to rotate, and then when the gear 703 rotates, it drives the two-way threaded rod 704 to rotate, and then the two-way threaded rod 704 drives the clamping block 705 to move, and then the front frame is clamped through the placement slot 706, and then the motor 3 is started, and then the motor 3 drives the winding drum 4 to rotate, and then the winding drum 4 drives the pressure rod 6 through the steel rope 5. The connecting frame 2 rises, and then the motor 3 is started. Then the motor 3 pays out the steel rope 5 through the reel 4, and then the pressure rod 6 descends to test the front fork. When the pressure rod 6 descends and the test is completed, it will fall on the connecting pad 805, and then the connecting pad 805 drives the damping ring 803 to descend in the first protective cover 802 through the second protective cover 804. Then the damping ring 803 moves in the first protective cover 802 to generate friction to achieve the damping effect. The spring 806 will also be squeezed through the connecting pad 805 to further reduce shock in the first protective cover 802.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric vehicle front fork durability test device, comprising a placement plate (1), a connecting frame (2), a motor (3) and a winding reel (4), characterized in that: A connecting frame (2) is installed on the upper surface of the placement plate (1), a motor (3) is installed on the upper surface of the connecting frame (2), a winding drum (4) is connected to one side surface of the motor (3), a steel rope (5) is connected to the inner side surface of the winding drum (4), a pressure rod (6) is installed on one side surface of the steel rope (5), a clamping mechanism (7) is provided on one side of the placement plate (1), and a protective mechanism (8) is provided on one side of the placement plate (1); The clamping mechanism (7) comprises a cylinder (701), a tooth plate (702), a gear (703), a bidirectional threaded rod (704), a clamping block (705), a placement groove (706), a connecting block (707) and a placement block (708), wherein the cylinder (701) is mounted on the upper surface of the placement plate (1), a tooth plate (702) is connected to one side surface of the cylinder (701), a gear (703) is provided on one side surface of the tooth plate (702), the bidirectional threaded rod (704) is fixedly connected to the inner side surface of the gear (703), the bidirectional threaded rod (704) is threadedly connected to the clamping block (705) on the outer side surface of the bidirectional threaded rod (704), and a placement groove (706) is provided on one side surface of the clamping block (705).
2. The electric vehicle front fork durability test equipment according to claim 1, characterized in that: A connecting block (707) is installed on the upper surface of the placement plate (1), and a placement block (708) is installed on the upper surface of the placement plate (1).
3. The electric vehicle front fork durability test equipment according to claim 1, characterized in that: The steel rope (5) passes through the connecting frame (2) and is connected to the pressure rod (6).
4. The electric vehicle front fork durability test equipment according to claim 1, characterized in that: The tooth plate (702) moves inside the connecting block (707).
5. The electric vehicle front fork durability test equipment according to claim 1, characterized in that: The clamping blocks (705) are provided in two groups and are symmetrically distributed.
6. The electric vehicle front fork durability test equipment according to claim 1, characterized in that: The protective mechanism (8) comprises a base plate (801), a first protective cover (802), a damping ring (803), a second protective cover (804), a connecting pad (805) and a spring (806); the base plate (801) is installed on the inner surface of the placement plate (1); the upper surface of the base plate (801) is connected to the first protective cover (802); the inner surface of the first protective cover (802) is provided with a damping ring (803); the inner surface of the damping ring (803) is sleeved with a second protective cover (804); the upper surface of the second protective cover (804) is provided with a connecting pad (805); and the spring (806) is fixed to one side surface of the connecting pad (805).
7. The electric vehicle front fork durability test equipment according to claim 6, characterized in that: A bottom plate (801) is fixed to one end surface of the spring (806).