High-fidelity tensile wear-resistant earphone cable
Through the design of a five-core structure, the six-class tin-plated copper conductor and polyimide fiber reinforced rope, combined with the double-layer insulation and shielding structure, the shortcomings of the headphone wire in transmission performance, anti-interference and damage resistance are solved, and high-fidelity sound quality and durability are improved.
Patent Information
- Application Number
- CN202422164804.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing headphone cables have shortcomings in transmission performance, anti-interference ability and anti-damage performance, which is difficult to meet consumers' demand for high-fidelity sound quality and durability.
A six-class tin-plated copper conductor with a five-core structure is used, combined with polyimide fiber reinforced rope and double-layer insulation and shielding structure, enhance tensile resistance, and improve wear resistance through polyurethane insulation material and nylon braided sheath layer.
It achieves high-fidelity sound quality, improves anti-interference ability and tensile resistance, extends the service life of the headphone cable, and meets consumers' demand for high-fidelity, tensile and wear resistance.
Smart Images

Figure CN223273054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of earphone cables, in particular to a high-fidelity, tensile-resistant and wear-resistant earphone cable. Background Art
[0002] With the advancement of science and technology, more and more electronic products are shifting from physical transmission media to wireless transmission. This includes the shift from wired headphones to Bluetooth headsets. Since headphones offer the same functionality as telephone handsets, but with hands-free operation, they have many applications, including in call centers and other call-intensive jobs, and for anyone who prefers to talk hands-free. However, traditional wired headphones remain popular due to their superior interference immunity and low latency compared to wireless transmission, providing clearer and lossless sound quality that meets the needs of most consumers. Headphone cable quality often impacts product performance. To ensure that wired headphones remain competitive in the market and meet the high-fidelity listening demands of more music lovers, improvements to traditional headphone cables are needed. This paper proposes a novel solution that not only improves audio transmission performance and interference immunity, but also enhances damage resistance, thereby increasing durability and extending the lifespan of wired headphones.
[0003] After searching, the patent document with authorization publication number CN206657664U discloses an anti-interference headphone cable, the patent document with authorization publication number CN207250173U discloses a tensile headphone cable, and the patent document with authorization publication number CN220252861U discloses a headphone cable with improved anti-interference performance. From the content disclosed in the two retrieved patent documents, it can be seen that each provides a headphone cable that meets the use requirements from different perspectives. In order to provide clearer and lossless sound quality, while meeting the audio transmission performance and anti-interference capabilities, in order to improve its damage resistance and enhance its tensile strength to extend its service life, a headphone cable different from the prior art is provided to meet the use needs of most consumers. Utility Model Content
[0004] The technical problem to be solved by the present invention is to address the problems existing in the background technology, thereby providing a high-fidelity, tensile-resistant and wear-resistant headphone cable. On the premise of meeting the audio transmission performance and anti-interference ability, it also has the advantages of high tensile strength, wear resistance, long service life, and good use effect, so as to meet the usage needs of most consumers. Specifically, it is a high-fidelity, tensile-resistant and wear-resistant headphone cable.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a high-fidelity, tensile-resistant and wear-resistant headphone cable, comprising a wire core, the wire core comprising multiple conductors and multiple reinforcing ropes, and a tape layer arranged on the outside of the wire core, an outer shielding layer is provided on the outside of the tape layer, an outer insulating layer is provided on the outer shielding layer, and a braided sheath layer is provided on the outer insulating layer, and a filling layer is filled between the wire cores in the tape layer.
[0006] Furthermore, a high-fidelity, tensile-resistant, and wear-resistant headphone cable as described in the utility model is used, wherein five conductors are provided and six reinforcing ropes are provided, a reinforcing rope is provided in the center of the wire core, and the five conductors are evenly arranged in a ring shape on the outside of the reinforcing rope located in the middle, and a reinforcing rope is provided on each of the two adjacent conductors, and the five reinforcing ropes are evenly arranged in a ring shape on the outside of the reinforcing rope located in the middle.
[0007] Furthermore, a high-fidelity, tensile-resistant, and wear-resistant headphone cable as described in the utility model is used, wherein the conductor includes a copper core and an inner insulating layer extruded on the copper core, and an inner shielding layer is provided on the inner insulating layer; wherein the copper core is a Category VI tinned copper conductor, the inner insulating layer is extruded with EPDM rubber, and the inner shielding layer is woven with tinned copper wire, and its braiding density is controlled to be above 85%.
[0008] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is adopted, and the reinforcement rope is formed by twisting polyimide fibers.
[0009] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is used, and the filling layer is filled with cotton fibers.
[0010] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is adopted, and the wrapping layer is formed by wrapping an aluminum foil composite film.
[0011] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is adopted, and the outer shielding layer is woven with tinned copper wire, and its braiding density is controlled to be above 85%.
[0012] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable of the present invention is used, wherein the outer insulating layer is formed by extruding a polyurethane insulating material.
[0013] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is adopted, and the braided sheath layer is a nylon braided sheath structure.
[0014] The high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model adopts a five-core Category VI tinned copper conductor in the cable core. While maintaining flexibility, different transmission configurations can be set according to different needs. At the same time, each conductor is first insulated and shielded, and then a secondary insulation and shielding treatment is performed outside the cable core. This effectively isolates signal interference between conductors. Furthermore, because the tape layer is wrapped with an aluminum foil composite film, and the outer shielding layer is woven with tinned copper wire, this effectively isolates external signal interference, prevents noise from affecting the listening experience and sound quality, and achieves high fidelity.
[0015] Secondly, a reinforcement rope is installed in the center of the filling layer filled with cotton fiber and between two adjacent conductors. The reinforcement rope is made of twisted polyimide fiber. Since polyimide fiber is a new type of specialty fiber, which refers to fibers containing aromatic imide rings in the molecular chain, polyimide fiber has the advantages of high strength, high modulus, high temperature resistance, flame retardancy, radiation protection, and chemical corrosion resistance. The reinforcement rope is made of six twisted polyimide fibers. This can ensure uniform load distribution, enhance cross-sectional stability, and prevent wire breakage caused by excessive extension, thereby enhancing its tensile performance.
[0016] Finally, since there is a braided sheath layer outside the outer insulation layer, the outer insulation layer is made of extruded polyurethane insulation material, and the braided sheath layer is a nylon braided sheath structure. Since both polyurethane and nylon have good flexibility and durability, and polyurethane insulation has good sealing performance, it ensures that the copper wire and conductor are not oxidized, and the protection of the nylon braided sheath makes its application range wider and its service life longer.
[0017] It can be seen that the headphone cable described in the present invention adopts a double-layer insulation and double-layer shielding structure, which enhances the shielding effect, improves the anti-interference ability of the headphone cable, and achieves the purpose of high fidelity. The six reinforcing ropes are provided to enhance its tensile strength. On the premise of meeting the audio transmission performance and anti-interference ability, it also has the advantages of high tensile strength, wear resistance, extended service life of the headphone cable, and good use effect. It can meet the use needs of most consumers. Its overall structure is simple and the design is reasonable, and it is worthy of promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be described in further detail below with reference to the accompanying drawings.
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] As shown in the figure: 1-conductor, 11-copper core, 12-inner insulation layer, 13-inner shielding layer, 2-reinforcement rope, 3-filling layer, 4-tape layer, 5-outer shielding layer, 6-outer insulation layer, 7-braided sheath layer. DETAILED DESCRIPTION
[0021] The following describes the implementation of the present invention through specific embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0022] It should be noted that the structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in this specification for the understanding and reading of those familiar with this technology. They are not used to limit the conditions for the implementation of this utility model and therefore have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in this utility model without affecting the efficacy and purpose of the utility model. At the same time, the terms such as "upper", "lower", "left", "right", etc. quoted in this specification are only for the convenience of description and are not used to limit the scope of the implementation of this utility model. Changes or adjustments in their relative relationships should also be considered as the scope of the implementation of this utility model without substantially changing the technical content.
[0023] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "provided with" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0024] It should be noted that the term "comprise" or any other variation is intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0025] like Figure 1 As shown, the high-fidelity, tensile-resistant and wear-resistant headphone cable described in the present invention includes a wire core, which includes five conductors 1 and six reinforcing ropes 2, and a tape layer 4 arranged on the outside of the wire core, an outer shielding layer 5 is provided on the outside of the tape layer 4, an outer insulating layer 6 is provided on the outer shielding layer 5, and a braided sheath layer 7 is provided on the outer insulating layer 6, and a filling layer 3 is filled between the wire cores in the tape layer 4; wherein, a reinforcing rope 2 is provided in the center of the wire core, and five conductors 1 are evenly arranged in a ring shape on the outside of the reinforcing rope 2 located in the middle, and a reinforcing rope 2 is provided on each of the two adjacent conductors 1, and five reinforcing ropes 2 are evenly arranged in a ring shape on the outside of the reinforcing rope 2 located in the middle.
[0026] Furthermore, the high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the present invention comprises a conductor 1 comprising a copper core 11 and an inner insulating layer 12 extruded onto the copper core 11, with an inner shielding layer 13 disposed on the inner insulating layer 12. The copper core 11 is a Category VI tinned copper conductor, the inner insulating layer 12 is extruded from EPDM rubber, and the inner shielding layer 13 is woven from tinned copper wire with a braiding density of at least 85%. The reinforcing cord 2 is twisted from polyimide fibers. Polyimide fiber is a new type of specialty fiber, referring to fibers containing aromatic imide rings in their molecular chains. Polyimide fibers offer advantages such as high strength, high modulus, high-temperature resistance, flame retardancy, radiation protection, and chemical corrosion resistance.
[0027] The high-fidelity, tensile-resistant, and wear-resistant headphone cable described in the utility model is used. During the specific production process, the filling layer 3 is filled with cotton fiber, the wrapping layer 4 is wrapped with an aluminum foil composite film, and the outer shielding layer 5 is woven with tinned copper wire, and its weaving density is controlled at more than 85%. The outer insulating layer 6 is extruded with polyurethane insulating material, and the braided sheath layer 7 is a nylon braided sheath structure.
[0028] The headphone cable described in the present invention has the following advantages: first, since the conductor 1 in the wire core adopts a Category 6 tinned copper conductor with a five-core structure, different transmission configurations can be set according to different needs under the premise of flexibility, and each conductor 1 is first insulated and shielded, and then subjected to secondary insulation and shielding outside the cabled wire core, which can effectively isolate the signal interference between the conductors. Finally, since the wrapping layer 4 is wrapped with an aluminum foil composite film, and the outer shielding layer 5 is woven with tinned copper wire, it can effectively isolate external signal interference, avoid noise affecting the listening experience and sound quality, and achieve the purpose of high fidelity; second, a reinforcing rope 2 is provided in the center of the filling layer 3 filled with cotton fiber and on the two adjacent conductors 1, and the reinforcing rope 2 is twisted with polyimide fiber. Since polyimide fiber is A new type of special fiber refers to a fiber containing an aromatic imide ring in the molecular chain. Polyimide fiber has the advantages of high strength, high modulus, high temperature resistance, flame retardancy, radiation protection, and chemical corrosion resistance. A reinforcing rope 2 is made of six polyimide fibers twisted together, which can make the load evenly distributed. While enhancing the cross-sectional stability, it can also prevent the wire from breaking due to excessive extension, thereby enhancing its tensile performance; thirdly, a braided sheath layer 7 is provided outside the outer insulating layer 6. The outer insulating layer 6 is made of extruded polyurethane insulation material, and the braided sheath layer 7 is a nylon braided sheath structure. Since both polyurethane and nylon have good flexibility and durability, and polyurethane insulation has good sealing performance, it ensures that the copper wire and conductor are not oxidized. Coupled with the protection of the nylon braided sheath, its application range is wider and its service life is longer.
[0029] To sum up, the headphone cable described in the present invention adopts a double-layer insulation and double-layer shielding structure, which enhances the shielding effect, improves the anti-interference ability of the headphone cable, and achieves the purpose of high fidelity. In addition, by setting up six reinforcing ropes, its tensile strength can be enhanced. On the premise of meeting the audio transmission performance and anti-interference ability, it also has the advantages of high tensile strength, wear resistance, extended service life of the headphone cable, and good use effect. It can meet the usage needs of most consumers. Its overall structure is simple, the design is reasonable, and it is worthy of promotion and use.
[0030] Other aspects of the present invention that are not described in detail are all conventional technologies known to those skilled in the art.
[0031] The protection scope of the present invention is not limited to the technical solutions disclosed in the specific implementation methods. The above description is only a preferred implementation method of the present invention and does not limit the present invention. Any minor modifications, equivalent replacements and improvements made based on the technical solutions of the present invention should be included in the protection scope of the technical solutions of the present invention.
Claims
1. A high-fidelity, tensile-resistant, and wear-resistant headphone cable, characterized by: The invention comprises a wire core, wherein the wire core comprises a plurality of conductors (1) and a plurality of reinforcing ropes (2), and a tape layer (4) arranged on the outside of the wire core, an outer shielding layer (5) is arranged on the outside of the tape layer (4), an outer insulating layer (6) is arranged on the outer shielding layer (5), and a braided sheath layer (7) is arranged on the outer insulating layer (6), and a filling layer (3) is filled between the wire cores in the tape layer (4).
2. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The conductors (1) are provided with five, and the reinforcing ropes (2) are provided with six. A reinforcing rope (2) is provided at the center of the core, and the five conductors (1) are evenly arranged in a ring shape outside the reinforcing rope (2) located in the center. Two adjacent conductors (1) are each provided with a reinforcing rope (2), and the five reinforcing ropes (2) are evenly arranged in a ring shape outside the reinforcing rope (2) located in the center.
3. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 2, characterized in that: The conductor (1) comprises a copper core (11), and an inner insulating layer (12) extruded on the copper core (11), and an inner shielding layer (13) is provided on the inner insulating layer (12); wherein the copper core (11) is a sixth-category tinned copper conductor, the inner insulating layer (12) is extruded with EPDM rubber, and the inner shielding layer (13) is woven with tinned copper wire, and the braiding density is controlled to be above 85%.
4. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The reinforcing rope (2) is formed by twisting polyimide fibers.
5. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The filling layer (3) is filled with cotton fibers.
6. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The wrapping layer (4) is formed by wrapping an aluminum foil composite film.
7. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The outer shielding layer (5) is woven from tinned copper wires, and its weaving density is controlled to be above 85%.
8. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The outer insulating layer (6) is formed by extruding a polyurethane insulating material.
9. The high-fidelity, tensile-resistant, and wear-resistant headphone cable according to claim 1, characterized in that: The braided sheath layer (7) is a nylon braided sheath structure.
Citation Information
Patent Citations
Anti -interference earphone cord
CN206657664U
Tensile earphone cord
CN207250173U
Earphone wire capable of improving anti-interference performance
CN220252861U